SEW-Eurodrive MGF-DSM Series Addendum To The Operating Instructions
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SEW-Eurodrive MGF-DSM Series Addendum To The Operating Instructions

Drive unit on movitrac ltp-b frequency inverter
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Drive Technology \ Drive Automation \ System Integration \ Services
Addendum to the Operating
Instructions
Drive Unit
MGF..-DSM
on MOVITRAC
Edition 12/2014
®
LTP-B Frequency Inverter
*21354995_1214*
21354995/EN

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  • Page 1 *21354995_1214* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions Drive Unit MGF..-DSM on MOVITRAC ® LTP-B Frequency Inverter Edition 12/2014 21354995/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information ........................4 How to use this documentation ..................4 Structure of the warning notes ..................4 Rights to claim under limited warranty ................5 Exclusion of liability ......................6 Applicable documents ....................6 Product names and trademarks ..................6 Copyright notice ......................

  • Page 4: General Information

    If you are unclear about any of the information in this documentation or require further informa- tion, please contact SEW-EURODRIVE. Structure of the warning notes 1.2.1...

  • Page 5: Rights To Claim Under Limited Warranty

    General information Rights to claim under limited warranty Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage DANGER! HOT SURFACES Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...

  • Page 6: Exclusion Of Liability

    You must comply with the information contained in this documentation to ensure safe operation and to achieve the specified product characteristics and performance fea- tures. SEW-EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non-observance of these operating instructions.

  • Page 7: System Description

    System description Description System description Description This document describes the MGF..-DSM drive unit in connection with the ® MOVITRAC LTP-B frequency inverter on a configurable application controller CCU or on a fieldbus gateway. ® It is the addition to the MOVIGEAR mechatronic drive system for centralized installa- tion topologies with frequency inverter in the control cabinet.

  • Page 8: Configuration

    Configuration Input voltage range Configuration Input voltage range We recommend the following MOVITRAC ® LTP-B frequency inverters in combination with the MGF..-DSM drive unit: 3.1.1 400 V, 3-phase Frequency inverter Assigned drive unit Input voltage range MOVITRAC ® LTP-B MGF..2-DSM 380 V –...

  • Page 9: Overload Capacity

    Configuration Overload capacity Overload capacity 3.2.1 Inverter overload The following table shows the default setting for the inverter overload capacity on the MOVITRAC ® LTP-B relative to the nominal inverter current: MOVITRAC ® LTP-B 400 V Inverter overload capacity Time relative to the nominal in- verter current 150%...

  • Page 10: Torque Curves

    Configuration Torque curves Torque curves NOTICE Damage to the MGF..-DSM drive unit Possible damage to property • For the drive units marked with *, and in order to protect the gear unit, the system overload may be set to a maximum of the percentage values specified using the parameter "P4-07 Max.
  • Page 11 Configuration Torque curves ® 3.3.1 MGF..2-DSM with MOVITRAC LTP-B 1.5 kW (400 V) 1000 1250 1500 1750 2000 Motor speed n [min ] –1 9007211856944651 MGF..2-DSM Upper Weight total limit duration Tor- 2000 500/ 1250 1500/ P 4-07 1000 1750/ 2000 [rpm] [Nm] [A]...
  • Page 12 Configuration Torque curves MGF..2-DSM Upper Weight total limit duration Tor- 2000 500/ 1250 1500/ P 4-07 1000 1750/ 2000 [rpm] [Nm] [A] [Nm] [Nm] [kg] 71.3 113 1.85 219* 219* 3.60 330 28.07 16.0 60.6 133 1.85 218* 218* 218* 3.05 330 33.02 53.7...
  • Page 13 Configuration Torque curves 3.3.2 MGF..4-DSM with LTP-B 2.2 kW (400 V) 1000 1250 1500 1750 2000 Motor speed n [rpm] 9007211859404939 MGF..4-DSM Upper Weight total limit duration Torque P 4-07 2000 500/ 1500 1750 2000 1000 [rpm] [Nm] [A] [Nm] [Nm] [kg] 20.0 400.8...
  • Page 14 Configuration Torque curves MGF..4-DSM Upper Weight total limit duration Torque P 4-07 2000 500/ 1500 1750 2000 1000 [rpm] [Nm] [A] [Nm] [Nm] [kg] 69.3 288 4.40 474* 474* 474* 474* 346 7.25 710 28.88 24.0 58.3 342 4.40 473* 473* 473* 473* 473* 473* 6.10 710 34.29 54.6 366 4.40 472* 472* 472* 472* 472* 472* 5.70...

  • Page 15: Controller / Fieldbus Gateway

    The controller can be used as configurable application controller (CCU) by using an OMC41B type SD card. You can then only execute standardized application modules created by SEW-EURODRIVE. The application modules can be started up quickly and conveniently by graphical con- figuration.

  • Page 16: Startup

    Startup Simple startup Startup Simple startup INFORMATION Additionally you must observe the following publications, especially the safety and warning instructions. • "MGF..-DSM drive unit" operating instructions • MOVITRAC ® LTP-B operating instructions INFORMATION The temperature sensor KTY integrated in the MGF..-DSM drive unit can be optional- ly evaluated via an external connection.
  • Page 17 Startup Simple startup 4.1.2 Terminal mode (factory setting) P1-12 = 0 Prerequisite The following prerequisites must be met for operation in terminal mode (factory set- ting): • P1-12 must be set to "0" (factory setting). • Connect a switch between terminals 1 and 2 on the user terminal block. •...
  • Page 18 Startup Simple startup Signal terminal block 8 9 10 11 12 13 12745191051 The signal terminal block is equipped with the following signal connections: Termi- Signal Connection Description nal no. +24 V reference Ref. for the activation of DI1 – DI3 voltage (max.
  • Page 19 Startup Simple startup Termi- Signal Connection Description nal no. STO+ Output stage enable DC +24 V input, max. 100 mA current con- sumption STO safety contact, high = DC 18 – 30 V STO- GND reference potential for DC +24 V input STO safety contact All digital inputs are enabled with an input voltage in the range of 8 –...

  • Page 20: Startup With Pc

    Startup Startup with PC Startup with PC INFORMATION Additionally you must observe the following publications, especially the safety and warning instructions. • "MGF..-DSM drive unit" operating instructions ® • MOVITRAC LTP-B operating instructions • Documentation of the controller or fieldbus gateway used •...
  • Page 21 Startup Startup with PC MOVITOOLS ® Motion Studio You need the MOVITOOLS ® Motion Studio engineering software for startup. ® The scope of delivery includes the "Drive Startup for MOVI-PLC " technology editor and the Application Configurator. Both tools are required for startup. The following figure shows the entire procedure: ®...
  • Page 22 Startup Startup with PC 4.2.3 Drive startup You can start up the MGF..‑DSM drive unit on MOVITRAC ® LTP‑B using the "Drive Startup" tool. You will be guided through the startup procedure step by step. This includes device information, drive selection, control parameters, and terminal assignment. 12622679179 The following table lists the startup steps with the settings required: Startup steps...
  • Page 23 Startup Startup with PC Startup steps Settings / display Controller settings • All control parameters can be changed here via a visual interface. The mass inertia ratio, which has a direct effect on the control parameters, can also be modified here. •...
  • Page 24 Startup Startup with PC 4.2.4 Application configurator For the combination MOVITRAC ® LTP‑B and MFG..‑DSM drive unit on the CCU Standard controller, you have to use the device type "MOVITRAC LTX/LTP MGF" in the Application Configurator. There are 3 application modules available, which are de- scribed in more detail in the following: •...
  • Page 25 Startup Startup with PC The following table lists the process data assignment depending on the selected pro- file: Profile Process data assignment Fieldbus input data Fieldbus output data 3 PD I1 = Control word O1 = Status word I2 = Setpoint speed (×...

  • Page 26: Parameters

    Parameters Parameter group 2: Extended parameter setting (level 2) Parameters INFORMATION This chapter contains some of the relevant parameters for operating the MGF..-DSM drive unit using the MOVITRAC ® LTP-B frequency inverter. For detailed information, refer to the corresponding operating instructions. Parameter group 2: Extended parameter setting (level 2) 5.1.1 P2-24 Switching frequency, PWM...

  • Page 27: Parameter Group 6: Extended Parameters (Level 3)

    Parameters Parameter group 6: Extended parameters (level 3) Parameter group 6: Extended parameters (level 3) 5.3.1 P6-07 Speed error trigger threshold Setting range: 1.0 – 5.0 – 100% This parameter specifies the maximum permitted speed error between the speed set- point and the actual speed value.

  • Page 28: Technical Data

    Technical data MOVITRAC® LTP-B Technical data INFORMATION This chapter provides some of the technical data for the MGF..‑DSM drive unit and the MOVITRAC ® LTP‑B frequency inverter. For detailed information, refer to the cor- responding operating instructions. MOVITRAC ® LTP-B MOVITRAC ®...
  • Page 29 Technical data MOVITRAC® LTP-B 6.1.2 3-phase system AC 575 V (in preparation) ® MOVITRAC LTP-B – EMC filter class 0 according to EN 61800-3 Power in kW IP20/NEMA-1 housing Type 0022-603-4-00 0040-603-4-00 0055-603-4-00 LTP‑B... Part number 18251714 18410812 18410839 INPUT Line voltage V according to EN 50160 3 ×...

  • Page 30: Mgf

    Technical data MGF..-DSM drive unit MGF..-DSM drive unit 6.2.1 System voltage: 400 V, connection type of motor: W Motor Num- limit cold ber of −4 [rpm] [rpm] [Nm] [Nm/A] [mH] poles [°C] of the motor MGF..2- 2.26 2000 2000 1.85 144.8 2.17 5.17 47.3...

  • Page 31: Address List

    Address list Address list Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Industri- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 32 Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín sewar@sew-eurodrive.com.ar Prov. de Buenos Aires http://www.sew-eurodrive.com.ar Australia Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000 Sales 27 Beverage Drive Fax +61 3 9933-1003 Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au enquires@sew-eurodrive.com.au Sydney SEW-EURODRIVE PTY.
  • Page 33 Address list Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999 Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca l.watson@sew-eurodrive.ca Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535 Tilbury Industrial Park...
  • Page 34 ALAS-KUUL AS Tel. +372 6593230 Reti tee 4 Fax +372 6593231 EE-75301 Peetri küla, Rae vald, Harjumaa veiko.soots@alas-kuul.ee Finland Assembly Hollola SEW-EURODRIVE OY Tel. +358 201 589-300 Sales Vesimäentie 4 Fax +358 3 780-6211 Service FIN-15860 Hollola 2 http://www.sew-eurodrive.fi sew@sew.fi...
  • Page 35 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon http://www.liraz-handasa.co.il office@liraz-handasa.co.il Italy Assembly Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 980 999 Service I-20020 Solaro (Milano) http://www.sew-eurodrive.it sewit@sew-eurodrive.it...
  • Page 36 No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404 Service 81000 Johor Bahru, Johor sales@sew-eurodrive.com.my West Malaysia Mexico Assembly Quéretaro SEW-EURODRIVE MEXICO SA DE CV Tel. +52 442 1030-300 Sales SEM-981118-M93 Fax +52 442 1030-301 Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx Parque Industrial Quéretaro scmexico@seweurodrive.com.mx...
  • Page 37 Address list New Zealand Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627 Sales P.O. Box 58-428 Fax +64 9 2740165 Service 82 Greenmount drive http://www.sew-eurodrive.co.nz East Tamaki Auckland sales@sew-eurodrive.co.nz Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251...
  • Page 38 Ustanicka 128a 0393 PC Košum, IV sprat Fax +381 11 347 1337 SRB-11000 Beograd office@dipar.rs Singapore Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701 Sales No 9, Tuas Drive 2 Fax +65 68612827 Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg Singapore 638644 sewsingapore@sew-eurodrive.com...
  • Page 39 Address list South Korea Assembly Ansan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051 Sales B 601-4, Banweol Industrial Estate Fax +82 31 492-8056 Service #1048-4, Shingil-Dong, Danwon-Gu, http://www.sew-korea.co.kr Ansan-City, Kyunggi-Do Zip 425-839 master.korea@sew-eurodrive.com Busan SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 51 832-0204 No.
  • Page 40 Address list Production Southeast Region SEW-EURODRIVE INC. Tel. +1 864 439-7537 Assembly 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830 Sales P.O. Box 518 Fax Manufacturing +1 864 439-9948 Service Lyman, S.C. 29365 Fax Assembly +1 864 439-0566 Fax Confidential/HR +1 864 949-5557 http://www.seweurodrive.com...

  • Page 41: Index

    Index Index Numerical 07 Max. motor torque limit........26 P2-24 Switching frequency, PWM......26 P4-03 Speed controller proportional gain..... 26 P4-04 Speed controller integral time constant ..26 Application areas............ 7 P6-07 Speed error trigger threshold..... 27 Application Configurator........24 P7-14 Low-frequency torque boost ......
  • Page 42 Index warning instructions Meaning of the hazard symbols ......5 Addendum to the Operating Instructions – MGF..-DSM...
  • Page 48 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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