SEW-Eurodrive MOVITRAC 31C Operating Instructions Manual
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SEW-Eurodrive MOVITRAC 31C Operating Instructions Manual

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MOVITRAC
31C
Frequency Inverters
Operating Instructions
Edition 07/2000
08/198/96
U L
U L
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Summary of Contents for SEW-Eurodrive MOVITRAC 31C

  • Page 1 ® MOVITRAC Frequency Inverters Operating Instructions Edition 07/2000 08/198/96 ® ®...
  • Page 2 General Notes Always follow the warning and safety notes contained in this user manual! Safety notes are: Electrical hazard, e.g. when working on live equipment. Mechanical hazard, e.g. when working on hoists. Important instructions for safe and fault-free operation. A requirement for fault-free operation and fulfillment of any rights to claim under guarantee is that these instructions and remarks are followed.

  • Page 3: Table Of Contents

    Contents Page Safety Notes ..................... 4 Installation ....................5 Type designation, nameplate and option label ..............5 ® MOVITRAC 31C, Size 0 ....................6 ® MOVITRAC 31C, Sizes 1 and 2..................7 ® MOVITRAC 31C, Sizes 3 and 4..................8 Installation instructions ....................9 Installation for electromagnetic compatibility ..............

  • Page 4: Safety Notes

    Safety Notes Safety Notes Installation and startup Never install or start-up damaged products. Make a complaint about the damage to the ship- ping company immediately. Installation, startup and servicing of the inverter may only be performed by qualified person- nel with the relevant training in accident prevention, in compliance with the valid regulations (e.g.

  • Page 5: Installation

    Installation Installation Type designation, nameplate and option label Type designation, example: ® MOVITRAC 31 C 110 - 503 - 4 - 00 Version: 00 = Standard Quadrants: 4 = 4-Q (with brake chopper) Type of supply: 3 = 3-phase Rated supply voltage: 50 = 380...500 V ;...

  • Page 6: Movitrac

    Installation ® MOVITRAC 31C, Size 0 00592BXX ® Fig. 3: MOVITRAC 31C, size 0 without lower cover ® MOVITRAC Operating Instructions...

  • Page 7: Movitrac

    Installation ® MOVITRAC 31C, Sizes 1 and 2 00597BXX ® Fig. 4: MOVITRAC 31C, sizes 1 and 2 without housing ® MOVITRAC Operating Instructions...

  • Page 8: Movitrac

    Installation ® MOVITRAC 31C, Sizes 3 and 4 00061BXX ® Fig. 5: MOVITRAC 31C, sizes 3 and 4 without housing ® MOVITRAC Operating Instructions...

  • Page 9: Installation Instructions

    Installation Installation instructions → Safety instructions ( Sec. 1, Page 4) must be strictly observed during installation! Use only original connection components! ® Observe the tightening torques of the MOVITRAC 31C power terminals: → → Size 0 1.5 Nm (13.3 lb.in) / Size 1 0.6 Nm (5.3 lb.in) / →...

  • Page 10: Installation For Electromagnetic Compatibility

    Installation Installation for electromagnetic compatibility The control leads must be shielded. The shield must be earthed by the most direct route possible, with a wide-area contact to ground at both ends. If necessary, one end may be earthed via an interference suppression capacitor (220 nF/50 V) to prevent earth loops.

  • Page 11: Ul-Compliant Installation

    Installation UL-compliant installation For UL-compliant installation observe the following instructions: Use only copper leads as connection cable with the following temperature range: ® - for MOVITRAC 31C005...300 temperature range 60/75°C. ® - for MOVITRAC 31C370/450 temperature range 75/90°C. ® The permissible tighentening torque values of the MOVITRAC 31C power terminals are as fol- lows: →...

  • Page 12: Wiring Diagram For The Basic Unit

    Installation Wiring diagram for the basic unit 2.8.1 Wiring of power section and brake F11/F12/F13 U V W L1 L2 L3 ® EF...-503 MOVITRAC 31C F14/F15 F14/F15 Option Power section EMC Module X3:61 X3:61 X3:30 X3:30 white white effects 3 phase...
  • Page 13 Installation 2.8.2 Wiring of processor card Option Keypad Option slots X20/X21 not available with Size 0 (MC31C005/007/011/014)! Option slots X20/X21 Terminal strip X14 not available with Size 0 (MC31C005/007/011/014)! Terminals 48/49 are integrated in terminal strip X3. X14: 0V24 Reference 48/49 0/1 = n12* n13* 0/1 = n11*...
  • Page 14 Installation 2.8.3 Functional description of the basic unit terminals Terminal Function 1/2/3 4/5/6 ≤ mains Connect only if f = 12 kHz or 16 kHz and additionally for HF...-403 V 400 V! → 34/35 → → → ® X14: X20: ®...

  • Page 15: Assignment Of Braking Resistors, Chokes And Filters

    Installation Assignment of braking resistors, chokes and filters ® 2.9.1 MOVITRAC 31C...-233 (230V units) ® MOVITRAC 31C...-233 Size Braking resistors trip trip trip trip trip trip trip trip trip trip trip trip trip EMC modules Line chokes Σ Σ Input filters Output chokes ≤...
  • Page 16 Installation ® 2.9.2 MOVITRAC 31C...-503 (400/500V units) ® MOVITRAC 31C...-503 Size Braking resistors trip trip trip trip trip trip trip trip EMC modules Line chokes Σ Input filters Output chokes ≤ ≥ Output filters ® MOVITRAC Operating Instructions...
  • Page 17 Installation ® MOVITRAC 31C...-503 Size Braking resistors trip trip trip trip trip trip trip trip trip trip trip EMC modules Line chokes Σ Σ Σ Σ Input filters Output chokes ≥ Output filters ® MOVITRAC Operating Instructions...

  • Page 18: Movitrac

    Installation ® 2.10 MOVITRAC 31C, size 0 with braking resistor For 4-Q operation in Size 0 units (31C005/31C007/31C011/31C014), the braking resistors in flat- pack design BW100-003 and BW200-003 can be built into the unit. To do this, proceed as follows: Disconnect inverter from the supply.

  • Page 19: Connecting The Rs-232 Serial Interface (Uss21A Options)

    Installation 2.11 Connecting the RS-232 serial interface (USS21A options) 9-pin standard interface cable (shielded!) for RS-232 connection: ® Connection to MOVITRAC 31C (USS21A) Connection to PC (COM1-4) GND (ground) max. 5 m (16.5 ft) 9-pin sub D connector (male) 9-pin sub D connector (female) 01587AEN ®...

  • Page 20: Installation Of Option Cards

    Installation 2.13 Installation of option cards Size 0 units (31C005/31C007/31C011/31C014) are not equipped with the X20 and X21 option slots, so no option cards can be installed in these units. The following instructions apply to the size 1...4 units (31C008...31C450). Before you begin: Discharge yourself with appropriate measures (earthing band, conductive shoes, etc.) before touching the option card.

  • Page 21: Wiring Diagram And Terminal Description For The Fea31C Option

    Installation 2.14 Wiring diagram and terminal description for the FEA31C option X20: FEA 31C Input/Output Option * Factory settings Shield 1) Jumper, factory installed TL.44 TL.31 TL. 38/ 39 Analog outputs via D/A Converter TL.31 Binary output signals TL.32-33 for PLC or external TL.36-37 output relays;...

  • Page 22: Wiring Diagram And Terminal Description For The Fio31C Option

    Installation 2.15 Wiring Diagram and Terminal Description for the FIO31C Option X20: FIO 31C Digital Input/Output Option * Factory settings X19: Shield 1) Jumper, factory installed TL.44 TL.44 Binary output signals for PLC or external output relays; max. 50 mA (alternative miniature contacts 24V;...

  • Page 23: Wiring Diagram And Terminal Description For The Fen31C/Fpi31C Option

    Installation 2.16 Wiring diagram and terminal description for the FEN31C/FPI31C option X21: FEN 31C Speed Detection Option or FPI 31C Position Detection Option for higher level control Shield Channel C/ C only required for output via TL.X5: 85/86 or IPOS Encoder 5V TTL 00514AEN Fig.

  • Page 24: Wiring Diagram And Terminal Description For The Fit31C Option

    Installation 2.17 Wiring diagram and terminal description for the FIT31C option X21: FIT31C Option TF/TH evaluation X14: X24: Binary input ϑ "EXT. FAULT" ϑ 01742AEN Fig. 16: FIT31C wiring diagram Option FIT31C TF/TH evaluation ≈ Ω ≈ → ≥ Ω ≈...

  • Page 25: Connecting The Incremental Encoder

    Installation 2.18 Connecting the incremental encoder Detailed information is contained in the SEW Encoder Systems manual which can be ordered from SEW under the number 0919 6412. Max. cable length (inverter - encoder): ≤ 100 m (330 ft) at cable capacitance per unit length 120 nF/km (193 nF/mile) Core cross-section: 0.20 ...

  • Page 26: Startup

    Startup Startup → Observe the following safety instructions ( Sec. 1, page 4) during startup! The prerequisite for a successful startup is the correct project planning of the drive. Detailed instructions for project planning and the explanation of the parameters are contained in the ®...

  • Page 27: Short-Cut Startup With The Fbg31C Keypad

    Startup Short-cut startup with the FBG31C keypad 3.2.1 Functions of the FBG31C keypad for startup → Detailed information Sec. 4.1.2 ↑ -key: Next menu point editing mode, changes value (greater). ↓ -key: Previous menu point or, in editing mode, changes value (smaller).
  • Page 28 Startup 3.2.4 Short-cut startup procedure 1. "0"-signal on terminal X3:43 ("Enable/rapid stop"), N O E N A B L E e.g. by disconnecting electronics terminal strip X3. 01595AEN 2. Set FMIN1 (P200) = 5 Hz and FBASE1 (P201) and 2 0 0 / 5 .

  • Page 29: Starting The Motor

    Startup Starting the motor Operation with analog setpoint signal (unipolar, selection of the direction of rotation via terminals): The following table shows which signals must be present with factory setting (P110 = 0...10 V) at the terminals X2 and X3 so that the drive is operated with an analog setpoint signal. X2:41 X3:42 X3:43...
  • Page 30 Startup Operation with fixed setpoints (selection of the direction of rotation via terminals): The following table shows which signals must be present with factory setting (P110 = 0...10 V) and installed FEA31C option at the terminals X2/X3/X8 so that the drive is operated with fixed setpoints. X2:41 X3:42 X3:43...
  • Page 31 Startup Manual operation: Manual operation function allows the inverter to be operated manually via the FBG 31C keypad, without external commands over the binary inputs. The input commands are ineffective during manual operation. The direction of rotation is not determined by the "CW/Stop" or the "CCW/Stop" input commands, →...

  • Page 32: Startup Examples

    Startup Startup examples 3.4.1 Notes and presettings for the following examples Notes: The examples refer to the parameter settings as per the factory setting and parameter set 1. The terminal designations and functions refer to the wiring diagram for the basic unit →...
  • Page 33 Startup × 3.4.2 Example values for BOOST and I If you use an adjusted motor (P = recommended motor rating of inverter ± 1 type jump), you × can automatically determine the values for BOOST 1 (P322) and I R 1 (P322) with P328 Measure ×...
  • Page 34 Startup Star connection, f (P201, P211) = 87 Hz: base ® × Motor type MOVITRAC 31C...-503 Cross section of motor line [mm BOOST [%] R [%] Data for NEMA motors, motor voltage (P329) = 460 V Star connection, f (P201, P211) = 60 Hz: base ®...
  • Page 35 Startup Double star connection, f (P201, P211) = 120 Hz: base ® × Motor type MOVITRAC 31C...-503 Cross section of motor line [AWG] BOOST [%] R [%] ® MOVITRAC Operating Instructions...
  • Page 36 Startup 3.4.3 Travel drive, group drive, pump or fan drive The notes and presettings of sec. 3.4.1 must be observed! Set P200 = 2...6 Hz. Set P201 and P202 as per the project data. base Operation with a matched motor: set P328 Motor size-up 1 = YES and continue at point 12.
  • Page 37 Startup 3.4.4 Hoist drives with and without counterweight The notes and presettings of sec. 3.4.1 must be observed! The hoist should be in the lowest position. Allocation: 1 -signal on TL. 41 CW/stop = hoist movement UP 1 -signal on TL. 42 CCW/stop = hoist movement DOWN Hoist with counterweight:...
  • Page 38 Startup 3.4.5 Speed controller FRN31C / FEN31C The notes and presettings of sec. 3.4.1 must be observed! → Check the encoder connection ( sec. 2.18). Startup without speed control (P770 = V/f mode) as described in sec. 3.4.3. Check direction of motor rotation; important for the assignment of the encoder tracks. →...

  • Page 39: Complete Parameter List

    Startup Complete parameter list → All parameters available with the short menu ( Sec. 4.1.3) are marked with a The short menu will be switched on/offf with P802/. = not available on size 0 (MC31C005/007/011/014) DISPLAY VALUES DISPLAY VALUES Basic display Fault memory Process values DC_link...
  • Page 40 Startup Factory setting Factory setting SETPOINTS / RAMP GENERATORS Setpoint n1 terminal 32/33 (only with FEA) n1 characteristic Gain Setpoint n2 terminal 34/35 (basic unit) 0...10 V 1st ramp generator 2nd ramp generator Rapid stop ramp Motorized potentiometer 1st set fixed setpoints 2nd set fixed setpoints Setpoint hold function Terminal control mode...
  • Page 41 Startup Factory setting Factory setting FREQUENCY CHARACTERISTICS Stepwise V/f pattern 1 Stepwise V/f pattern 2 base base Stepless V/f pattern 3 base 1st frequency window skip Selection V/f pattern START/STOP frequency MOTOR PARAMETERS Manual adjustment 1/1 Manual adjustment 2/1 Manual adjustment 1/2 Manual adjustment 2/2 ×...
  • Page 42 Startup Factory setting Factory setting REFERENCE SIGNALS 1st frequency reference values f < f 2nd frequency reference values f < f Setpoint/actual value comparison Actual = setp. 1st current reference value I > I 2nd current reference value I > I signal I <...
  • Page 43 Startup Factory setting Factory setting MONITORING FUNCTIONS Deceleration monitoring Motor mode speed monitoring Regenerative mode speed monitoring Power supply monitoring Motor monitoring Fan cooled Fan cooled Synchronous operation monitoring (only with FRS) 4000 0/1-signal Fieldbus PD description Control word 1 Status word 1 Speed Speed...
  • Page 44 Startup Factory setting Factory setting TERMINAL ASSIGNMENT Binary inputs 42-54 CW/stop CCW/stop Enable Ramp switch t2/t1 n11 (n21) n12 (n22) Param. switch Reset No function No function No function Binary outputs 62-64, 69-72 /brake /fault × t warning 1st I reference ×...
  • Page 45 Startup Factory setting Factory setting CONTROL FUNCTIONS Hoist function Rapid start function DC braking Heating current Synchronous operation Master Speed control V/f control 1024 × ® MOVITRAC Operating Instructions...
  • Page 46 Startup Factory setting Factory setting SPECIAL FUNCTIONS Parameter menu Service informations Parameter copying MOVITRAC Factory setting STANDARD Mode interfaces Standard Language switching DEUTSCH Reset mode Manual operation Master-slave operation SLAVE 4-quadrant operation ® MOVITRAC Operating Instructions...

  • Page 47: Operation And Service

    Operation and Service Operation and Service Operating displays 4.1.1 LED display LED V1 colour Note / Explanation yellow green yellow flashing red-yellow flashing red-green flashing 4.1.2 FBG31C keypad Basic displays: MC. INHIBITED 01795AEN N O E N A B L E 01595AEN N O E N A B L E 01595AEN...
  • Page 48 Operation and Service Functions: ® The FBG31C keypad allows complete parameter sets to be copied from one MOVITRAC 31C unit ® ® into other MOVITRAC 31C units. To do this, upload the parameter set from the MOVITRAC to the keypad with P820 COPY FROM = MOVITRAC and P822 COPY = YES .
  • Page 49 Operation and Service 4.1.3 FBG31C short menu The FBG31C keypad provides a compehensive parameter menu as well as a clearly arranged short menu, which contains the most-used parameters. The parameter P802 SHORT MENU allows for switching between different parameter menus. initial start-up ®...
  • Page 50 Operation and Service ® 4.1.4 MOVITRAC 31C coded displays During operation, the following messages may appear on the FBG31C (for about 2 s) or on the PC (resettable message): Display Meaning → → → → → ® MOVITRAC Operating Instructions...

  • Page 51: Fault Information

    Operation and Service Fault information If a fault occurs, the red LED V1 lights up. Detailed fault indication is given on the FBG31C keypad or on the PC with MC_SHELL. The fault memory (P060...P064) stores the most recent five fault signals (fault t-0...t-4) non-volatile.

  • Page 52: Fault Signals

    Operation and Service Fault signals → A fault is reset with RESET ( sec. 4.2). No. Description Response Possible cause Measure ® × ® MOVITRAC Operating Instructions...
  • Page 53 Operation and Service No. Description Response Possible cause Measure → ® MOVITRAC Operating Instructions...
  • Page 54 Operation and Service No. Description Response Possible cause Measure ® MOVITRAC Operating Instructions...

  • Page 55: Sew Electronics Service

    Operation and Service SEW Electronics Service If a fault cannot be corrected, then please contact SEW Electronics Service → "After-Sales Service and Spare Parts"). If you return equipment for repair, please state: → - Serial number ( nameplate) - Type designation - Service code data from the service label - Description of the application (drive situation, control via terminals or serial interface) ∆...

  • Page 56: Technical Data

    Technical Data Technical Data Basic units 5.1.1 General technical data ® The following table contains the technical data for all MOVITRAC 31C frequency inverters, inde- pendent of size and rated power. ® MOVITRAC all unit sizes ϑ ϑ storage ≤ ϑ...

  • Page 57: 233 (230 V Units)

    Technical Data ® MOVITRAC 31C...-233 (230 V Units) 5.2.1 Basic units, sizes 0 and 1 ® MOVITRAC 005-233-4-00 011-233-4-00 008-233-4-00 015-233-4-00 022-233-4-00 INPUT × OUTPUT × × cont × Ω Ω ∆ base GENERAL lossmax × × × × × ×...
  • Page 58 Technical Data 5.2.2 Basic units, sizes 2 and 3 ® MOVITRAC 037-233-4-00 055-233-4-00 075-233-4-00 INPUT × OUTPUT × × cont × Ω Ω ∆ base GENERAL lossmax × × × × × × × × × × To provide sufficient cooling leave a minimum clearance of 100 mm (4 in) above and below each unit. ®...

  • Page 59: 503 (400/500 V Units)

    Technical Data ® MOVITRAC 31C...-503 (400/500 V Units) 5.3.1 Basic units, size 0 ® MOVITRAC 005-503-4-00 007-503-4-00 011-503-4-00 014-503-4-00 INPUT × OUTPUT × × cont × Ω ∆ base GENERAL lossmax × × × × × × To provide sufficient cooling leave a minimum clearance of 100 mm (4 in) above and below each unit. mains ®...
  • Page 60 Technical Data 5.3.2 Basic units, size 1 ® MOVITRAC 008-503-4-00 015-503-4-00 022-503-4-00 030-503-4-00 INPUT × OUTPUT × × cont × Ω ∆ base GENERAL lossmax × × × × × × To provide sufficient cooling leave a minimum clearance of 100 mm (4 in) above and below each unit. mains ®...
  • Page 61 Technical Data 5.3.3 Basic units, size 2 ® MOVITRAC 040-503-4-00 055-503-4-00 075-503-4-00 INPUT × OUTPUT × × cont × Ω ∆ base GENERAL lossmax × × × × × × To provide sufficient cooling leave a minimum clearance of 100 mm (4 in) above and below each unit. mains ®...
  • Page 62 Technical Data 5.3.4 Basic units, size 3 ® MOVITRAC 110-503-4-00 150-503-4-00 220-503-4-00 INPUT × OUTPUT × × cont × Ω Ω ∆ base GENERAL lossmax × × × × × × To provide sufficient cooling leave a minimum clearance of 100 mm (4 in) above and below each unit. mains ®...
  • Page 63 Technical Data 5.3.5 Basic units, size 4 ® MOVITRAC 300-503-4-00 370-503-4-00 450-503-4-00 INPUT × OUTPUT × × cont × Ω Ω Ω ∆ base GENERAL lossmax × × × × × × To provide sufficient cooling leave a minimum clearance of 100 mm (4 in) above and below each unit. mains ®...

  • Page 64: 31C Electronics Data

    Technical Data ® MOVITRAC 31C electronics data ® MOVITRAC General electronic data Ω Ω ∆ ª ª E_max ≈ Ω ≈ → ≈ Ω Important: → ≈ Ω → ® MOVITRAC Operating Instructions...

  • Page 65: Index

    Index Index Parameter list 0_ Display values Assignment of braking resistors, chokes and filters 1_ Setpoints / Ramp generators 230 V units 2_ Frequency characteristics 400/500 V units 3_ Motor parameters 4_ Reference signals 5_ Monitoring functions Connection 6_ Terminal assignment FEA31C option 7_ Control functions FEN31C/FPI31C option...
  • Page 66 Service and spare parts él. : Germany Headquarters Bruchsal Manufacture Sales, Service Manufacture Graben Assembly Garbsen Service (near Hannover) Kirchheim (near München) Langenfeld (near Düsseldorf) Meerane (near Zwickau) France Headquarters Haguenau Manufacture Service Manufacture Forbach Assembly Bordeaux Service Technical Offices Paris Australia Assembly...
  • Page 67 Service and spare parts Italy Assembly Milano Sales, Service Japan Assembly Toyoda-cho Sales, Service Korea Assembly Ansan Sales, Service Malaysia Assembly Johore Sales, Service Netherlands Assembly Rotterdam Sales, Service New Zealand Assembly Auckland Sales, Service Norway Assembly Moss Sales, Service Portugal Assembly Coimbra...
  • Page 68 We are available, wherever you need us. Worldwide. SEW-EURODRIVE right around the globe is transmission with manufacturing and assem- your competent partner in matters of power bly plants in most major industrial countries. SEW-EURODRIVE GmbH & Co · P.O.Box 30 23 · D-76642 Bruchsal/Germany Tel.

This manual is also suitable for:

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