SEW-Eurodrive DCA63/DBC00 Series Operating Instructions Manual
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SEW-Eurodrive DCA63/DBC00 Series Operating Instructions Manual

SEW-Eurodrive DCA63/DBC00 Series Operating Instructions Manual

Decentralized drives; compact extra-low voltage drives with expanded gear unit portfolio
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*26718014_1120*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Decentralized Drives
Compact Extra-Low Voltage Drives
With Expanded Gear Unit Portfolio
Edition 11/2020
26718014/EN

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Summary of Contents for SEW-Eurodrive DCA63/DBC00 Series

  • Page 1 *26718014_1120* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Decentralized Drives Compact Extra-Low Voltage Drives With Expanded Gear Unit Portfolio Edition 11/2020 26718014/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  5 About this documentation .................... 5 Other applicable documentation .................. 5 Structure of the safety notes ................... 5 Decimal separator in numerical values ................ 6 Rights to claim under limited warranty ................ 6 Product names and trademarks.................. 6 Copyright notice ...................... 6 Safety notes ..........................
  • Page 4 Table of contents First steps ........................ 51 Status and diagnostics.................... 52 General settings...................... 53 Application parameters .................... 54 System .......................... 55 Manual mode demo ...................... 55 Parameters ..........................  57 Overview of parameters.................... 57 Parameter description.................... 63 Operation..........................  67 General information ...................... 67 Operating display ...................... 67 Protection and monitoring functions................ 68 Service .............................

  • Page 5: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 6: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of hot surfaces Warning of automatic restart 1.3.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action.

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 8: Designated Use

    Unintended or improper use of the product may result in severe injury to persons and damage to property. 2.4.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. Operating Instructions – Compact Extra-Low Voltage Drives...

  • Page 9: Transport

    Safety notes Transport Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product is damaged, it must not be assembled, installed or started up. Observe the following notes when transporting the device: •...

  • Page 10: Electrical Installation

    Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). Protective separation The product meets all requirements for protective separation of power and electronics connections in accordance with EN ...

  • Page 11: Device Structure

    Device structure Drive unit DCA63../DBC00 Device structure Drive unit DCA63../DBC00 The DCA63.. motors of the drive unit are electronically commutated internal rotor mo- tors with high power density and dynamics. The drives feature fully integrated control electronics with an analog and digital interface. The parameters of the drives can be configured via an RS485 engineering interface.
  • Page 12 Device structure Drive unit DCA63../DBC00 3.1.1 Brakemotor DCA63../B3/.. The compact extra-low voltage drive is optionally available with the "B3" holding brake (see following figure). 9007227595242635 [1] Motor output end with mounting option [2] Output shaft [3] Brake [4] Integrated power and control electronics [5] Power, signal and engineering interfaces The B3 brake type is a single-disk brake with 2 friction surfaces.
  • Page 13 Device structure Drive unit DCA63../DBC00 3.1.2 Gearmotors Planetary gearmotor PNZ63F DCA63.. 18014426296876939 The PNZ63F DCA63.. planetary gearmotor has a gear unit concept with an overload capacity for high peak loads. Thanks to its compact design, the planetary gearmotor offers excellent running smoothness and is very powerful. The gearmotor offers high reduction ratios in both the first and second stage.
  • Page 14 Device structure Drive unit DCA63../DBC00 Right-angle gearmotor W.03.. DCA63.. 33322854027 The right-angle gearmotor of type W.03.. DCA63.. offers an extended nominal speed range with 5 additional reduction ratios. The right-angle gear unit has the tried and tested SPIROPLAN ® gearing and can be delivered with either a hollow or solid shaft. Parallel-shaft helical gearmotor F.03.. DCA63..

  • Page 15: Speed/Power Overview

    Device structure Speed/power overview Speed/power overview 3.2.1 P-motor = 188 W DCA63S 048P00/DBC00 2.03 19.75 DCA63S 048P00/DBC00 5.47 12.44 DCA63S 048P00/DBC00 16.40 3.54 2.71 0.73 DCA63S 048P00/DBC00 7.40 20.3 1.07 DCA63S 048P00/DBC00 17.71 1.26 DCA63S 048P00/DBC00 27.82 84.8 0.80 DCA63S 048P00/DBC00 2.51 6.57 1800...
  • Page 16 Device structure Speed/power overview 3.2.2 P-motor = 272 W 2.93 13.68 DCA63M 048P00/DBC00 7.90 8.61 DCA63M 048P00/DBC00 DCA63M 048P00/DBC00 23.69 2.45 25.59 0.87 DCA63M 048P00/DBC00 40.18 84.8 0.55 DCA63M 048P00/DBC00 3.63 6.57 1800 5.23 W / WA DCA63M 048P00/DBC00 5.33 10.25 1800 4.69 W / WA...
  • Page 17 Device structure Speed/power overview 3.2.3 P-motor = 356 W 3.83 10.46 DCA63L 048P00/DBC00 10.33 6.58 DCA63L 048P00/DBC00 DCA63L 048P00/DBC00 30.98 1.87 33.46 0.67 DCA63L 048P00/DBC00 52.55 84.8 0.42 DCA63L 048P00/DBC00 4.75 6.57 1800 4.00 W / WA DCA63L 048P00/DBC00 6.97 10.25 1800 3.59 W / WA...

  • Page 18: Example Nameplate And Type Designation

    Device structure Example nameplate and type designation Example nameplate and type designation 3.3.1 Nameplate The following figure shows an example of a nameplate for the compact extra-low voltage drive. The nameplate is located on the motor. 76646 Bruchsal/Germany PNZ63F DCA63M-048P00/B3/DBC00 01.7743463212.000.19 0.65 4000...
  • Page 19 Device structure Example nameplate and type designation 3.3.2 Type designation The following table shows an example of the type designation for the compact extra- low voltage drive PNZ63F DCA63S-048P00/B3/DBC00. Gear unit series PN = Planetary gear unit KN = Right-angle gear unit W = Right-angle gear unit with SPIROPLAN gearing ®...

  • Page 20: Accessories

    Device structure Accessories Accessories The following table shows the accessories that SEW-EURODRIVE offers for the com- pact extra-low voltage drive: Option Description Type Part no. Engineering The DCZ-048P-DBC-09 engi- DCZ-048P-DBC-09 25655884 adapter neering adapter is used for startup, parameterization and service procedures for the com- pact extra-low voltage drive.

  • Page 21: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION • Observe the safety notes. • Check the drives for visible damage prior to installation. • Do not install any damaged drive systems. Installation requirements Check that the following conditions have been met: •...

  • Page 22: Installing The Drive

    Mechanical installation Installing the drive Installing the drive CAUTION Danger as a result of an excessive radial load, an excessive tightening torque ap- plied to the retaining screws or excessively long retaining screws. Potential damage to property. Notice: • Do not overload the output shaft in a radial or axial direction (see "Technical data").
  • Page 23 Mechanical installation Installing the drive 4.3.1 Mounting the screws onto the DCA63.. motor INFORMATION • When mounting, only use the bores on the output end of the motor housing. • To that end, transfer the bores required for the centering collar of the motor and the pitch circle of the mounting bores onto the mounting plate and drill (see follow- ing drawing).
  • Page 24 Mechanical installation Installing the drive Determining the screw length A minimum screw length s is required to ensure the motors are mounted securely. The maximum permissible screw length s prevents any damage to the motor. Minimum screw length s = E  6.5 mm + x min ...
  • Page 25 Mechanical installation Installing the drive 4.3.2 Mounting the F.03 and W.03 gear units Assembling input and output elements NOTICE Damage to bearing, housing or shafts due to incorrect mounting. Possible damage to property. • Only use a mounting device for installing input and output elements (see below). Use the threaded centering bore at the shaft end.
  • Page 26 Mechanical installation Installing the drive Mounting shaft-mounted gear units with keyway Do the following: 1. Apply lubricant (SEW-EURODRIVE recommends NOCO fluid). Spread carefully. ® ® ® 9007199466257163 2. Install the shaft and secure it axially. For easier installation, use a mounting device.

  • Page 27: Connector Position At The Drive

    Mechanical installation Connector position at the drive Torque arms for shaft-mounted gear units NOTICE Damage to gear unit due to improper installation of the torque arm. Damage to the gear unit. • Do not deform the torque arm during installation. The following figure shows a torque arm provided by the customer without tension: >...
  • Page 28 Mechanical installation Connector position at the drive The following figure shows the connector position of the compact extra-low voltage drive: • In combination with the W.03 right-angle gear unit: 33562341771 • In combination with the F.03 parallel-shaft helical gear unit: 33562339339 For installation and removal of the straight connector (left) and the right-angle con- nector (right), observe the specified installation space and minimum clearance to...

  • Page 29: Electrical Installation

    Electrical installation Installation notes Electrical installation Installation notes INFORMATION • Adhere to the safety notes during installation! • The drives are built-in components and do not have an electrical isolation switch. • Only connect the compact extra-low voltage drive to suitable electrical circuits. Please note that the power supply units must have suitable protection against re- generative voltage generated on the secondary side.

  • Page 30: Emc-Compliant Installation

    Electrical installation EMC-compliant installation EMC-compliant installation 5.2.1 Information on arranging and routing installation components Successful installation of decentralized drives depends on selecting the correct cables, providing correct grounding and a functioning equipotential bonding. Always adhere to the relevant standards. 5.2.2 Information on applying the motor shield The hybrid cable for connecting the compact extra-low voltage drive has 2 shielding levels.
  • Page 31 Electrical installation EMC-compliant installation 5.2.3 Equipotential bonding INFORMATION Due to the protective extra-low voltage of DC 48 V, it is not necessary to connect a protective earth PE. It is, however, essential that low-impedance, HF-capable equipotential bonding is provided (see EN 60204-1 or DIN VDE 0100-540): •...

  • Page 32: Installation Topology

    Electrical installation Installation topology Installation topology The following graphics show the principle line topology and star topology with the compact extra-low voltage drive. 5.3.1 Line topology 48 V 24 V DCA63... 9007226442438795 [1] Supply system [2] Controller [3] Supply voltage [4] Control line [5] Distribution board (by customer) [6] Hybrid cables to the drive...
  • Page 33 Electrical installation Installation topology 5.3.2 Star topology 48 V 24 V DCA63... 9007227549789835 [1] Supply system [2] Controller [3] Supply voltage [4] Control line [5] Distribution board (by customer) [6] Hybrid cables to the drive Operating Instructions – Compact Extra-Low Voltage Drives...

  • Page 34: Plug Connectors

    Electrical installation Plug connectors Plug connectors The following table shows information about this connection: Function Motor connection 26585202059 Connection diagram for motor plug connector Plug connector on the motor side, M16, 15-pin, male [12] [11] [10] 1) For the pin assignment, refer to the table in chapter "Prefabricated cables" Connection cable Cable with plug connector M16, 15-pin, female 25874467851...
  • Page 35 Electrical installation Plug connectors 5.4.1 Prefabricated cables INFORMATION • The compact extra-low voltage drive requires a 15‑pin M16 plug connector (12 + 3) for connection and parameter adjustment. • For connection purposes, SEW‑EURODRIVE offers a CF-C11Y-classified prefab- ricated cable (3 x 1.5 mm²/12 x 0.25 mm²) with M16 plug connector. Connection types Part number Length Step width...

  • Page 36: Terminal Assignment For Distribution Board

    Electrical installation Terminal assignment for distribution board Terminal assignment for distribution board The following figure shows a schematic representation of the distribution board. The distribution board must be set up and installed by the customer. Distribution board GND 48V DC PIN C GND 48V DC GND 24V DC...

  • Page 37: Startup

    Startup Startup notes Startup Startup notes INFORMATION • It is essential to comply with the safety notes during startup. • Before startup, make sure that the drive is undamaged. WARNING Device malfunction due to incorrect device setting. Severe or fatal injuries. •...

  • Page 38: Startup Procedure

    Startup Startup procedure Startup procedure INFORMATION For startup of the compact extra-low voltage drive, you will need the following: • Engineering adapter DCZ-048P-DBC-09. • Interface adapter USB11A or USM21A. • DCAShell engineering software. Observe the chapter "DCAShell engineering soft- ware" (→ 2 51). USM21A USB11A RJ10...

  • Page 39: Operating Modes

    Startup Operating modes Operating modes The compact extra-low voltage drive can be operated in the following 3 modes: • Speed control • Positioning • Absolute positioning Select the operating mode during the startup procedure using the DCAShell engineer- ing software. 6.4.1 Setting the operating mode Always use the DCAShell engineering software to set the required operating mode.
  • Page 40 Startup Operating modes 6.4.2 Speed control In the DCAShell engineering software, you find the parameters required for speed control operating mode in the "Parameter application" section on the "Speed Control" tab. On delivery, each parameter has a predefined value for rapid startup. You can change the values if they do not match your application.
  • Page 41 Startup Operating modes KP_H = 0 Terminal status Function Comment IN A (pin 1) IN B (pin 2) Stop Deceleration at ramp. Position hold control not ac- tive. It is active for drives with hold- ing brake. Terminal status Setpoint Comment IN 1 (pin 3) IN 2 (pin 4) A1/N4 If parameter N4 > 0: Fixed...
  • Page 42 Startup Operating modes Stop and position hold control (IN A and IN B) If the same control signal is applied at both inputs (either both inputs are set to 0 or both inputs are set to 1), the enabled motor decelerates to speed 0 with the parame- terized deceleration ramp.
  • Page 43 Startup Operating modes 6.4.3 Positioning INFORMATION • Only positive values should be used for N2 and N4. • If additional triggers are set during the current positioning procedure (rising edges at IN 1), the relative distance multiplies by the number of trigger signals to an X- fold relative distance.
  • Page 44 Startup Operating modes Speed selection Function Description IN 2 (pin 4) Setpoint A1/N4 If parameter N4 > 0: Fixed speed N4 active, otherwise analog setpoint A1 active. Setpoint N2 Fixed speed N2 active. Description of the control signals Enable "Clockwise rotation" (IN A on Pin 1) The "Clockwise rotation"...
  • Page 45 Startup Operating modes 6.4.4 Absolute positioning INFORMATION After reaching the reference cam, positioning starts immediately to the selected tar- get position (P1...P4). The "Absolute positioning" operating mode is suitable for applications with up to 4 dif- ferent positions that are cyclically controlled. The different position values are stored locally in the drive.
  • Page 46 Startup Operating modes Terminal status Function Description IN 1 (pin 3) IN 2 (pin 4) Setpoint position P4 Position P4 is activated or held. Description of the control signals Reference travel (IN A on Pin 1 and IN B on Pin 2) The drive is equipped with an incremental encoder, not an absolute encoder. As a re- sult, a reference travel is required every time the 24 V control voltage is switched off or on.

  • Page 47: Parameterizing The Analog Setpoint

    Startup Parameterizing the analog setpoint Parameterizing the analog setpoint 6.5.1 Factory setting For the speed control and positioning operating modes, you can choose between the fixed speed  N4 and analog input  A1 (0  V to 10  V). The drive is delivered with fixed speed N4 by default.
  • Page 48 Startup Parameterizing the analog setpoint Each value pair represents a curve point in the diagram. The X values represent the voltage (V) on the X-axis. The Y values represent the speed (min ) on the Y-axis. These values are clearly visible in the following figure. For the speed, only positive val- ues are possible.
  • Page 49 Startup Parameterizing the analog setpoint 6.5.3 Offset adjustment Depending on the parameter setting, also an offset adjustment can be represented by means of the described function. The following example shows an offset between 0 V and 1 V, as well as between 9 V and 10 V. The speed characteristics is significantly steeper.
  • Page 50 Startup Parameterizing the analog setpoint 6.5.4 Hysteresis Additionally, you can set a hysteresis for X1, X2, and X3 under "Extended parame- ters". The following diagram provides an example. In this case, a hysteresis value of 2 V (205 digits) is defined for X2. The value stands for the hysteresis width on the X- axis.

  • Page 51: Dcashell Engineering Software

    DCAShell engineering software First steps DCAShell engineering software First steps 7.1.1 Starting the software and establishing communication INFORMATION The software is designed for Windows 10 and Windows 7. In the event of any prob- lems using the software with other versions of Windows, please contact the SEW- EURODRIVE Service department.

  • Page 52: Status And Diagnostics

    DCAShell engineering software Status and diagnostics Status and diagnostics This area has the following functions: • Display current drive status [6]. • Display fault memory [7]. The last 3 errors are displayed in the fault memory. Also refer to chapter "Evaluating fault messages" (→ 2 73) in this regard. •...

  • Page 53: General Settings

    DCAShell engineering software General settings 28608259211 Use these buttons to start, stop or delete the recording. Enter the duration of the recording in the "Time" edit box. General settings This area offers the following functions: • Edit the default parameters. Edit boxes that you have edited but not yet saved are highlighted in yellow.

  • Page 54: Application Parameters

    DCAShell engineering software Application parameters 28545552011 Read current parameters by using the "Read" button. Use the "Write" button to save modified param- eters. The "Factory reset" button resets all of the parameters to their factory settings. Application parameters You can read and modify the parameters of the 3 operating modes in this area. Vari- ous parameters can be modified depending on the operating mode.

  • Page 55: System

    DCAShell engineering software System System You can modify system-specific parameters in this area. These parameters should only be changed after consultation with SEW-EURODRIVE and are therefore pass- word-protected. Contact the SEW-EURODRIVE Service department if you want to modify these parameters. 28546760459 "Password"...
  • Page 56 DCAShell engineering software Manual mode demo 2. Click the "Activate demo mode" button [2] to activate the demo mode. Notice: You can only activate the demo mode if the drive is not enabled. 3. Use the slider [3] to set the setpoint speed and the max. current. 4.

  • Page 57: Parameters

    Parameters Overview of parameters Parameters The compact extra-low voltage drive comprises a parameterizable power section with integrated controller. The motor-specific parameters are already preset to the optimum settings in a delivery state. Startup is restricted to the application-specific parameters. These can be adapted to the requirements of the application by using the DCAShell engineering software.
  • Page 58 Parameters Overview of parameters Parameters Unit Factory set- Min. Max. Class Explanation ting FE_Speed_Y1 -30000 29999 System Speed A1/N4 0x10 FE_Speed_Y2 -30000 29999 System Speed A1/N4 0x11 FE_Speed_Y3 -30000 29999 System Speed A1/N4 0x12 FE_Speed_Y4 -30000 29999 System Speed A1/N4 0x13 Speed_X1_Hyst Digits 1023...
  • Page 59 Parameters Overview of parameters Parameters Unit Factory set- Min. Max. Class Explanation ting 0x29 FE_Current_Y0 System 0x2A FE_Current_Y1 System 0x2B FE_Current_Y2 System 0x2C FE_Current_Y3 System 0x2D FE_Current_Y4 System 0x2E Current_X1_Hyst Digits 1023 System 0x2F Current_X2_Hyst Digits 1023 System 0x30 Current_X3_Hyst Digits 1023 System...
  • Page 60 Parameters Overview of parameters Parameters Unit Factory set- Min. Max. Class Explanation ting 0x41 Coasting, CW Revolu- -32768 32767 System tions 0x42 Coasting, CCW 1/65535 65535 System revolutions 0x43 Coasting, CCW Revolu- -32768 32767 System tions 0x44 Position1/distance 1/66535 65535 Application P1 –...
  • Page 61 Parameters Overview of parameters Parameters Unit Factory set- Min. Max. Class Explanation ting 0x55 Position 3 1/65535 65535 Application P3 – revolutions 65535/360 * de- grees 0x56 Position 3 Revolu- -32768 32767 Application P3 – number of re- tions volutions 0x57 Position 4 1/65535 65535 Application P4 –...
  • Page 62 Parameters Overview of parameters 8.1.2 Display values The following values can be read via the engineering software and used to diagnose the drive and its operating behavior. Parameters Unit Class Description 0x5D Current actual Status The parameter contains the current actual speed. The speed speed is issued in revolutions/minute.

  • Page 63: Parameter Description

    These are used to adapt to the case of application. Set these parameters during startup. System-specific parameters are not described here as they are saved in the factory settings. Only change these parameters after consultation with SEW-EURODRIVE. 0x3 – OUT 1 Specifies the function for digital output OUT 1. The following options are available: •...
  • Page 64 Parameters Parameter description INFORMATION Make sure that always one digital output is set to "Ready". 0x6 – Restart The "Restart" parameter is used to configure the behavior after critical faults. It is not possible to operate the drive while critical faults are present. If there are no longer any faults, the drive can be switched to "ready"...
  • Page 65 Parameters Parameter description The parameter is used as the ramp slope (gradient) for the acceleration process in counterclockwise rotation. The time specified here is to be implemented for a setpoint jump of 1000 min . This means the drive follows the setpoint ramp by 1000  revolu- tions in the time set here.
  • Page 66 Parameters Parameter description Position with sign in whole revolutions. The total position is always calculated from whole revolutions and part of a revolution (position P4 = parameters 0x57 and 0x58). 0x59 – Homing speed The reference travel after switching the DC  24  V control voltage off/on is performed with the motor speed parameterized here in revolutions per minute.

  • Page 67: Operation

    Operation General information Operation General information WARNING Risk of injury and possible damage to property due to automatic restart of the drive after fault elimination or after a reset. Fatal or severe injuries and damage to property. • Disconnect the device from the power supply before rectifying a fault if automatic restart of the driven machine is not permitted for safety reasons.

  • Page 68: Protection And Monitoring Functions

    Operation Protection and monitoring functions Protection and monitoring functions Integrated monitoring functions protect the compact extra-low voltage drive from per- manent damage. In the event of an error, the drive is powered off automatically (= freely rotates). Scope of functions: •...

  • Page 69: Service

    Service Engineering adapter Service NOTICE Improper work on the drive units can lead to damage. Possible damage to property. • Note that only qualified personnel is permitted to repair drives from SEW‑EURODRIVE. • Consult SEW‑EURODRIVE Service department. 10.1 Engineering adapter As an optional accessory, SEW–EURODRIVE offers an engineering adapter (type DCZ-048P-DBC-09), which is used for startup, parameterization and servicing the drive.
  • Page 70 Service Engineering adapter 10.1.1 Status LEDs The following tables show the possible states of the status LEDs on the engineering adapter. LED DC 24 V Status of the DC 24 V supply (logic) LED color State Description No DC 24 V supply voltage Green DC 24 V supply voltage is applied Steady light LED DC 48 V...
  • Page 71 Service Engineering adapter LED color State Description Yellow Reverse polarity fault – connections must be checked Operating Instructions – Compact Extra-Low Voltage Drives...

  • Page 72: Troubleshooting

    Service Troubleshooting 10.2 Troubleshooting This chapter describes possible error messages/malfunctions, causes and remedies. 10.2.1 Error handling State Cause of error Error details Measure Motor does not respond, Overvoltage Adjust DC48V not ready Undervoltage Adjust Supply with DC 24 V DC24V Acknowledgment missing Acknowledge Incorrect parameter Correct...

  • Page 73: Evaluating Fault Messages

    Service Evaluating fault messages Failure Possible cause Measure Unusual, irregular running noise Knocking noise: Irregularity in the Contact SEW‑EURODRIVE gearing Service 10.4 Evaluating fault messages 10.4.1 Diagnostics with the DCAShell engineering software The following section shows a sample evaluation of an error message in the DCAShell engineering software: 1.
  • Page 74 Service Evaluating fault messages 10.4.2 Status register The compact extra-low voltage drive has an 8-bit status register. The bit assignment is read out in the "Actual values" window. The following table shows the meaning of the individual status bits: Description Fault, electronics temperature too high.

  • Page 75: Acknowledging Error Messages

    Service Acknowledging error messages 10.5 Acknowledging error messages WARNING Eliminating the cause of the problem or performing a reset may result in the drive re- starting automatically. Severe or fatal injuries. • Prevent unintended startup. Acknowledge the error message by activating the digital inputs IN A or IN B. The error is acknowledged and the function of the input is simultaneously selected depending on the operating mode.

  • Page 76: Sending In A Unit

    Service Sending in a unit 10.7 Sending in a unit If a fault cannot be rectified, please contact the SEW-EURODRIVE electronics service department (see chapter "Address list"). Please provide the following information when sending in the unit: • Serial number (see nameplate) •...

  • Page 77: 10.10 Waste Disposal

    Service Waste disposal 10.10 Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 78: Inspection And Maintenance

    Inspection and maintenance Cleaning the drive Inspection and maintenance WARNING Risk of injury if the drive starts up unintentionally. Severe or fatal injuries. • Before starting work, de-energize the drive via a suitable external disconnection device. • Secure the drive against unintended re-connection of the voltage supply. •...
  • Page 79 Inspection and maintenance Inspection and maintenance intervals The following factors may lead to shorter inspection and maintenance intervals: • Number of real emergency switching off braking operations • Particularly high number of cycles with high motor acceleration • Especially high cyclic duration factor at high speed •...

  • Page 80: Project Planning

    Project planning Use at low temperatures Project planning INFORMATION Data may differ due to continuous product development. 12.1 Use at low temperatures Special drives that are approved for use at low temperatures from -30 °C have a cor- responding temperature range specification on the nameplate. In the temperature range between 0 °C and 40 °C, the same technical data applies to the special drives as to the standard design of the drives.
  • Page 81 Project planning Drive selection data 12.2.2 Selecting the proper drive Based on the calculated values for torque and rotational speed, the suitable drive can now be configured under adherence of any other mechanical requirements. Operating Instructions – Compact Extra-Low Voltage Drives...

  • Page 82: Project Planning Procedure

    M = f(t) ≤ M Electromechanical check MotMax all operating points Contact S1 duty at SEW-EURODRIVE ambient temperature > 25 °C?  ...  t Thermal check  ...  t  ...  n  ...  t ≤...

  • Page 83: Notes On The Supply

    Project planning Notes on the supply 12.4 Notes on the supply 12.4.1 Dimensioning the DC 24 V supply The required power of the DC  24  V supply depends on the number of connected drives and their current consumption. The current demand of an individual drive is a combination of the basic current con- sumption of the electronics and the current consumption of the used options (e.g.

  • Page 84: Operation With Reduced Supply Voltage

    Project planning Operation with reduced supply voltage 12.5 Operation with reduced supply voltage The nominal voltage of the compact extra-low voltage drives is DC  48  V. The rated data on the nameplate refers to this nominal voltage. Operation with permanently reduced load supply voltage is possible under the follow- ing conditions: •...
  • Page 85 Project planning Operation with reduced supply voltage 12.5.2 Operating data with reduced supply voltage, e.g. DC 24 V The following table shows the operating data with reduced supply voltage. Values that differ from the standard values have a gray background. Type DCA63S-048P00/ DCA63M-048P00/ DCA63L-048P00/ DBC00...
  • Page 86 Project planning Operation with reduced supply voltage 12.5.3 Parameter adjustment prior to startup CAUTION Danger due to: - Unsuitable parameterization for operation with reduced supply voltage. - Increased voltage in regenerative operation. - Fluctuating supply voltage, e.g. with battery supply. Potential damage to property •...

  • Page 87: Technical Data And Dimension Sheets

    Technical data and dimension sheets Technical data: Compact extra-low voltage drive Technical data and dimension sheets 13.1 Technical data: Compact extra-low voltage drive Type DCA63S-048P00/ DCA63M-048P00/ DCA63L-048P00/ DBC00 DBC00 DBC00 Nominal torque 0.45 Nm 0.65 Nm 0.85 Nm Maximum motor torque  0 1.89 Nm 3.00 Nm 2.55 Nm MotMax...
  • Page 88 Technical data and dimension sheets Technical data: Compact extra-low voltage drive 13.1.1 Derating The mentioned rated data apply to operation at altitudes up to 1000  m above sea level. For higher installation altitudes, reduce the rated torque to the following values: Installation altitude Rated torque 1000 m to 2000 m above sea level...
  • Page 89 Technical data and dimension sheets Technical data: Compact extra-low voltage drive 13.1.3 Technical data: Gear unit with DCA63S.. PNZ63F.., KNZ75F.. and KNZ63F.. gear units Type DCA63S-048P00/B3/DBC00 Gear unit PNZ63F KNZ75F KNZ63F 20.3 84.8 Reduction ratio Gear unit stages Nominal motor torque Nm 0.45 Nominal output torque Nm 2.03...
  • Page 90 Technical data and dimension sheets Technical data: Compact extra-low voltage drive Gear units W.03.. and F.03.. Type DCA63S-048P00/B3/DBC00 Gear unit W.03.. F.03.. 6.57 10.25 16.5 27.5 6.44 10.08 15.01 30.51 47.79 Reduction ratio Gear unit stages Nominal motor torque 0.45 Nominal output torque 2.51 3.69...
  • Page 91 Technical data and dimension sheets Technical data: Compact extra-low voltage drive 13.1.4 Technical data: Gear unit with DCA63M.. PNZ63F.. and KNZ63F.. gear units Type DCA63M-048P00/B3/DBC00 Gear unit PNZ63F KNZ63F 84.8 Reduction ratio Gear unit stages Nominal motor torque Nm 0.65 Nominal output torque Nm 2.93 7.90...
  • Page 92 Technical data and dimension sheets Technical data: Compact extra-low voltage drive W.03.. and F.03.. gear units Type DCA63M-048P00/B3/DBC00 Gear unit W.03.. F.03.. 6.57 10.25 16.5 27.5 6.44 10.08 15.01 30.51 47.79 Reduction ratio Gear unit stages Nominal motor torque Nm 0.65 Nominal output torque Nm 3.63 5.33...
  • Page 93 Technical data and dimension sheets Technical data: Compact extra-low voltage drive 13.1.5 Technical data: Gear unit with DCA63L.. PNZ63F.. and KNZ63F.. gear units Type DCA63L-048P00/B3/DBC00 Gear unit PNZ63F KNZ63F 84.8 Reduction ratio Gear unit stages Nominal motor torque Nm 0.85 Nominal output torque Nm 3.83 19.33...
  • Page 94 Technical data and dimension sheets Technical data: Compact extra-low voltage drive Gear units W.03.. and F.03.. Type DCA63L-048P00/B3/DBC00 Gear units W.03.. F.03.. 6.57 10.25 16.5 27.5 6.44 10.08 15.01 30.51 47.79 Reduction ratio Gear unit stages Nominal motor torque Nm 0.85 Nominal output torque Nm 4.75 6.97...
  • Page 95 Technical data and dimension sheets Technical data: Compact extra-low voltage drive 13.1.6 Technical data: Electronics interfaces DC 24 V supply Features Value/comment Voltage of logic supply DC 24 V ± 25%, EN 61131‑2 Residual ripple max. 13% Current consumption About 100 mA for logic (with DC 24 V) Current consumption of brake + about 400 mA for brake Power loss of brake...
  • Page 96 Technical data and dimension sheets Technical data: Compact extra-low voltage drive Outputs (PNP) Properties Value/comment Output level High side driver dependent on U DC24V (control voltage) Low level Open source High level DC > U  - 2 V DC24V Protection against reverse polarity and DC ≤ 30 V voltages Output current/channel...

  • Page 97: Braking Resistor

    Technical data and dimension sheets Braking resistor 13.2 Braking resistor 13.2.1 Brake chopper The task of the brake chopper is to dissipate any unneeded energy in the event of rapid changes in speed. If the set voltage threshold is exceeded, the external resistor is switched on.
  • Page 98 Technical data and dimension sheets Braking resistor The specified continuous power can be increased in short-time duty as a function of the relative cyclic duration factor (cdf) by multiplying by the corresponding overload factors. For cyclic operation, you can determine the overload factor with the known cdf value from the following graphic and table.

  • Page 99: Accessories

    Technical data and dimension sheets Accessories Dimensions in mm 45° 13.3 Accessories 13.3.1 USB11A Type USB11A Part number 08248311 Function USB – RS485 interface adapter Scope of delivery • USB11A interface adapter • USB cable • Cable with RJ10 – RJ10 plug connectors 13.3.2 USM21A Type USM21A...

  • Page 100: Dimension Drawings

    Technical data and dimension sheets Dimension drawings 13.4 Dimension drawings 13.4.1 Dimension sheet notes INFORMATION When mounting the drives, only use the bores on the output end of the drive. To that end, transfer the bores required for the centering collar of the drive and the pitch circle of the mounting bores onto the mounting plate and drill (see following draw- ings).
  • Page 101 Technical data and dimension sheets Dimension drawings 13.4.4 PNZ63F DCA63.. Ø63 ±1 Ø52 3.15 ±0.5 25961502987 Key DIN 6885 A-5x5x28 4 x M5 15 mm deep Length of possible gearmotor combinations Gearmotor L-1-stage L-2-stage PNZ63F DCA63S.. 190 mm 221 mm PNZ63F DCA63M.. 210 mm 241 mm PNZ63F DCA63L..
  • Page 102 Technical data and dimension sheets Dimension drawings 13.4.5 KNZ63F DCA63.. ±1 31.5 -0.1 ±0.3 66.5 9007225216247563 4 x M5 10 mm deep Key DIN 6885 A-5x5x20 Length of possible gearmotor combinations Gearmotor L-3-stage KNZ63F DCA63S.. 235 mm KNZ63F DCA63M.. 255 mm KNZ63F DCA63L.. 275 mm Operating Instructions –...
  • Page 103 Technical data and dimension sheets Dimension drawings 13.4.6 KNZ75F DCA63S.. ±0.3 ±1 40.5 -0.2 -0.2 9007225331847947 Key DIN 6885 A-5x5x20 4 x M5 6.5 mm deep (on all face sides) Motor center point Bore omitted on the opposite side 8 x M5 mm deep 4 x M4 mm deep (on both sides) Length of possible gearmotor combination Gearmotor...
  • Page 104 Technical data and dimension sheets Dimension drawings 13.4.7 W.03.. DCA63.. 33316748555 Length of possible gearmotor combination Type Length (L) Length (L W.03..DCA63S-048P00/DBC00 118.5 mm 138.5 mm W.03..DCA63M-048P00/DBC00 138.5 mm 158.5 mm W.03..DCA63L-048P00/DBC00 158.5 mm 178.5 mm Operating Instructions – Compact Extra-Low Voltage Drives...
  • Page 105 Technical data and dimension sheets Dimension drawings 13.4.8 F.03.. DC63.. 33316753035 Length of possible gearmotor combination Type Length (L) Length (L F.03..DCA63S-048P00/DBC00 118.5 mm 138.5 mm F.03..DCA63M-048P00/DBC00 138.5 mm 158.5 mm F.03..DCA63L-048P00/DBC00 158.5 mm 178.5 mm Operating Instructions – Compact Extra-Low Voltage Drives...

  • Page 106: Appendix

    C E R T I F I C A T E O F C O M P L I A N C E 20190827-E337323 Certificate Number E337323-20190822 Report Reference 2019-AUGUST-27 Issue Date SEW-EURODRIVE GmbH & Co KG Issued to: Ernst-Blickle-Str. 42 76642 Bruchsal GERMANY COMPONENT - SERVO AND STEPPER MOTORS This certificate confirms that representative samples of Class A Insulated Motors, DCA63S-048P00…, DCA63M-...

  • Page 107: Address List

    SEW-EURODRIVE GmbH & Co KG Tel. +49 40298109-60 Hasselbinnen 11 Fax +49 40298109-70 22869 Schenefeld dc-hamburg@sew-eurodrive.de Ludwigshafen SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75 3759 c/o BASF SE Fax +49 7251 75 503759 c/o BASF SE Gebäude W130 dc-ludwigshafen@sew-eurodrive.de...

  • Page 108: Index

    Index Index Notes Designation in the documentation .... 5 Appendix ............ 106 Meaning of the hazard symbols .......  6 Assembly Safety notes .............  9 Product names ............ 6 Project planning Cooling Data for drive selection........ 80 Derating............ 9 Protective separation...........  10 Installation altitude..........
  • Page 112 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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Dca63s-048p00/dbc00Dca63m-048p00/dbc00Dca63l-048p00/dbc00

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