Version numbers............................... 7 Scope of the documentation .......................... 7 Staff qualification............................... 8 Safety and instruction ............................. 10 Explanation of symbols ........................... 10 Beckhoff Services ............................ 12 For your safety.............................. 13 General safety instructions .......................... 13 Product overview............................... 15 Name plate.............................. 16 Type key .................................
Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions.
Product features Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Scope of the documen- Apart from these operating instructions, the following documents are...
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AG2400 Version: 2.1...
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They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 2.1 AG2400 ───...
1.6.1 DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. ─── AG2400 Version: 2.1...
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In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. Version: 2.1 AG2400 ───...
Beckhoff and the worldwide partner companies offer comprehensive support and service. Support The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. The employees support 1.7.1 you in the programming and commissioning of complex automation systems.
Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Only use original packaging for further processing Use the original packaging for dispatch, transportation, storage and packing. Version: 2.1 AG2400 ───...
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Secure the machine or plant against being in- advertently started up. See chapter: "Decommissioning" No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Therefore, avoid direct skin contact. ─── AG2400 Version: 2.1...
Product overview Number Explanation Gear housing Adapter plate 8 holes for the output side 4 holes for the motor attachment Screw plug, mounting hole Clamping hub with clamping screw Holes for locating pins Version: 2.1 AG2400 ───...
Product overview Name plate Number Explanation Serial number Lubrication Gear unit type Date of manufacture Ratio Combined motor Data Matrix Code with Beckhoff BTN Country of manufacture ─── AG2400 Version: 2.1...
Product overview Type key AG2400-+TP050S-MF1-3-0C1-AM803x Explanation AG2400 Gear unit series AG2400 = High-end planetary gear unit Gear type TP = Standard Size Lubrication S = Standard F = Food grade lubrication Gear unit variant M = Motor-mounted gear unit Gear unit version...
The gear units are delivered in the "M" variant for motor attachment. High torque requirements The order option "High-Torque" is intended for applications with high torque requirements. Maintenance-free ball bearings The ball bearings are lifetime-lubricated and maintenance-free. ─── AG2400 Version: 2.1...
Order options are defined by the type key and must be ordered sep- arately. The listed components cannot be retrofitted. High-torque version In addition to the standard MF version, the AG2400 planetary gear unit is available as a high-torque version. This version is specially 3.4.1...
Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. 3.5.1 The planetary gear units from the AG2400 series are not suitable for use in the following areas: • Potentially explosive atmospheres without a suitable housing •...
(whether at rest or in motion). Running noise Q [dB/A] The running noises are influenced, for example, by: • transmission ratio and speed • lubricants and gearing or • Installation position Version: 2.1 AG2400 ───...
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The EMERGENCY STOP torque is the maximum permissible torque at the gear unit output. It may be reached 1000 times at the most during the service life of the gear unit and must never be exceeded. ─── AG2400 Version: 2.1...
Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products.
Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Technical data Dimensional drawing 4.3.1 1-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to C = 14 mm • Clamping hub diameter up to E = 19 mm Version: 2.1 AG2400 ───...
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Technical data 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to C = 14 mm ─── AG2400 Version: 2.1...
Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Technical data Dimensional drawing 4.4.1 1-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to C = 14 mm • Clamping hub diameter up to E = 19 mm ─── AG2400 Version: 2.1...
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Technical data • Clamping hub diameter up to G = 24 mm Version: 2.1 AG2400 ───...
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Technical data 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to C = 14 mm • Clamping hub diameter up to E = 19 mm ─── AG2400 Version: 2.1...
Maximum breakdown torque M 2Max [Nm] Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Technical data Dimensional drawing 4.6.1 1-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to E = 19 mm • Clamping hub diameter up to G = 24 mm Version: 2.1 AG2400 ───...
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Technical data • Clamping hub diameter up to K = 38 mm ─── AG2400 Version: 2.1...
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Technical data 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to C = 14 mm • Clamping hub diameter up to E = 19 mm Version: 2.1 AG2400 ───...
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Technical data • Clamping hub diameter up to G = 24 mm ─── AG2400 Version: 2.1...
Maximum breakdown torque M 2Max [Nm] Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
Maximum breakdown torque M [Nm] 1335 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 1335 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 1335 2Max Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Technical data Dimensional drawing 4.8.1 1-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to G = 24 mm • Clamping hub diameter up to I = 32 mm Version: 2.1 AG2400 ───...
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Technical data 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to B = 11 mm • Clamping hub diameter up to C = 14 mm ─── AG2400 Version: 2.1...
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Technical data • Clamping hub diameter up to C = 14 mm Version: 2.1 AG2400 ───...
Maximum breakdown torque M 1335 2Max [Nm] Tilting rigidity C [Nm/arcmin] Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
Maximum breakdown torque M [Nm] 3280 2Max Tilting rigidity C [Nm/arcmin] 1452 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 3280 2Max Tilting rigidity C [Nm/arcmin] 1452 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 3280 2Max Tilting rigidity C [Nm/arcmin] 1452 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Technical data Dimensional drawing 4.10.1 1-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to K = 38 mm ─── AG2400 Version: 2.1...
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Technical data 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to G = 24 mm • Clamping hub diameter up to I = 24 mm Version: 2.1 AG2400 ───...
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Technical data • Clamping hub diameter up to K = 38 mm ─── AG2400 Version: 2.1...
Maximum breakdown torque M 3280 2Max [Nm] Tilting rigidity C [Nm/arcmin] 1452 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
Maximum breakdown torque M [Nm] 3900 2Max Tilting rigidity C [Nm/arcmin] 5560 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 5900 2Max Tilting rigidity C [Nm/arcmin] 5560 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 5900 2Max Tilting rigidity C [Nm/arcmin] 5560 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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• Dimensions without tolerance ± 1 mm • Clamping hub diameter up to M = 48 mm 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to M = 48 mm Version: 2.1 AG2400 ───...
Maximum breakdown torque M 3900 6500 2Max [Nm] Tilting rigidity C [Nm/arcmin] 5560 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
Maximum breakdown torque M [Nm] 5500 2Max Tilting rigidity C [Nm/arcmin] 9480 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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Maximum breakdown torque M [Nm] 8800 2Max Tilting rigidity C [Nm/arcmin] 9480 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks ─── AG2400 Version: 2.1...
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Maximum breakdown torque M [Nm] 8800 2Max Tilting rigidity C [Nm/arcmin] 9480 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
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• Dimensions without tolerance ± 1 mm • Clamping hub diameter up to M = 48 mm 2-stage • All figures in millimeters • Dimensions without tolerance ± 1 mm • Clamping hub diameter up to K = 38 mm ─── AG2400 Version: 2.1...
Maximum breakdown torque M 6600 9500 2Max [Nm] Tilting rigidity C [Nm/arcmin] 9480 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to +40 Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Seal Sealed bearing disks Version: 2.1 AG2400 ───...
Check the shipment for the following contents: • Gear units from the AG2400 series with packaging • Short information Screws for fastening the gear unit to the motor or the machine are not included in the scope of delivery .
Legal regulations for the lifting of loads When transporting individual gear units or motor/gear unit combina- tions without a hoist, adhere to the legal requirements for the lifting of loads by employees. Version: 2.1 AG2400 ───...
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• Using suitable transport slings on the gear unit with averaged center of gravity, with sufficiently dimensioned hoists • using suitable transport slings on the gear unit and on the motor with averaged center of gravity, with sufficiently dimensioned hoists ─── AG2400 Version: 2.1...
You have the possibility to store the gear unit in a horizontal position and a dry environment over a short or long period. For storage we always recommend the original packaging. Observe the conditions specified in chapter: Transport and storage. Version: 2.1 AG2400 ───...
Ingress and leakage of liquids may damage the motor. The standard installation position of the gear units is the motor at- tachment "M". You can use the gear units in any other installation position. ─── AG2400 Version: 2.1...
The setting values are rounded to conventional scalings or adjust- ment possibilities: Screw size Quality of the screws 10.9 12.9 Tightening torque in Nm 1.15 1.68 1.97 2.64 3.88 4.55 13.2 15.4 21.5 37.5 42.5 62.5 73.5 73.5 1040 Version: 2.1 AG2400 ───...
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Mechanical installation Stainless steel in aluminum The specified tightening torques for stainless steel bolts in aluminum apply in conjunction with the matching Beckhoff servomotors. 8.1.2 The setting values are rounded to conventional scalings or adjust- ment possibilities: Quality of the bolts = strength class A2-70...
If a motor is included in the scope of delivery: Motors included in the scope of delivery are pre-mounted. For optimum performance, we recommend installation on Beckhoff AM8xxx synchronous servomotors. Requirements for the attachment of a motor to the gear unit: •...
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The value for the tightening torque [1] of the clamping screw is punched into the clamping hub from above. Information on the screw sizes and tightening torques can be found in the table below: Clamping hub diameter Identifying letter Width across flats [mm] Tightening torque [Nm] [mm] ─── AG2400 Version: 2.1...
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► Remove the screw plug [1] from the adapter plate [2] ► Turn the clamping hub [1] until the screw [2] can be seen above the mounting hole ► Loosen the screw [2] by one turn Version: 2.1 AG2400 ───...
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► Coat screws [1], [2], [3] and [4] with threadlocker ► Insert bolts [1], [2], [3] and [4] and tighten evenly ► Tighten bolt [5]. Refer to the chapter "Clamping hub", [Page 75]. ► Insert the screw plug back into the adapter plate ─── AG2400 Version: 2.1...
► Make sure that the surfaces of the attached parts have a low roughness ► Use only screw head seals and o-rings for sealing Permissible axial forces For planetary gear units from the AG2400 series no attachment by 8.3.1.1 press fitting or shrink fitting is provided. Information on the attachment In the following you will find supplementary information regarding 8.3.1.2...
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Quality of the screws = strength class 12.9 Gear unit Pitch circle diameter Number x diame- Screw size Tightening torque [Nm] [mm] 16 x 5.5 16 x 5.5 24 x 6.6 15.4 24 x 9 37.5 32 x 13.5 32 x 13.5 ─── AG2400 Version: 2.1...
• Pay attention to unusual noise developments • Always check gear unit surfaces and lines for dirt, leakages, moisture or dust • Check temperature development • Check for lubricant leakage • Observe recommended maintenance intervals • Check function of safety devices ─── AG2400 Version: 2.1...
Use grease-dissolving and non-aggressive cleaning agents such as isopropanol for cleaning. You will also receive information about non-approved cleaning agents. Not applicable Cleaning agents Chemical formula 10.1.1 Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid Version: 2.1 AG2400 ───...
Lubrication Notes on lubrication 10.2.1 Beckhoff gear units from the AG2400 series are lubricated for life. The lubricant used does not have to be renewed. If you wish to change the lubricant, contact Beckhoff Service. All gear units are lubricated for life in the factory with a synthetic polyglycol gear oil or with a high-performance grease.
Ensure sufficient cooling Replace the motor Ambient temperature too high Ensure sufficient cooling Increased operating noises Distorted motor mounting Contact Beckhoff Service Damage to the bearings Damage to the toothing Toothed belt tension too high Check and correct toothed belt ten- sion...
Leaking oil can cause slips and falls, resulting in serious or fatal injury. Impermissible removal of gear unit components Only Beckhoff Automation GmbH & Co. KG is permitted to disman- tle the gear unit. Contact Beckhoff Service for further information.
The trans- 12.2.1 port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG Gebäude „Service“ Stahlstraße 31 D-33415 Verl In addition, you have the option to contact a local certified specialist company for the disposal of used electrical and electronic appli- ances.
EU conformity Provision 13.1 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Send your request to: info@beckhoff.com RoHS All homogeneous materials used in the gear unit fall below the pre- scribed limit values of Directive 2011/65/EU Annex II.
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Mounting the gear unit 73 Steel screws 73 Transport 69 Instruction 10 Typenschild 16 Lieferumfang 68 Umgebungsbedingungen 23 Lubrication 84 Wartung Maintenance 83 Intervalle 84 Merkmale 18 Motor Montieren 75 Output elements Mounting 79 Pictograms 10 Power derating 21 Version: 2.1 AG2400 ───...