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Summary of Contents for Beckhoff ASI8100
- Page 1 Operating instructions | EN ASI8100 Compact integrated stepper motor drive 2024-11-11 | Version 1.0.0...
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Page 3: Table Of Contents
Version numbers ..........................Scope of the documentation ......................Staff qualification..........................Safety and instruction......................... 1.5.1 Notes on information security....................Explanation of symbols ........................10 Beckhoff Services ..........................12 1.7.1 Support services........................12 1.7.2 Training offerings........................12 1.7.3 Service offerings........................12 1.7.4 Headquarters Germany...................... - Page 4 After operation............................ 49 11 Maintenance and cleaning.......................... 50 11.1 Cleaning materials ..........................50 11.2 Intervals.............................. 50 12 Accessories ..............................51 12.1 Gear unit ............................51 13 Decommissioning ............................52 13.1 Disassembly............................52 13.2 Disposal ............................. 52 ─── ASI8100 Version: 1.0.0...
- Page 5 Table of contents 14 Guidelines and Standards .......................... 54 14.1 Standards............................54 14.2 Guidelines ............................54 14.3 Notified bodies ........................... 54 14.4 EU conformity............................. 54 14.5 CCC conformity..........................54 Index ................................55 Version: 1.0.0 ASI8100 ───...
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Page 6: Documentation Notes
Documentation notes 1 Documentation notes 1.1 Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the documentation at any time and without notice. No claims for the modification of products that have already been supplied may be made on the basis of the data, dia- grams, and descriptions in this documentation. -
Page 7: Copyright
Product features The valid product features are always those specified in the current documentation. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not au- thoritative. 1.3 Scope of the documentation... -
Page 8: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── ASI8100 Version: 1.0.0... -
Page 9: Safety And Instruction
The products sold by Beckhoff are only part of the overall security concept. The cus- tomer is responsible for preventing unauthorized access by third parties to its equipment, systems, machines and networks. -
Page 10: Explanation Of Symbols
This symbol indicates a tool that is required for the following steps. Required accessories [+] This symbol shows the accessories required for the following steps. The accessories are not included in the scope of delivery and can be ordered from Beckhoff. ─── ASI8100 Version: 1.0.0... - Page 11 The assembly material is not included in the scope of delivery and must be purchased separately. QR codes This symbol shows a QR code that you can scan to watch videos or animations. Internet access is required in order to use it. Version: 1.0.0 ASI8100 ───...
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Page 12: Beckhoff Services
+49 5246 963-157 support@beckhoff.com www.beckhoff.com/en-en/support/our-support-services/ 1.7.2 Training offerings Training in Germany takes place at the Beckhoff branches or, after consultation, at the customer's premises. Beckhoff offers both face- to-face and online training courses. +49 5246 963-5000 training@beckhoff.com www.beckhoff.com/en-en/support/training-offerings/ 1.7.3 Service offerings... -
Page 13: Downloadfinder
Documentation notes 1.7.5 Downloadfinder In the Download finder you will find configuration files, technical doc- umentation and application reports to download. www.beckhoff.com/documentations Version: 1.0.0 ASI8100 ───... -
Page 14: For Your Safety
2.1 Safety pictograms You will find safety symbols on Beckhoff products and packaging. The symbols may be glued, printed, or lasered on and may vary de- pending on the product. They serve to protect people and to prevent damage to the products. -
Page 15: General Safety Instructions
Do not touch hot surfaces Check the cooling of the surfaces with a thermometer. Do not touch the components during and immediately after operation. Allow the components to cool sufficiently after switching off. Version: 1.0.0 ASI8100 ───... -
Page 16: After Operation
Observe and comply with the chapter: De- commissioning. No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Avoid direct skin contact. ─── ASI8100 Version: 1.0.0... -
Page 17: Product Overview
3 Product overview Item number Explanation X5: Power connection (M12, 5-pin, L-coded) Housing Shaft with flattening (D-shape) X2/OUT: EtherCAT connection (M8, 4-pin) X1/IN: EtherCAT connection (M8, 4-pin) X4: Sensor connection (M8, 3-pin) X3: Sensor connection (M8, 3-pin) Version: 1.0.0 ASI8100 ───... -
Page 18: Name Plate
Item number Explanation Motor type Holding torque max. current consumption for power supply 24/48 V DC max. current consumption for control voltage 24 V DC Protection rating Insulation class Country of manufacture WEEE compliance Data-Matrix Code; BIC = Beckhoff Identification Code CE conformity ─── ASI8100 Version: 1.0.0... -
Page 19: Type Key
Drive-integrated safety technology • 0 = Without TwinSAFE Shaft version • 0 = Smooth shaft with one flattening (D-shape) Winding type • 1 = 1 A System bus/drive profile • 1 = EtherCAT/MDP profile • 2 = EtherCAT/DS402 profile (in preparation) Holding brake • 0 = Without holding brake Version: 1.0.0 ASI8100 ───... -
Page 20: Product Characteristics
Electronic identification plate The electronic identification plate contains all specific data of the drive and can be read directly from the Beckhoff drive system for au- tomatic parameterization. Daisy Chain The ASI8100 is an independent EtherCAT slave and can be con- nected directly to other EtherCAT slaves via Daisy Chain. -
Page 21: Ordering Options
For this purpose, the ASI8100 is equipped with a magnetic encoder that enables controlled operation (FOC). If the ASI8100 is used in areas with magnetic fields (e.g. caused by per- manent magnets or solenoids), only controlled operation is possible. -
Page 22: Technical Data
1 kHz. Saturation of the motor must be taken into account. Winding resistance Specification of the resistance of a motor phase, measured at 25 °C. R [Ω] The winding resistance indicates the electrical resistance of the mo- tor’s coil winding ─── ASI8100 Version: 1.0.0... -
Page 23: Data For Operation And Environment
Technical data 4.2 Data for operation and environment Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. -
Page 24: Size Asi8111
Axial load [N] Radial load 0 mm from shaft end [N] Rotor moment of inertia J [kgcm²] 0.031 Weight [kg] Maximum winding temperature [°C] Flange size N1, NEMA 17/42 mm 4.3.1 Dimensional drawing ASI8111 All figures in millimeters ─── ASI8100 Version: 1.0.0... -
Page 25: Size Asi8114
Axial load [N] Radial load 0 mm from shaft end [N] Rotor moment of inertia J [kgcm²] 0.094 Weight [kg] Maximum winding temperature [°C] Flange size N1, NEMA 17/42 mm 4.4.1 Dimensional drawing ASI8114 All figures in millimeters Version: 1.0.0 ASI8100 ───... -
Page 26: Dimensional Drawing Of The Connection Level Size Asi811X
Technical data 4.5 Dimensional drawing of the connection level size ASI811x All figures in millimeters ─── ASI8100 Version: 1.0.0... -
Page 27: Scope Of Supply
Check the shipment for the following contents: • Compact integrated stepper motor drives from the ASI8100 se- ries with yellow protective cap • Short information 5.1 Packaging... -
Page 28: Transport And Storage
• Use of the vendor's original packaging The table shows the maximum stacking height at which you may store and transport the motors on a pallet in the original packaging: Motor type Stacking height [pieces] ASI8100 ─── ASI8100 Version: 1.0.0... -
Page 29: Transport
• Use suitable means of transport • Secure components of the stepper motor drives against high mechanical loads 6.2.1 ASI8100 Transport of the compact integrated stepper motor drives of the ASI8100 series without tools. Version: 1.0.0 ASI8100 ───... -
Page 30: Long-Term Storage
The stepper motor drives can be stored for shorter or longer peri- ods. ► Store the product in its original packaging. ► Observe the conditions specified in chapter "Transport and stor- age", [Page 28]. ► Ensure the storage space is vibration-free. ─── ASI8100 Version: 1.0.0... -
Page 31: Technical Description
24 V DC for drive-related functions such as limit switches or external sensors. They can be connected directly to the drive and do not require any additional hardware. The ASI8100 is a complete EtherCAT slave and is bolted directly to the machine with- out a control cabinet and without an upstream I/O level. -
Page 32: Power Connection X5
Black Gray Illustration: Pinout X5 The connection cables are not included in the scope of delivery. The wire colors are valid for power cables from Beckhoff. See "power ca- bles", [Page 43] for suitable connection cables. Display Status LED Slot X5 has a green LED labeled “Us”. It signals the status of the control voltage U . -
Page 33: I/O Connection X3
Technical description 7.2.2 I/O connection X3 The integrated ASI8100 stepper motor drive has a connector (M8 socket, 3-pin, A-coded) for integrated I/Os at slot X3. It is suitable for connecting end positions or external sensors and is designed as a fast digital input. -
Page 34: I/O Connection X4
Technical description 7.2.3 I/O connection X4 The integrated ASI8100 stepper motor drive has a connector (M8 socket, 3-pin, A-coded) for integrated I/Os at slot X4. It is suitable for connecting end positions or external sensors and is designed as a fast digital input. -
Page 35: Ethercat Connection X1, X2
Technical description 7.2.4 EtherCAT connection X1, X2 The integrated stepper motor drive ASI8100 is an EtherCAT slave and has two connections (M8 socket, 4-pin, A-coded, shielded) at slot X1, X2 for the incoming and outgoing EtherCAT signals IN OUT IN OUT ... - Page 36 EtherCAT device L/A0 LINK: connection to the connected EtherCAT de- vice L/A1 flashes ACT: communication with the connected Ether- X1/IN X2/OUT CAT device Illustration: ”L/A1” indicates the communica- tion state of X2/OUT. ─── ASI8100 Version: 1.0.0...
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Page 37: Mounting Position
Both profiles contain the same parameters. They only differ in terms of the specified designations and the parameter index. In both pro- files, the drive state machine of the ASI8100 is based on the CiA402 State Machine, which means the functional behavior is identical. -
Page 38: Shaft End A
This is achieved using a coupling in accor- dance with DIN 6885/ISO 2491. Radial forces Motors driven via pinion/toothed belt Permissible values depend on the speed Axial forces Pinion or pulley mounted on the shaft For example, when operating right-angle gear units ─── ASI8100 Version: 1.0.0... -
Page 39: Mechanical Installation
The thermal connection of the flange determines the power loss. • Ensure adequate grounding via the protective conductor or the flange 8.2.1 Bearing load during installation Avoid mechanically overdetermined support of the shaft through rigid coupling and additional external support. Version: 1.0.0 ASI8100 ───... -
Page 40: Mounting Motor To Gear Unit
► Insert the reducing sleeve [1] centered and straight into the gear unit [2] ► The opening of the reducing sleeve [3] should be in line with the opening of the clamping hub [4] Bring ASI8100 and gear unit to- gether ─── ASI8100... - Page 41 ► Tighten the fastening screws [1] to a torque of 0.6 Nm Screw on clamping hub ► Rotate assembly by 90 degrees ► Insert the hex key through the opening [1] of the gear unit [2] and screw the clamping hub inside Version: 1.0.0 ASI8100 ───...
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Page 42: Electrical Installation
Electrical installation 9 Electrical installation 9.1 Power supply The integrated stepper motor drive ASI8100 requires two supply voltages for operation: • Control voltage U = 24 V DC • Peripheral voltage U = 48 V DC (load voltage) The voltages must be fed in at slot X5. -
Page 43: Cables
• Wiring in accordance with applicable regulations and standards • Pre-assembled and shielded Beckhoff cables Connection cables for ASI8100 You need three different types of cable to connect the ASI8100: 1. Power cable for power supply 2. Sensor cable for I/O connection 3. -
Page 44: Sensor Cable
EtherCAT cable, PUR, AWG26, drag-chain suitable, M8, plug, straight, male, 4-pin, A-coded – RJ45, plug, straight, male, 8-pin ZK1090‑3191-3xxx EtherCAT cable, PVC, AWG26, fixed installation, M8, plug, straight, male, 4-pin, A-coded – RJ45, plug, straight, male, 8-pin ─── ASI8100 Version: 1.0.0... - Page 45 Electrical installation Ordering information Description ZK1090‑3191-6xxx EtherCAT cable, PUR, 1 x 4 x AWG22, capable of torsion, M8, plug, straight, male, 4-pin, A-coded – RJ45, plug, straight, male, 8-pin Version: 1.0.0 ASI8100 ───...
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Page 46: Establishing The Connection
► Push the plug [1] straight onto the socket [2] ► Make sure that the marking point [3] points upwards ► Screw thread [1] into the socket ─── ASI8100 Version: 1.0.0... -
Page 47: I/O And Ethercat
► Push the plug [1] straight onto the socket [2] If present: ► Make sure that the marking point [3] points upwards ► Screw thread [1] into the socket Version: 1.0.0 ASI8100 ───... -
Page 48: Commissioning
• Check protective measures against moving and live parts Configuration Beckhoff recommends the configuration of integrated stepper motor drives of the ASI81xx series in Beckhoff TwinCAT 3 Drive Man- ager 2: • Build Project and Choose Target System • Implement devices by scanning or manually •... -
Page 49: Prerequisites During Operation
• Ensure that there is no magnetic field in the area where the step- per motor drive is used. 10.4 After operation WARNING Place the machine or plant in a safe state Make sure that the rotor comes to a complete stop. Rotating components can lead to serious injuries. Version: 1.0.0 ASI8100 ───... -
Page 50: Maintenance And Cleaning
• Do not continue to operate stepper motor drive; replace bearings Cables Regular intervals Perform visual inspection and check for damage If required: • Replace cables 5 million bending cycles Replace cables Sockets 500 cycles In case of damage: • Contact Beckhoff Service ─── ASI8100 Version: 1.0.0... -
Page 51: Accessories
A gear unit serves to transmit a moment of force or a torque and is used on the stepper motor drive as an output element. Information on flange sizes for combinations of servo drive and gear unit can be found in the chapter: Type key. Version: 1.0.0 ASI8100 ───... -
Page 52: Decommissioning
• Allow the oil to cool down before starting work • Absorb leaking oil with suitable binding agents • If oil is leaking, mark the danger zone Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove components. Contact Beckhoff Service for further information. 13.2 Disposal... - Page 53 Products marked with a crossed-out waste bin must not be disposed of with general waste. Electronic components and device are con- sidered as waste electrical and electronic equipment for disposal. Observe the national regulations for the disposal of old electrical and electronic equipment. Version: 1.0.0 ASI8100 ───...
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Page 54: Guidelines And Standards
EAC logo can be found on the nameplate. 14.4 EU conformity Provision Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declarations for all products on request. Send your request to: info@beckhoff.com... - Page 55 Keep the environment clean 15 Moving or rotating components 16 Overheating 16 Protective equipment 15 Safety pictograms 15 Shut down and secure the machine or plant 15 Solvents and lubricants 16 Tightening torques 15 Safety pictograms 14 Version: 1.0.0 ASI8100 ───...
- Page 57 More Information: www.beckhoff.com/asi8100 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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