ATTACK PELLET 30 AUTOMATIC PLUS Instructions For Use Manual

ATTACK PELLET 30 AUTOMATIC PLUS Instructions For Use Manual

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EN
EN
ATTACK PELLET 30
ATTACK PELLET 30
AUTOMATIC PLUS
AUTOMATIC PLUS
Instructions for use
Instructions for use
www.boilers-attack.com
EN 04/2021

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Summary of Contents for ATTACK PELLET 30 AUTOMATIC PLUS

  • Page 1 EN 04/2021 ATTACK PELLET 30 ATTACK PELLET 30 AUTOMATIC PLUS AUTOMATIC PLUS Instructions for use Instructions for use www.boilers-attack.com...
  • Page 3: Table Of Contents

    Boiler regulation .............................. 5 Technical parameters ............................. 5 Dimensions of boiler ATTACK PELLET 30 AUTOMATIC Plus .............. 6 Main parts of boiler ATTACK PELLET 30 AUTOMATIC Plus ..............6 Assembly and installation of boiler ......................7 Boiler connection scheme ...........................10 Burner connection scheme .
  • Page 4: Important Information

    - pellets adequate to the approved fuel specification. • there is no mixing device Regumat ATTACK-OVENTROP installed in the system to en-sure temperature of the boiler return water over 65°C. WARNING SIGN This warning sign appears in the operating instructions whenever it is necessary to point out that personal injury and damage to property can occur if these instructions are not followed exactly.
  • Page 5: Introduction

    INTRODUCTION Dear customer, hank you for your confidence, expressed by purchase of our product – the ATTACK PELLET 30 AUTO-MATIC Plus boiler for pellet combustion.We wish it serves you well and for a long time. Proper attend-ance of the boiler is one of the conditions for reliable and correct operation.
  • Page 6: Purpose Of Usage

    Wood pellets are prescribed fuel for this boiler. BOILER DESCRIPTION The ATTACK PELLET 30 AUTOMATIC Plus boiler burns pellets with diameter of 6 – 8 mm and max. length of 35 mm. Construction of boiler is consists from combustion chamber with partition, heat exchanger and flue connection.
  • Page 7: Boiler Regulation

    BOILER REGULATION The ATTACK PELLET 30 AUTOMATIC Plus boiler for pellet combustion is regulated by touch screen on the upper covering. Operation, parameters and settings of burner are described in the appendix of this manual. TECHNICAL PARAMETERS Boiler type PELLET 30 AUTOMATIC Plus...
  • Page 8: Dimensions Of Boiler Attack Pellet 30 Automatic Plus

    The ATTACK, s.r.o. manufacturer reserves right for change of technical parameters and boiler dimensions without previ-ous announcement. DIMENSIONS OF BOILER ATTACK PELLET 30 AUTOMATIC PLUS MAIN PARTS OF BOILER ATTACK PELLET 30 AUTOMATIC PLUS 1 – boiler body 7 – flue collector with flue exhaust 2 –...
  • Page 9: Assembly And Installation Of Boiler

    ASSEMBLY AND INSTALLATION OF BOILER Installation of boiler Only the person with valid approval for installation and assembly of the heat technology devices can install the boiler. For installation it is necessary to elaborate a project in conformity with the valid prescriptions. Technician must check, if information on data plate comply with project and accompanying documentation, before doing the installation.
  • Page 10 1 m. This space is necessary for ordinary operation, maintenance and eventual boiler servicing.. ATTENTION: It is inadmissible to place the ATTACK PELLET 30 AUTOMATIC Plus boiler in dwelling premises (including corridors)! Air inlet For correct boiler operation, it is necessary to ensure sufficient air supply for combustion.
  • Page 11 Installation and service of the ATTACK PELLET 30 AUTOMATIC Plus boiler can be performed by trained service technician only. Before boiler installation into the older heating system, it is nec-essary to flush the whole system to clean it. Heating system must be filled with water fulfilling requirements of the STN 07 7401:1991 and its callosity cannot exceed 1 mmol/l and concentra-tion Ca2+ 0,3 mmol/l.
  • Page 12: Boiler Connection Scheme

    BOILER CONNECTION SCHEME...
  • Page 13: Burner Connection Scheme

    BURNER CONNECTION SCHEME 1 – Photocell 5 – Fan 2 – Door end-switch 6 – Ignition coil 3 – Flue gas backflow preventer 7 – Control electronics 4 – Grate cleaning motor...
  • Page 14: Boiler Protection Against Corrosion

    BOILER PROTECTION AGAINST CORROSION Suitable solution of this problem is usage of the mixing device Regumat Attack-Oventrop). This solution enables creation of separate boiler and heating circuit and prevention against boiler undercooling under 65°C. Thereby it comes to decrease of water steams condensation and acid and tar creation in boiler exchanger and combustion chamber.
  • Page 15: Operation Prescriptions

    OPERATION PRESCRIPTIONS Boiler preparation for operation Before starting the boiler, make sure, that the system is filled with water, deareated and there is no pressure decrease of the heating water. Check tightness and construction of flue exhaust. To ensure quality function, the boiler must be attended in conformity with instructions given in this manual.
  • Page 16 Container has to be closed during the boiler operation. Ash removing The ATTACK PELLET 30 AUTOMATIC Plus boiler is equipped with device for automatic ash re-moving into the detachable box. It is necessary to check the box 2x per season and to empty it, if necessary.
  • Page 17 Do the reverse procedure to fit the container back. When cleaning bottom of the combustion chamber, stop the boiler for a short time. Empty the iron ashtray, eventually – sweep the boiler bottom. Ash tray is placed in the bottom part of boil-er, behind the ash tray door.
  • Page 18: Maintenance Of Heating System With Boiler

    MAINTENANCE OF HEATING SYSTEM WITH BOILER At least 1x in 14 days it is necessary to check, eventually to refill water in the heating system.If the boiler is out of order during the winter, there is danger of water freezing in the system. Thereby it is reasonable to drain the water out. In other cases, drain the water out only, when it is absolutelly necessary and for as short period as possible.
  • Page 19: Technical Description Of Burner

    TECHNICAL DESCRIPTION OF BURNER Burner operation is based on principle of pellets falling from pellet feeder through inlet hose and inlet pipe on the grate to be burned. Burner is equipped with electric ignition device, that automatically lights pellets fallen on the grate. Ignition begins, when thermostat gives instruction to burner.
  • Page 20: Description Of Burner Function

    DESCRIPTION OF BURNER FUNCTION Normal start-up • When thermostat gives instruction to burner, ventilator is started and photocell controls flame. If there is no flame, then comes the instruction for test blow-through of burner. After-wards, pellets start falling into burner within the period stated by control system and ignition is activated.
  • Page 21: How To Install Pellet Feeder And Container

    HOW TO INSTALL PELLET FEEDER AND CONTAINER Install pellet container and pellet feeder. There should be min. height difference of 400 mm be-tween opening of feeder and burner inlet pipe. In horizontal direction, opening of feeder and inlet pipe should be in min. distance of 150 mm (i.e. not vertically aligned). Fill container with pellets and connect feeder into power socket (230 V~).
  • Page 22: Burner Start

    Hose should not be straight, but not too bent – otherwise, pellets would accumulate and stuck in it. Connect feeder into socket on the rear boiler side. BURNER START Burner is automatically turned into standby mode by switching the main boiler switch. The burner is switched on via the touch screen.
  • Page 23: Troubleshooting

    ACCESSORIES The ATTACK PELLET 30 AUTOMATIC Plus boiler is delivered functionally tested. As standard, the boiler is equipped with a flange for the ATTACK burner. The boiler is packed and placed on wooden pallet. Pellet feeder is packed separately. Delivery includes the following accessories: Instructions for use Recommended fuel feeder is the standard ATTACK feeder of 1,5 m length., (on request up...
  • Page 24: Instructions Of Regulator's Usage

    INSTRUCTIONS OF REGULATOR’S USAGE The display is touch display. The hand in the pictures is for information only to see what to press. After turning on the main power switch, the following screen will appear on the display. After pressing the MENU icon, the following screen will appear. The selection of the icon (function) can be selected on the right or on the left.
  • Page 25 After pressing the large “i” icon in the center of the screen, the following screen will appear. This screen shows the current status of the boiler. After pressing the small "i" icon in the bottom line, the following screen will appear. This describes what will be done by pressing the large icon in the middle of the screen.
  • Page 26 Find the power icon and touch it. Then this icon will appear in the center of the screen. When you press this icon, the following screen will appear. After confirmation, the boiler starts to work.
  • Page 27 On the screen that appears after turning on the power switch, push the line in the middle. The following screen will appear. After confirmation, the boiler starts. All the functions listed below need to be found in the MENU display, and perform actions according to the instructions.
  • Page 28 INSTRUCTIONS OF USE OF CONTROL PANEL Discription of main display H \  1. Operating modes of the regulator: IGNITION, STABILIZATION, FLAME CHECKING, MUTE, EXTINGUISHING, STOPPING, CHIMNEY; 2. Set boiler temperature – holding this will cause the change of the temperature; 3.
  • Page 29 - increasing of the boiler temperature during the heating of the domestic hot water (DHW) tank; - increasing the set boiler temperature by the mixing circuit; - active return protection; - increasing of the preset temperature during the heating of the accumulation tank; - backup boiler operation.
  • Page 30: Main Menu - Description

    MAIN MENU – DESCRIPTION 1 Information 1.1 Information 1.1.1 Boiler temperature 1.1.2 Weather temerature 1.1.3 Emission temperature 1.1.4 DHW temperature 1.1.5 Flame 1.1.6 Movable grate load 1.2 Information 1.2.1 Upper buffer temperature 1.2.2 Lower buffer temperature 1.2.3 Return temperature 1.2.4 Boiler thermostat 1.3 Information 1.3.1 Boiler pump 1.3.2 Fan...
  • Page 31 2 Boiler settings 2.1 Preset boiler temperature 2.2 Weather control the boiler Boiler temperature calculation according to the heating curve and outdoor temperature sensor data during active equithermal operation. 2.3 Boiler heating curve The heating curve takes into account the thermal parameters of the building. Recommended boiler settings are: 1.8 - 4.
  • Page 32 2.9 Night time decrease boiler 2.9.1 ON/OFF 2.9.2 Reduction value 2.9.3 Timer Enables to program a schedule for each day of the week. Time intervals are set to every 30 minutes. 3 DHW settings (Domestic Hot Water) 3.1 DHW preset temperature DHW tank water temperature.
  • Page 33 Reduction of the set temperature in the mixer circuit after opening the thermostat contacts (the set room temperature is reached). 5.3 Mixer 1 weather control 5.4 Heating curve mixer 1 The heating curve reflects the temperature conditions of the building. Recommended settings for the mixer circuit are: 0.2 - 0.6 5.5 Curve translation Allows correction - increase / decrease of temperature in a regulated heating circuit with...
  • Page 34 8.12 DHW pump 8.13 H Output 8.14 Movable grate open 8.15 Movable grate colose 9 Chimney sweep mode 9.1 Chimney sweep mode 9.2 Boiler output setting 9.3 Work time 10 Alarms The menu contains information about faults that occurred during boiler operation. 100 faults are recorded and then overwritten.
  • Page 35 unsuccessful ignition attempt. 12.2.9 Blow-in output after fire-up 12.3 Cleaning 12.3.1 Blow-in fan output during cleaning 12.3.2 Exchanger cleaning - work 12.3.3 Blow-in time during cleaning 12.3.4 Burner cleaning 12.3.5 Poker cycles 12.4 Burning off 12.4.1 Blow-in output during burning off 12.4.2 Maximum burning off time 12.4.3 Minimum burning off time 12.5 Supervision...
  • Page 36 13 Central heating and DHW setting 13.1 The hydraulics operate in the off mode 13.2 CH pump activation temperature - Switch-on temperature of the DHW pump 13.3 Minimum DHW temperature 13.4 Maximum DHW temperature 13.5 Boiler increase by DHW, Mixer - Boiler temperature increase 13.6 Extending DHW pump operation time 13.7 Exchanger 13.8 DHW heat source...
  • Page 37: Cooperation With Internet Module

    18 H Output 18.1 Reserve boiler 18.2 Alarms 18.3 Circulation pump 19 Output 14-15 19.1 Pump mixer 2 19.2 Circulation pump 20 Show advanced setup 20.1 NO 20.2 YES 21 Restore default setting 22 Touch Screen Calibration COOPERATION WITH INTERNET MODULE The controller can work with the ecoNET300 internet module.
  • Page 38: Hydraulic Connection

    HYDRAULIC CONNECTION Scheme of connection with accumulation tank ,1 – boiler, 2 – regulator, 3 – boiler temperature sensor, 4 - controller panel, 5 - flue gas temperature sensor (temperature preview only), 6 - boiler pump, 7 - storage tank, 8 - hot water pump, 9 - DHW tank, 10 - DHW sensor, 11 - mixing valve drive, 12 - mixing circuit temperature sensor, 13 - mixing circuit pump, 14 - room thermostat, 15 - thermostatic three-way valve for reverse protection, 16 - upper accumulation sensor, 17 - lower accumulation sensor, 18 - external temperature sensor...
  • Page 39 Scheme with thermostatic three-way valve, 1 – boiler, 2 – regulator, 3 – panel of regulator, 4 – boiler temperature sensor, 6 – pump of central heating’s circuit, 7 – thermostatic three-way valve, 8 – throttle valve, 9 – room thermostat, 10 – sensor of external temperature, 11 – DHW. tank, 12 – pump of DHW circuit, 13 –...
  • Page 40 Scheme with thermostatic three-way valve, two three-way mixing valves and two additional mixer circuits after connecting an additional module 1 – boiler, 2 – regulator, 3 – control panel of regulator, 4 - boiler temperature sensor, 6 - central heating circuit pump, 7 - thermostatic three-way valve (for return water control), 8 - circulation pump, 9 - outside temperature sensor, 10 - hydraulic annulus (no need to balance pump flows), 11 - DHW temperature sensor, 12 - DHW circuit pump, 13 - mixer servomotor 1, 14 - mixer circuit pump 1, 15 - safety thermostat providing underfloor...
  • Page 41: Technical Parameters

    TECHNICAL PARAMETERS Connection voltage 230 V~, 50 Hz Current taken by the regulator 0,04 A Maximum rated current of each 6 (6) A operating module Degree protection of the regulator IP20, IP00 0...50 °C Ambient temperature 0...65 °C Storage temperature 5…85 % without condensation of Relative humidity water vapor...
  • Page 42: Installation Of Operating Modules

    INSTALLATION OF OPERATING MODULES The module cover is not dust and water resistant. To protect against these factors, it is necessary to install a suitable cover. The enclosure shall ensure a degree of protection corresponding to the environmental conditions in which the regulator will be used. In addition, it must allow the user access to parts under dangerous voltage - e.g.
  • Page 43 Degree of protection IP The cover of the operating module of the controller ensures different degrees of IP protection, depending on the method of installation. After installation performed according to this figure on the front of the operating module cover, the device has a degree of protection IP20 (indicated on the rating plate).
  • Page 44 For safety reasons, the controller must be connected to the 230V ~ mains with the correct connection of the phase (L) and neutral (N) wires. Make sure that the L and N wires are not swapped in the electrical installation of the building, e.g. in an electrical socket or in a distribution box! All equipment must be connected only by qualified personnel in accordance with the applicable regulations.
  • Page 45 External sensor connection The controller cooperates with the outdoor temperature sensor type CT6-P. Install the sensor on the coldest wall of the building - usually the north wall in a covered place. The sensor must not be exposed to direct sunlight or rain. Install the sensor at a height of at least 2 m above the ground, away from windows, chimneys and other heat sources that could interfere with temperature measurement (at least 1.5 m).
  • Page 46: Connection Of Room Thermostat Of Mixers

    CT6-P Temp. Min. Men. Max. °C Ω Ω Ω 901,6 901,9 902,2 921,3 921,9 921,6 960,6 961,2 960,9 999,7 1000,3 1000,0 1096,9 1097,3 1097,7 1193,4 1194,0 1194,6 1384,2 1385,0 1385,8 1478,5 1479,4 1480,3 1572,0 1574,2 1573,1 CONNECTION OF ROOM THERMOSTAT OF MIXERS Room thermostats affect the mixer circuit 1-4.
  • Page 47 BACKUP BOILER CONECTION The controller can control the operation of the backup boiler (gas or oil). In this case, it is not necessary to switch this boiler on or off manually. The backup boiler will be switched on in case the temperature of the pellet boiler drops below the set temperature in the service menu.
  • Page 48 Example of electrical diagram of backup boiler control, 1 - regulator, 2 - backup boiler, 3 - relay RM 84-2012-35-1006 and base GZT80 RELPOL, 5 - switching valve drive (with end limit switches). Alarm signaling connection3 The controller can report an alarm after connecting an external device, such as an audible alarm, or GSM for sending SMS.
  • Page 49: Backup Boiler Connection

    CONNECTION OF MIXERS DEVICE During installation work on the mixer, make sure that the boiler does not overheat. This can happen due to insufficient heating water flow. We recommend setting the position of the valve to full opening before starting work. This ensures maximum heating water flow. The controller only works with mixing drives that are equipped with end limit switches.
  • Page 50 Caution - the cross-section of the wires for connecting the ecoSTER TOUCH panel must be at least 0.75 mm2 The maximum cable length for the panel is 30 m. The cross-section of the cables must not be less than 0.5 mm2. Three-wire connection Connect according to the wiring diagram.
  • Page 51: Service Menu And Factory Settings

    SERVICE MENU AND FACTORY SETTINGS FACTORY MENU UNIT SETTING Boiler set temperature °C Equithermal operation Boiler heating curve Parallel shift of the curve Limit max. boiler output 2.5.1 Fuel calorific value 2.5.2 kW/kg Fuel feeder power 2.5.3 kg/h Correction of administration 2.5.4 Air correction 2.5.5...
  • Page 52 Feeder cycle time 14.1.1 Maximum boiler output 14.1.2 Average boiler output 14.1.3 Minimum boiler output 14.1.4 100% fan power 14.1.5 ot/min 2400 50% fan power 14.1.6 ot/min 1800 30% fan power 14.1.7 ot/min 1100 50% H2 hysteresis 14.1.8 °C 30% hysteresis H1 14.1.9 °C Boiler hysteresis...
  • Page 53 Al 1 Damaged grate cleaning motor 14.12.1 Al 2 Maximum boiler temperature exceeded 14.12.2 Al 3 Damaged fan 14.12.3 Al 4 Damage to the boiler temperature sensor 14.12.4 Al 5 Ignition attempt failed 14.12.5 Al 6 STB open contact. 14.12.6 Al 7 Open DZT contact.
  • Page 54: Software Change

    SOFTWARE CHANGE Program change can only be performed using a microSDHC memory card. Note: The software may only be replaced by an authorized person in compliance with all electric shock precautions! To change the program, disconnect power to the control panel. Insert the memory card into the marked slot on the panel.
  • Page 55 Pump protection function The controller performs the function of protecting the DHW pump, DHW pump and mixers against blockage. It depends on their periodic activation (every 167 hours for a few seconds). This protects the pumps from immobilization due to limescale build-up. Therefore, when the boiler is not in use, the power supply to the controller should be connected.
  • Page 56 In case of any questions related to the processing of your personal data, please do not hesitate to contact us at tel. no. 421 43 400 310 or gdpr@attack.sk. Privacy Manager: ATTACK, s. r. o., with its registered office at Dielenská Kružná 5020, 038 61 Vrútky, Slovak Republic Tel .: +421 43 4003 10 E-mail: export @attack.sk...
  • Page 57 your personal data, i. e. direct offer of our products sent to you. 2) The legal basis for fulfilling the extended warranty agreement on the product in which you enter the Boiler Startup Record whereare your personal data is Art. Article 6 1. Letter. (f) Regulation (EU) 2016/679 of the European Parliament and of the Council of 27 April 2016 on the protection of natural persons with regard to the processing of personal data and on the free movement of such data, and repealing Directive 95/46/EC (General Data...
  • Page 58 ATTACK, s. r. o., Dielenská Kružná 5020, 038 61 Vrútky, Slovak Republic. In the objection, it is suf- ficient to provide the name, address and the text "I hereby raise an objection to the processing of my personal data for the purposes of direct marketing"...
  • Page 60 All provided information is temporary, subject to change without notice and for informational purposes only. Variations in product visual display are possible and may not match the offer and range of equipment for different markets. ATTACK s.r.o. reserves the right to make changes to specifications and content without prior notice. Pictures and product specifications are...

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