ATTACK STANDARD User Manual

ATTACK STANDARD User Manual

Wood gasifying boiler

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WOOD GASIFYING BOILER
ATTACK DPX
STANDARD / PROFI / LAMBDA
USER MANUAL
for correct installation,
operation and cleaning
W W W . A T T A C K . S K
Important! Read this manual properly before the boiler start-up!

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Summary of Contents for ATTACK STANDARD

  • Page 1 WOOD GASIFYING BOILER ATTACK DPX STANDARD / PROFI / LAMBDA USER MANUAL for correct installation, operation and cleaning W W W . A T T A C K . S K Important! Read this manual properly before the boiler start-up!
  • Page 3: Table Of Contents

    2. VERIFICATION OF THE CORRECT CHIMNEY PARAMETERS ................. 5 3. DEVICES FOR CHIMNEY DRAUGHT MEASURING ................... 6 4. OPERATION PRESSURE IN HYDRAULIC CIRCUIT .................... 7 5. BOILER PROTECTION AGAINST EXCESSIVE CONDENSATION – ATTACK-OVENTROP ......7 6. CORRECT ASHTRAYS POSITION ........................... 8 7. FUEL ....................................8 8.
  • Page 4: Installation And Chimney Parameters

    1. INSTALLATION AND CHIMNEY PARAMETERS By installation of chimney connection to boiler it is necessary to care about correct outlet of flue gas and eventual condensate, not to let it fall back into the boiler. For this purpose you can use the T-piece, see picture below.
  • Page 5: Verification Of The Correct Chimney Parameters

    2. VERIFICATION OF THE CORRECT CHIMNEY PARAMETERS Correct boiler function significantly depends on quality chimney with correct parameters. Minimum chimney diameter is 150 mm, however, 200 mm is recommended. Chimney has to be designed or regulated to achieve prescribed draught of 23–30 Pa at nominal boiler flue gas temperature value.
  • Page 6: Devices For Chimney Draught Measuring

    3. DEVICES FOR CHIMNEY DRAUGHT MEASURING It is possible to check correct chimney draught by some types of analysers or by exact differential pressure-gauge. On the picture there is draught reducer too, also useful for correct draught setting.
  • Page 7: Operation Pressure In Hydraulic Circuit

    For correct boiler function and its long life-time it is necessary to keep return water temperature always higher than 65 °C. Set boiler thermostat to 80-85 °C, which is ideal boiler operation temperature. Boiler guarantee is valid only in case that the ATTACK-OVENTROP device was installed into the hydraulic system.
  • Page 8: Correct Ashtrays Position

    6. CORRECT ASHTRAYS POSITION Ashtray position is important for correct boiler operation. It is not necessary to take out the ashtray while cleaning, but it is important to check its correct position sometimes. Ashtray has to be completely shifted rearwards. 7.
  • Page 9: Aftercooling Circuit Installation

    9. CORRECT ADJUSTMENT OF AIR INLETS Correct adjustment of primary and secondary air by STANDARD and PROFI boilers is marked on tin-plate and it is not necessary to manipulate with that. Correct setting of primary air (upper butterfly) is 100 %, secondary air (bottom butterfly) is set to 35 %.
  • Page 10: Ashtray Cleaning

    10. ASHTRAY CLEANING Internal space of ashtray has to be cleaned from accumulated ash at least 1× a day. Cleaning with scoop is very effective and easy. Cleaning can be done very easily and fast also by full boiler operation. ATTENTION! Hot ash from ashtray can still smoulder, therefore it is not supposed to be put into trash bin, however into appropriate tin-plate bin, not to cause the fire.
  • Page 12: How To Clean Space Around The Ashtray

    11. HOW TO CLEAN SPACE AROUND THE ASHTRAY Space around the ashtray has to be cleaned regularly, at least 1× a week. Use suitable tool, fire hook delivered with boiler is ideal for this purpose. It is not necessary to take out the refractory pieces from the boiler´s ashtray.
  • Page 13: Exchanger Pipes Cleaning By Lever Of Turbulators

    12. EXCHANGER PIPES CLEANING BY LEVER OF TURBULATORS It is necessary to move lever of turbulators cleaning regularly, preferably by every boiler loading, at least 3 times a day. It is necessary to move it by full lever uplift, 5–6 times upwards and downwards.
  • Page 14: How To Clean Space Under Exchanger

    13. HOW TO CLEAN SPACE UNDER EXCHANGER It is necessary to clean space under exchanger pipes in regular intervals. This interval depends on boiler operation time, but it has to be done at least 1× a week. Remove cover of the opening for cleaning carefully, not to damage the sealing.
  • Page 15: Position Of Lever Of Turbulators By Cleaning

    14. POSITION OF LEVER OF TURBULATORS BY CLEANING To clean space under exchanger of the DPX 15, 25, 35 boilers, it is necessary to lift lever of turbulators fully up, turbulators go into the pipes and thereby there is free space for cleaning. By the DPX 45 boiler it is ideal to lift the lever into middle position.
  • Page 16: Tools For Cleaning Of Space Under Exchanger

    15. TOOLS FOR CLEANING OF SPACE UNDER EXCHANGER To clean space under exchanger it is possible to use fire hook delivered with the boiler.
  • Page 17: Control Of Tubular Exchanger´s Functionality

    16. CONTROL OF TUBULAR EXCHANGER´S FUNCTIONALITY Check regularly correct functionality of tubular exchanger – at least 1× a month. Firstly, remove rear upper cover. 17. ACCESS TO TUBULAR EXCHANGER Release wing matrices.
  • Page 18: Exchanger´s Cover Removal

    18. EXCHANGER´S COVER REMOVAL Check correct functionality fo turbulators, while the boiler is out of order. Remove the cover to get to the tubular exchanger. ATTENTION! Cover must be sufficiently tighten and air-proof. Otherwise it may cause incorrect boiler function 19.
  • Page 19: Turbulator Threads Cleaning

    20. TURBULATOR THREADS CLEANING If the boiler was from any reason operated in incorrect way, it is possible, that the turbulators were clogged and thereby the flue gas transition was decreased. In this case necessary demount turbulators and to clean the space between particular threads,...
  • Page 20: Cleaning Of The Ventilator´s Operation Area

    21. CLEANING OF THE VENTILATOR´S OPERATION AREA Operation space of the ventilator´s radial impeller has to be cleaned at least 1× a year. To do so, release matrices of the ventilator´s flange and demount ventilator. Clean the operation area from soot and mud. By demounting, take care to tighten matriaces of the ventilator´s flange sufficiently.
  • Page 21: Cleaning Of Radial Impeller's Vanes

    22. CLEANING OF RADIAL IMPELLER’S VANES Vanes of ventilator have to be cleaned from dirt at least 1× a year by suitable tool (wire brush). ATTENTION! Too dirty vanes of ventilator decrease its efficiency and thereby cause limited boiler function.
  • Page 22: Summary Overview Of Regular Cleaning Of Particular Boiler Parts

    23 SUMMARY OVERVIEW OF REGULAR CLEANING OF PARTICULAR BOILER PARTS Cleaning* Point Daily Weekly Annually Ash removing 1× Space around ash tray 1× Space under exchanger 1× Lever of turbulators 5–6× Flap 1× Space of ventilator 1× Radial impeller of ventilator 1×...
  • Page 24 • ATTACK, s.r.o. producer reserves the right to change technical parameters and dimensions of boilers without previous warning. •  Der Hersteller ATTACK, s.r.o. behält sich das Recht der technischen Veräderungen an Produkten ohne eine vorige Warnung. • Изготовитель ATTACK, s.r.o. оставляет за собой...

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ProfiLambdaDpx standardDpx vprofiDpx lambda

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