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Summary of Contents for ATTACK EKO
- Page 1 ATTACK® CAST IRON FLOOR STANDING GAS BOILER EKO, PLQ, KLQ, KLV, E, EZ, P INSTRUCTION FOR USE W W W . A T T A C K . S K...
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Page 2: Putting The Boiler Into Operation
Putting the boiler into operation: ATTACK EKO, PLQ, KLQ, KLV, E, EZ, P Capacity of 9, 12, 15, 20, 25, 30, 35, 40, 45, 49,9 kW 1. Plug the connector of the power supply flex into the 230 V/50 Hz socket. Test the socket with another appliance. The main switch of the boiler must be in the „off“ position. 2. Let the gas flow into the boiler by turning a manual valve. When starting operation after a longer period of inactivity, it is necessary to deaerate the gas piping. Force the air out by gas... -
Page 3: Table Of Contents
Putting the boiler into operation ............................... 2 Introduction ........................................ 4 General description ....................................4 Purpose of use ......................................4 Modifications of the cast iron gas boilers ............................5 Conditions of installation ..................................5 Conditions of operation ..................................6 Safety conditions ...................................... 7 Examples of classification of the building materials by the inflammable level ..............7 Conditions to keep the ecological parameters ..........................7 Technical description EKO, PLQ, KLV, KLQ, E, EZ, P types ......................7 Electrical front panel of the EKO, PLQ, KLV, KLQ, E boilers ......................8 Electrical front panel of the EZ boilers ............................. 8 External dimensions of the EKO, KLV, PLQ, KLQ, P boilers ......................9 Main parts of EKO, KLV, PLQ, KLQ, P boilers ............................ 9 External dimensions of E, EZ boilers .............................. 10 Main parts of E, EZ boilers .................................. 10 Connecting the boiler to the electricity mains (not for ATTACK P boilers) ............... 11 Electrical equipment of boilers ................................. 11 Start – putting the boiler into operation ............................11 Stop – putting the boiler out of operation .......................... 12 Operation control . -
Page 4: Introduction
Introduction Dear customer, Thank you for your confidence and purchase of our product, the ATTACK floor standing cast iron gas boiler with fluent electronic output regulation. We wish it serves you reliably for a long time. Please, read this instruction for use carefully to ensure reliable and correct function of the boiler. The manual is written with reference to the faultless operation of the boiler connected into the central heating system. The conditions of correct operation of the boiler: choice of a suitable boiler type and output correct commission reasonable operation regular technical maintenance reliable service GEnErAL DEsCrIPTIOn The latest types of the ATTACK cast iron gas boilers are marked as EKO, PLQ, KLQ, KLV, E, EZ, P. These products achieve high level of the technical-economic parameters, comparable with the top foreign products. Thanks to progressive design, with high efficiency and long life they attain very low level of pollutants in the flue gas and therefore they considerably save the environment. In all the modifications is used an automatic gas valve, enabling reliable, safe and economical operation with minimum need for manipulation. The boilers are assembled from the control and regulation elements from the top European manufacturers and cast iron bodies (consisting from 2, 3, 4, 5, 6, 7 elements). The ATTACK gas boilers are equipped with the high quality stainless steel burners. All the ATTACK floor standing boilers are certified under the CE1015. PurPOsE Of usE The type line of EKO, KLV boilers is produced with the stable capacity of 9, 12, 15, 20, 25, 30, 35, 40, 45, 49,9 kW. The P type line is produced in the stable capacity of 9, 18, 25, 35, 45, 50 kW. The PLQ, KLQ type ranges are produced in modulated capacity of 6–9, 12–15, 15–20, 18–25, 24–30, 28–35, 38–45, 42–49,9 kW. The E and EZ boilers are produced with the automatically modulated output of 6–9, 10–18, 16–25, 25–35, 33–49,9 kW. They are used for heating or central heating of family houses, flats, shops and similar premises where the natural gas as fuel is used. The boiler is intended to operate with the heating water of the maximum hydrostatic pressure of 0,4 MPa (4 bar) in line with the STN 07 7401 norm (it must not be acidic, i.e. the pH value must be higher than 7 and the carbonic hard-... -
Page 5: Modifications Of The Cast Iron Gas Boilers
CAST IRON FLOOR STANDING GAS BOILER MODIfICATIOns Of ThE CAsT IrOn GAs bOILErs Adequately to the project requirements, it is necessary to choose a suitable boiler type and out- put. Therefore we produce boilers in various modifications: ATTACK EKO – floor standing cast iron boiler with permanent flame controlled by a thermocouple. ATTACK PLQ – floor standing cast iron boiler with permanent flame controlled by a thermocou- ple and two-stage output regulation controlled by a switch on the front panel. ATTACK KLV – floor standing cast iron boiler with electric ignition controlled by the ionization electrode. The function of the boiler is similar to the one of boilers with permanent flame, only the burners are ignited electronically after turning the boiler (or room) thermostat on. ATTACK KLQ – floor standing cast iron boiler with electronic ignition controlled by ionization electrode with two-level output regulation controlled by a switch. The function of the boiler is similar to the one of boilers with permanent flame, only the burners are ignited electronically after turning the boiler (or room) thermostat on. -
Page 6: Conditions Of Operation
Size of the space, where the boiler is installed and the way of ventilation must be in line with the norms ČSN EN 1775 and TPG 70401. Diameter of the flue gas exhaust must be appropriate to the boiler output and it should be re- sistant against condensate from the waste gas, filled with suitable flue blocks or non-corrosive material. The exhaust pipe from the boiler to the flue ventilation pipe must be from a non-corrosive material and behind the horizontal draught breaker which is a part of the boiler, there must be vertical height of 50 cm before the change of flow direction. By connection of the exhaust pipes, the upper one is always shifted into the bottom one. The top of the chimney must be at least 0.65 m above the top part of the slant roof and 1 m above the flat roof (eventually attic under the ČSN 73 4201 norm) to prevent creation of the pressure zones by the wind around the chimney that can be stronger than the flue exhaust. We recommend to consult whether the flue waste gas exhaust is suitable for connection with a gas boiler with a local chimneyer who could also inspect the flue. The boiler operation must be ensured under the non-condensing conditions, not to damage the chimney and the boiler. A manual shut off gas valve, not included in the boiler accessories, must be installed into the gas supply pipe. There must be free access to the shut off valve. The boiler is con- nected with heating system with screw joints of 1" (forced circulation) or 6/4" (natural circulation S or P). The boiler is filled through a filling valve that is delivered with the boiler. A pressure gauge for control of surpressure in the heating system is a part of the boiler together with a thermometer. The view from the rear side of the boiler Connection flow connection of heating 1" or 6/4"... -
Page 7: Safety Conditions
MAbLE LEVEL: A category non-combustible (brick, blocks, concrete, tiles, mortar, plaster) B category very difficult to ignite (heraklit, lignos, basalt boards) C1 category difficult to ignite (beech, oak, wood-fibre, werzalit, cardboard) C2 category normally flammable (pinewood, solodur) C3 category easily flammable (wood-fibre boards, polyurethan, PVC, styrofoam) If a boiler stands on the floor made from flammable materials, it must be protected by incombus- tible insulating plate exceeding boiler dimensions for at least in 150 mm. Solid materials of the A category can be used as incombustible and insulating materials. Objects from flammable materials cannot be placed on the boiler nor in the distance shorter than 500 mm. COnDITIOns TO KEEP ThE ECOLOGICAL PArAMETErs The boiler is set up and tested by the producer to ensure the optimum process of burning in line with the ecological requirements. The boiler must be installed into the dry and dustless environ- ment, without possibility to suck strange, aggressive materials or fogs through the air supply. Ask the specialized company to take care about the the flue gas exhaust. It is necessary to make the annual tests and cleaning. TEChnICAL DEsCrIPTIOn EKO, PLQ, KLV, KLQ, E, EZ, P TyPEs: The body of boilers consists of cast-iron elements with the system of exchanger ribs, where the flue gas go into the collector and through draught breaker into the chimney. The pipes with screw joints 1“ or 6/4“ (S, P) have to be connected to the heating system on the rear side of the body. In the upper front in a copper sleeve there are emergency thermostat and sensors of boiler thermostat and thermomanometer. In the rear bottom part there is the inlet and outlet valve and in the front upper part there is a reverse valve with a sensor of the pressure gauge. The boiler body is insulated by insulating material preventing the heat leakage into surround- ings. The front wall is covered by protective metal sheet. After demounting the boiler skeleton and draught breaker, it is possible to get to the combustion chamber, to check or to clean the exchang-... -
Page 8: Electrical Front Panel Of The Eko, Plq, Klv, Klq, E Boilers
Under the valve there is a holder on the gas distributor (EKO, PLQ, P) with a piezoelectric ignitor used for starting the ignition burner. Above the valve near the upper edge of the front door there is a covered electroinstallation board with all the electroinstallation. The boiler body is protected by a protective coating. The external cover is treated by heat resistant dust paint. ELECTrICAL frOnT PAnEL Of ThE EKO, PLQ, KLV, KLQ, E bOILErs HV – main switch PR – operation mode switch (only PLQ, KLQ) KT – boiler thermostat (1–5) °C KT – PRODIGY "E" boiler thermostat ZD – thermomanometer ELECTrICAL frOnT PAnEL Of ThE EZ bOILErs HV – main switch – switch of the tank (EZ) TD – unblock button (EZ) KP – adjustable boiler potentiometer °C... -
Page 9: External Dimensions Of The Eko, Klv, Plq, Klq, P Boilers
CAST IRON FLOOR STANDING GAS BOILER ExTErnAL DIMEnsIOns Of ThE EKO, KLV, PLQ, KLQ, P bOILErs External boiler dimensions in mm °C Boiler type on kW 12–20 25–30 40–45 Width Height Depth Width Depth MAIn PArTs Of EKO, KLV, PLQ, KLQ, P bOILErs V 4600C khol 1. Electrical installation box... -
Page 10: External Dimensions Of E, Ez Boilers
ExTErnAL DIMEnsIOns Of E, EZ bOILErs External boiler dimensions in mm °C Boiler type on kW 12–20 25–30 40–45 Width Height Depth Width Depth MAIn PArTs Of E, EZ bOILErs V 4600C khol 1. Electrical installation box 9. Riser pipe of heating 18. Bottom plastic cover 2. Main switch / Water tank switch 10. Runback pipe of heating 19. Left side board 3. Failure unblock 11. Check valve 20. Right side board 4. Prodigy (E), potentiometer (EZ) 12. Burners 21. Upper plastic cover 5. Thermomanometer... -
Page 11: Connecting The Boiler To The Electricity Mains (Not For Attack P Boilers)
CAST IRON FLOOR STANDING GAS BOILER COnnECTInG ThE bOILEr TO ThE ELECTrICITy MAIns (nOT fOr ATTACK P bOILErs) Boilers are plugged into the electrical socket of 230 V/50 Hz placed near the boiler, with a supply cable ended with a plug. In line with the ČSN EN 60 335-1, the plug must be approachable after the boiler is installed. The socket must be adequately protected by zeroising or grounding and it must be connected in line with the ČSN 33 21 80. The boiler and other parts of installation must be grounded. Installation of the socket, room thermostat, circulation pump and service of electrical boiler parts can be carried out only by a person with proper electrotechnical qualification, by the law No. 718/2002. ELECTrICAL EQuIPMEnT Of bOILErs All the electroinstallation is placed on an insulating pad of the electrical board. On the front cover there is a main switch, output switch (PLQ, KLQ), switch of failure unblocking (E, EZ), control button of the boiler thermostat and thermomanometer. When the power supply fails, all the euipment supplied with the power of 230 V is out of operation which means that a valve closes gas flow to the burners. The flame of ignition burner (EKO, PLQ, P) is still burns and the boiler stays in a stand- by mode. After the power supply starts again, the function starts automatically. Electrical installa- tion is ready to connect the additional room thermostat, pump and switch contacts of three-way valve. The room thermostat or the contacts of the three-way valve are connected after removing the jumper on terminals 7, 8 and the circulation pump is connected to the terminals 3, 4, 5. By the E boiler type is the room thermostat connected to the terminals 8, 9 and circulation pump to the terminals 11, 12, 13. By the EZ boiler type is the room thermostat connected to the terminals 6, 7, three-way valve to the terminals 3, 4, 5 and circulation pump to the terminals 12, 13, 14. Connection of the room thermostat, circulation pump and three-way valve can be performed only by a person with electrical qualification by the law No. 718/2002. -
Page 12: Stop - Putting The Boiler Out Of Operation
7. Turn the main switch into the on position. The gas flows into the burner where it is ignited. 8. Close the boiler front door. Warning: ATTACK P boiler is a version of non-electrical installation. sTOP – PuTTInG ThE bOILEr OuT Of OPErATIOn for a short-time inactivity: switch the main switch off. The valve closes because of losing the voltage and the gas supply is interrupted the flame of ignition burner still burns, the boiler is in a stand-by mode (EKO, PLQ, P) in the case of need, put the boiler into operation by switching the main switch on ensure the heating system against frost damage for a long-time inactivity: remove the boiler door turn the main switch off - the gas supply to the burners gets closed turn the control button of the valve in the direction of arrow and release, thus close the gas supply to the ignition burner and other burners (EKO, PLQ, P) unplug the supply cable from electricity mains close the manual gas valve on the supply pipe next to the boiler... -
Page 13: Failure States Of Operation
CAST IRON FLOOR STANDING GAS BOILER fAILurE sTATEs Of OPErATIOn When these occur, the gas supply into the main burner and ignition burner is automatically closed: when the thermo-couple (ionisation electrode) is cooled because of: gas supply breakdown, clogging by dirts, the flame extinguished by condensate, wrong setting of the thermo-couple with reference to the ignition burner, when there is breakdown in the circuit of the boiler thermostat, the water in the boiler body gets overheated. The boiler operation cannot be started automatically in such cases. It is not possible to start the boiler again without the professional service action to remove the problem. What to do in the case of failure: no. failure Possible cause removing removed by 1. -
Page 14: Chimney Draught Breaker
Of ThE fLuE GAs ThErMOsTAT The flue gas thermostat serves to interrupt the boiler operation by closing the gas supply into the boiler, if the reverse flue gas flow occurs. The flue gas thermostat is not switched on automatically after the sensor cools down. It is necessary to switch it on manually, by the red or black button on the thermostat. If the boiler operation is blocked again, it is necessary to call service technician. The flue gas thermostat must not be out of order during the boiler operation. The faulty thermostat must be replaced only with an original one supplied by producer. bOILEr funCTIOn The required water temperature is kept by the boiler thermostat. When the water temperature achieves the adjusted value, the appropriate electrical part of the combined valve is closed.There- by is the gas supply into the burners stopped. The thermostat enables the power supply and the main burners are ignited immediately after the water tem- perature decreases for several degrees under the adjusted value (i.e. starting difference value of thermostat). The flame control is automatic. If the burning conditions change (big drop of gas pressure, gas supply broken or burning stopped), the valve closes the gas supply into the burners. The emer- gency thermostat protects the boiler against overheating, if the boiler thermostat or valve fails. OuTPuT rEGuLATIOn The boiler is equipped with the basic regulation and control elements that serve for one-level (EKO, KLV), two-level (PLQ, KLQ) and automatically controlled (E, EZ) output regulation. The regula- tion of the boiler can be set up and controlled only by a specialized service worker. 14 |... -
Page 15: After Set Up
CAST IRON FLOOR STANDING GAS BOILER AfTEr sET uP The most simple regulation is to set up the operation thermostat correctly, depending on the outside temperature according to the informative values which must be adjusted by the user by his own experience and various ways of the source dimensioning, heating bodies, construction of the building, etc. The boiler works adequately to the selected mode. After reaching the required temperature of heating water, the flame on burners extinguishes and only the ignition burner burns (EKO, PLQ, P). After it gets colder, the flame is ignited automatically. With this way of regulation the cycles (on-off) of the boiler change often, mainly in the transient times of seasons when the heating water tem- perature is low, and there is excess output. Such operation mode is not good for the boiler and it increases average consumption of gas. For these times we recommend to decrease the output for PLQ, KLQ modifications, to prolong the boiler lifetime and to decrease the average gas consump- tion. By the E, EZ modifications is the output decreased automatically. rEGuLATIOn Of OPErATIOn It is possible to use the additional regulation which is not included into the equipment of the boiler. The installation must be done adequately to the project. It is also possible to use regulators and room thermostats according to the temperature of the selected reference room or equither- mal regulation of the heating water. There is a wide range of room thermostats of domestic and foreign production from simple ones up to programmable ones with daily or weekly cycle to regulate the room temperature. In this case is the temperature of heating water stable and keeps the boiler in longer operating modes. Due this, the producer recommends to install the mixing circle as a basic element to regulate the operation. The regulation is done through mixing the hot water from the boiler with returning water in the heating system. The water of the adequate temperature is prepared by mixing the water from the boiler with return water and the heated object gets only the necessary amount of heat. Except of the mixing device there are also the servo-gear and the electronic regulator. The mixing device can be used separately, without automatic regulation by servo-gear. In this case it must be manually set to a certain point of scale according to the estimated temperature. A suitable type and size is selected by project maker as a part of complete additional regulation for automatic operation. MArKInG Of ThE bOILEr The marking means the whole identification of the boiler and it is in the form of a adhesive label placed on the rear cover of the boiler. A brief summary of instructions and information about ma-... -
Page 16: Guarantee, Claim
The authorized company has to check and adjust the boiler every year within the guarantee period. This check is not included into the guarantee. Even after finishing the guarantee time, the producer recommends to make any interventions aiming to repairs by a contract service partner. The actions of the user within the post guarantee time are determined in the part „Maintenance“. MAInTEnAnCE The user is instructed to do only the basic maintenance like removing dirts and dust according to the cleanliness of environment. The burner parts can be congested by dust and impurities during the boiler operation. To clean the boiler, it is necessary to undo and clean the burner system by air or by a water pressure. Only the authorized trained specialist can make the reparations and cleaning of the boiler. PACKAGInG, TrAnsPOrT, sTOrInG Boilers are transported in vertical position fixed to a wooden pallet that is removed during the installation of the boiler. In any case it must not be used as a stand for boiler. To prevent damaging during manipulation and transport, the boiler is protected by a paper box. The paper box is secured by a granoflex tape. The boiler must be stored in an un-aggressive space with the temperature of +5 to +50°C and maximum relative humidity of air of 75 %, without any organic steams, gases and dust. bOILEr ACCEssOrIEs AnD DOCuMEnTATIOn The ATTACK EKO, PLQ, KLQ, KLV, E, EZ, B boilers are delivered completely assembled and func- tionally tested. The delivery contains the following documentation: instruction manual together with a document boiler test certificate on its back side guarantee letter TEChnICAL ChAnGEs The producer reserves right for adjustments of the product related to the innovation and tech- nological changes. Such changes do not have to be contained in the instructions. COnCLusIOn The producer recommends to study all the consumer documentation thoroughly and keep it as a source of information and instructions regarding to operation of the heating system. Following the 16 |... -
Page 17: Setting Of The Modulation Electronics Of The Attack Ez Boiler
You will be awarded by comfortable moments and satisfied with your investment. Classification of the appliance by sTn 070240 Appliance category: I boiler design: b11bs Connection overpressure of natural gas G20: 20 mbar sETTInG Of ThE MODuLATIOn ELECTrOnICs Of ThE ATTACK EZ bOILEr 1. Trimmers P1 – CH. CAPACITY – setting of the max. boiler output into the heating system P2 – ING. CAPACITY – setting of the start- ing output (10 seconds after ignition) 2. Jumpers JP1 – natural gas – connected... -
Page 18: Technical Data
— 27,5–38,5 — 33–49,5 36,3–55 Gas pressure in front of the boiler mbar Diameter of nozzles Pressure to nozzles – EKO, PLQ, 0,8–1,4 0,95 0,7–1,05 0,8–1,2 0,8–1,35 1–1,35 0,7–1,15 1,35 0,85–1,15 0,85–1,25 KLV, KLQ, P Pressure to nozzles – E, EZ 0,8–1,4... -
Page 19: Connecting The Electrical Installation Of The Attack Eko Boiler
CAST IRON FLOOR STANDING GAS BOILER Connecting the electrical installation of the ATTACK EKO boiler ATTEnTIOn: Connect the TP (room ther- mostat), eventually the TV (three-way valve) as well into the terminals 7 and 8. PuMP ČERPADLO Remove the interconnection! Interconnection ~ 220 V/50 Hz OČ DEsCrIPTIOn: OČ – circuit pump well VC4613 A – automatics V 4600C C – capacitor... -
Page 20: Connecting The Electrical Installation Of The Attack Plq Boiler
Connecting the electrical installation of the ATTACK PLQ boiler ATTEnTIOn: Connect the TP (room ther- mostat), eventually the TV (three-way valve) as well into the terminals 7 and 8. PuMP ČERPADLO Remove the interconnection! Interconnection ~ 220 V/50 Hz OČ DEsCrIPTIOn: V – main switch TV – three-way valve Honey- A – automatics V 4600Q TK – boiler thermostat well VC4613 TP – room thermostat OČ – circuit pump O – orange conductor of the C – capacitor PR – output switch... -
Page 21: Connecting The Electrical Installation Of The Attack Ez Boiler
CAST IRON FLOOR STANDING GAS BOILER Connecting the electrical installation of the ATTACK EZ boiler Mains switch Boiler thermostat Potentiometer Terminal R – 10 kΩ z/ž z/ž Filter č č z/ž Sensor of the tank Connector of Sensor of č... - Page 22 nOTEs: 22 |...
- Page 23 Boiler commissioning certificate Data of the customer: (legibly) Serial number: ..........Name and surname: Date of commission: ......................... Service organization: Street: ..............ZIP code, town: ......................... Stamp, signature Tel.: ..............Obligatory service inspection after the 1st year of operation Date: ......
- Page 24 Výrobca ATTACK, s.r.o. si vyhradzuje právo technických zmien výrobkov bez predchádzajúceho upo- zornenia. • ATTACK, s.r.o. producer reserves the right to change technical parameters and dimensions of boilers without previous warning. • Der Hersteller ATTACK, s.r.o. behält sich das Recht der technischen Veräderungen an Produkten ohne eine vorige Warnung.
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