Page 1 SIEB & MEYER Drive System SD2 Hardware Description Drive amplifier SD2, power supply unit PS2 D-00000039.3 2021-03-16...
Page 2 Copyright Original instructions, Copyright © 2021 SIEB & MEYER AG. All Rights Reserved. This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG. Trademarks All product, font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies.
Page 3: Table Of Contents
Table of Contents About this Manual..............Illustration of Warnings..................8 Abbreviations..................... General Information............Safety Instructions..............11 Standards and Regulations................11 Working on the Device..................11 Appropriate Use....................Reasonably Foreseeable Misuse..............13 Transport and Storage..................Installation......................14 Electrical Connection..................Operation......................Maintenance....................3.10 Disposal......................3.11 Legal Warranty....................18 Unit Assembly Complying EMC........Emission of Line and Field Interferences According to Category C3....
Page 4 Table of Contents 6.7.1 Dimensions........................51 6.7.2 Technical Data......................6.7.3 Connectors........................Device Variant 0362114QF (max. 120 A) with Integrated Heat Sink....6.8.1 Dimensions........................55 6.8.2 Technical Data......................6.8.3 Connectors........................Double-axis Drive Amplifiers..........Device Variant 0362110xxy (max. 40 A)............7.1.1 Dimensions........................60 7.1.2 Technical Data......................7.1.3 Connectors........................
Page 5 Table of Contents 11.1 Connection of the cooling unit................105 Connector Pin Assignment..........12.1 ID Switch SD2 (Address Selection Switch)............107 12.2 ID SwitchPS2....................12.3 X1, X2 – 24 V....................107 12.4 X3 – Bus Inputs (RS485,CAN)...............108 12.5 X4 – Bus Outputs (RS485, CAN)..............108 12.6 X5 –...
Page 6 Table of Contents 13.8.2 Wiring without OSSD....................147 13.9 X11 – Temperature Sensor of the Motor............13.10 X13 – Analog Inputs/Outputs................. 13.10.1 Analog Inputs......................149 13.10.2 Analog outputs......................150 13.11 X22/X24/X47 – Motor Phases................150 13.12 X26/X27 – SERVOLINK.................151 13.13 Housing Ground.....................151 13.14 Mounting of the Shield Connection Clamps...........151 13.14.1 Clamp Mounting at Plate...
Page 7 Table of Contents D.1.4 USB>RS232/485 Converter 050201................Phoenix Contact......................D.2.1 Surge Arrestor FLASHTRAB..................D.2.2 Shield Connection Clamps..................TOSHIBA - Fiber Optic Connectors................194 WAGO Innovative Connections..................194 D.4.1 Shield Connection Clamps..................Index...................195 Drive System SD2 - Hardware Description...
Page 8: About This Manual
About this Manual About this Manual This chapter describes symbols, signal words and abbreviations used in this manual. Note You can download more documentation from the SIEB & MEYER website under http:// www.sieb-meyer.de/downloads.html. Illustration of Warnings In this manual, the warnings listed below are used. Depending on their degree of risk, the risk levels listed below exist: DANGER Imminent risk of injury...
Page 9 About this Manual SERVO servo control safety function: Safe Torque Off sensorless vector control V/f Characteristic Curve voltage at the common collector VECTOR vector control Drive System SD2 - Hardware Description...
Page 10: General Information
General Information General Information This manual describes the drive systems of the series SD2. These devices allow oper- ation of high-dynamic servo motors as well as synchronous and asynchronous high-fre- quency spindles. The devices are equipped with interfaces for different sensor systems allowing to drive motors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental and field plate sensors.
Page 11: Safety Instructions
Safety Instructions Safety Instructions Note These safety instructions include important information regarding your safety and must be observed during installation and operation of SIEB & MEYER devices. Read them carefully and keep them for later use. Also adhere to safety instructions in the product documentation and on the device. Standards and Regulations SIEB &...
Page 12: Appropriate Use
Safety Instructions DANGER Risk of serious damage to property and personal injury may occur: - when covers are removed illegally - due to improper use - when either the installation or the operation is incorrect → Observe the corresponding notes and information in the product doc- umentation of your device.
Page 13: Reasonably Foreseeable Misuse
Safety Instructions Technical data and the connection specification can be found in the respective product documents. Line filters If adequate interference suppression measures are applied and the appropriate use in industrial applications of the device is ensured SIEB & MEYER devices comply with the Directive EMC Directive 2014/30/EU in terms of the EMC Product Standard (PDS) DIN EN 61800-3.
Page 14: Installation
Safety Instructions ▸ Protect the device against mechanical damage! Ensure that single shock loads do not exceed 40 m/s ▸ Protect the device against dirt and humidity. Make sure that dust plugs are plugged on optical fiber connectors equipped with them during transport of the device. Otherwise, recommissioning is poten- tially not possible.
Page 15: Electrical Connection
Safety Instructions ▸ The device is conceived according to DIN EN 61800-1/ DIN EN 50178for the dirt level 2. That means: Ensure to avoid conductive impurities during the operation. ▸ Devices with air cooling only can be loaded to their maximum up to a height of 1000 m above MSL (3281 ft above MSL).
Page 16: Operation
Safety Instructions Note SIEB & MEYERdevices are conceived for connection to symmetrically grounded TN networks. For detailed information regading the connection to TN networks or other net- works refer to the manual "EMC Guidelines", chapter "Connection to Different Supply System Types". Recommendations for the installation complying EMC (e.g.
Page 17: Maintenance
Safety Instructions WARNING Risk of injuries and material damage due to flying parts Persons may be injured or material be damaged, if screws of the front pan- els and housing parts are not fastened. → Before the initial operation of the installation ensure that all screws are tightened.
Page 18: Legal Warranty
Safety Instructions 3.11 Legal Warranty SIEB & MEYER products are liable to a legal warranty of at least one year. Any claims for the products beyond this warranty shall be declared in an additional contractual agreement between SIEB & MEYER and the customer. Claims for damages are excluded: ▸...
Page 19: Unit Assembly Complying Emc
Unit Assembly Complying EMC Unit Assembly Complying EMC Note The EU guidelines for electromagnetic compatibility (EMC) must be considered for the initial operation of all SIEB & MEYER devices. The manual "EMC Guidelines" is available in German and English and includes: ▸...
Page 20 Unit Assembly Complying EMC NOTICE High-frequency interference when used in a public low-voltage distribution net- work If the device is used in a high-frequency distribution network, which supplies residen- tial areas, high-frequency interferences may occur. These interferences may disturb the functioning of other devices.
Page 21: Drive Amplifier Sd2
Drive Amplifier SD2 Drive Amplifier SD2 Block Diagram Fig. 1: Block diagram SD2 Drive System SD2 - Hardware Description...
Page 22: Type Plate
Drive Amplifier SD2 Type Plate Fig. 2: Type plate SD2 Description Explanation Device name Composed of module type with indication of performance range and max. DC link voltage Extension for customized de- Indicates a 4 digit numeral code for customized devices; there is vices no code for standard devices Supply voltage...
Page 23: Device Designation
Drive Amplifier SD2 Device Designation e.g.0362115EIF 3.000 Device type Device version 0 3 6 ( x ) Performance range Voltage class ▸ C = up to 325 V ▸ F = up to 675 V Current range ▸ see technical data Specific type code ▸...
Page 24: Components Of The Drive System Sd2X
Drive Amplifier SD2 Components of the Drive System SD2x The following table shows an overview of all devices described in this document. The article numbers of these devices begin with 03621: 03621... Device Sin- Dou- Width Heat Integr. Integr. wa- Integr.
Page 25: Single-Axis Drive Amplifiers
Single-axis Drive Amplifiers Single-axis Drive Amplifiers Device Variant 0362111xy (max. 80 A) Fig. 3: Device view 0362111xy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 26: Dimensions
Single-axis Drive Amplifiers 6.1.1 Dimensions Fig. 4: Dimensions of 0362111xy in mm (inch) Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. Since the screws are fastened staggered to each other, this is negligible between two modules.
Page 27: Technical Data
Single-axis Drive Amplifiers 6.1.2 Technical Data Device variant 0362111xC 0362111xF Current range Max. rated current of the out- 16 A 20 A 40 A 16 A 16 A 22 A put stage with high-performance 11 A 14 A 28 A 11 A 11 A 16 A...
Page 28: Connectors
Single-axis Drive Amplifiers 6.1.3 Connectors Fig. 6: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status message page 107 from the power supply X2 24 V X3 Bus Bus inputs...
Page 29: Device Variant 0362111Mf/0362111Nf (Max. 200 A)
Single-axis Drive Amplifiers Device Variant 0362111MF/0362111NF (max. 200 A) Fig. 7: Device view 0362111MF/0362111NF NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. → When installing the device, pay attention to the direction of air flow generated by natural convection [arrows].
Page 30: Dimensions
Single-axis Drive Amplifiers 6.2.1 Dimensions Fig. 8: Dimensions 0362111MF/0362111NF in mm [inch] Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. Since the screws are fastened staggered to each other, this is negligible between two modules.
Page 31: Technical Data
Single-axis Drive Amplifiers 6.2.2 Technical Data Device variant 0362111MF 0362111NF Max. rated current of the out- 50 A / 35 A put stage with high-performance heat sink (8 kHz) Max. rated current of the output 70 A / 50 A stage with water cooling 300 l/h (8 kHz) Peak current of the output stage...
Page 32: Connectors
Single-axis Drive Amplifiers 6.2.3 Connectors Fig. 10: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 33: Device Variant 0362111Of (Max. 160 A) With Integrated Water-Cooled Heat Sink
Single-axis Drive Amplifiers Device Variant 0362111OF (max. 160 A) with Integrated Water-cooled Heat Sink Fig. 11: Device view 0362111OF with direction of air flow (A) and cooling circuit (B) NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged.
Page 34: Dimensions
Single-axis Drive Amplifiers The device is designed for vertical wall mounting. Other setup positions are possible but you must consult SIEB & MEYER before. 6.3.1 Dimensions Fig. 12: Dimensions 0362111OF in mm [inch] Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm.
Page 35: Technical Data
Single-axis Drive Amplifiers 6.3.2 Technical Data Device variant 0362111OF Max. rated current of the output stage with 70 A / 50 A water cooling: 5 l/min, max. 40 °C (8 kHz) 160 A / 113 A Peak current of the output stage Max.
Page 36: Connectors
Single-axis Drive Amplifiers 6.3.3 Connectors Fig. 14: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 37: Device Variant 0362111Rf (Max. 220 A) With Integrated Water-Cooled Heat Sink
Single-axis Drive Amplifiers Device Variant 0362111RF (max. 220 A) with Integrated Water-cooled Heat Sink Fig. 15: Device view 0362111RF with direction of air flow (A) and cooling circuit (B) Device housing variant delivered until June 2019 Device housing variant delivered from July 2019 onwards NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly...
Page 38: Dimensions
Single-axis Drive Amplifiers For further information on the water cooling refer to chapter 11 “Water Cooling (0362111OF/RF/SF)”, page 105. The device is designed for vertical wall mounting. Other setup positions are possible but you must consult SIEB & MEYER before. 6.4.1 Dimensions The housing changes from July 2019 are gray-colored.
Page 39: Technical Data
Single-axis Drive Amplifiers 6.4.2 Technical Data Device variant 0362111RF Device version ≥ 9.100 Max. rated current of the 5 l/min (max. 40 °C) 155 A / 110 A output stage with water 10 l/min (max. 30 °C) 8 kHz: 200 A / 141 A cooling (8 kHz) 16 kHz: 180 A...
Page 40: Connectors
Single-axis Drive Amplifiers 6.4.3 Connectors The housing changes from July 2019 are gray-col- Connector Meaning Descrip- ored. tion Address selection switch of de- page 107 vice Status display page 156 X1 24 V Power bus: 24 V logic supply and status message from the power page 107 X2 24 V...
Page 41: Device Variant 0362111Sf (Max. 358 A) With Integrated Water-Cooled Heat Sink
Single-axis Drive Amplifiers Device Variant 0362111SF (max. 358 A) with Integrated Water-cooled Heat Sink Fig. 19: Device view 0362111SF with direction of air flow (A) and cooling circuit (B) NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged.
Page 42 Single-axis Drive Amplifiers NOTICE Wrong flow direction of the coolant → For optimal cooling, consider the flow direction of the coolant during mounting. In- stall the forward and return flow of the coolant according to the arrows [B]. For further information on the water cooling refer to chapter 11 “Water Cooling (0362111OF/RF/SF)”, page 105.
Page 43: Dimensions
Single-axis Drive Amplifiers 6.5.1 Dimensions Fig. 20: Dimensions of 0362111SF in mm (inch) Drive System SD2 - Hardware Description...
Page 44: Technical Data
Single-axis Drive Amplifiers 6.5.2 Technical Data Device variant 0362111SF Device version ≥ 9.100 Max. rated current of the output stage 8 kHz 285 A / 201 A with water cooling (10 l/min, max. 16 kHz 210 A / 148 A 30 °C) 358 A / 253 A...
Page 45: Connectors
Single-axis Drive Amplifiers 6.5.3 Connectors Connector Meaning Descrip- tion Address selection switch of de- page 107 vice Status display page 156 X1 24 V Power bus: 24 V logic supply and status message from the power page 107 X2 24 V supply X3 Bus Bus inputs...
Page 46: Device Variants 0362114Xy (Max. 80 A) With Integrated Heat Sink
Single-axis Drive Amplifiers Device Variants 0362114xy (max. 80 A) with Integrated Heat Sink Fig. 23: Device view 0362114xy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 47: Dimensions
Single-axis Drive Amplifiers 6.6.1 Dimensions Fig. 24: Dimensions of 0362114xy in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 48: Technical Data
Single-axis Drive Amplifiers 6.6.2 Technical Data Device variant 0362114xC 0362114xF Current range Rated current (8 kHz) Data not 20 A 35 A Data not 20 A 20 A available yet available yet 14 A 25 A 14 A 14 A Rated current (16 kHz) 20 A 14.14 A...
Page 49: Connectors
Single-axis Drive Amplifiers 6.6.3 Connectors Fig. 26: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status message page 107 from the power supply X2 24 V X3 Bus Bus inputs...
Page 50: Device Variant 0362114Mf/0362114Nf (Max. 200 A) With Integrated Heat Sink
Single-axis Drive Amplifiers Device Variant 0362114MF/0362114NF (max. 200 A) with Integrated Heat Sink Fig. 27: Device view 0362114MF/0362114NF NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 51: Dimensions
Single-axis Drive Amplifiers 6.7.1 Dimensions Fig. 28: Dimensions 0362114MF/0362114NF in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 52: Technical Data
Single-axis Drive Amplifiers 6.7.2 Technical Data Device variant 0362114MF 0362114NF Rated current (8 kHz) 50 A / 35 A Peak current of the output stage 160 A / 113 A 200 A / 141 A Max. time for peak current Max.
Page 53: Connectors
Single-axis Drive Amplifiers 6.7.3 Connectors Fig. 30: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 54: Device Variant 0362114Qf (Max. 120 A) With Integrated Heat Sink
Single-axis Drive Amplifiers Device Variant 0362114QF (max. 120 A) with Integrated Heat Sink Fig. 31: Device view 0362114QF NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 55: Dimensions
Single-axis Drive Amplifiers 6.8.1 Dimensions Fig. 32: Dimensions of 0362114QF in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 56: Technical Data
Single-axis Drive Amplifiers 6.8.2 Technical Data Device variant 0362114QF Rated current 8 kHz 60 A / 42 A 16 kHz 60 A / 42 A Peak current of the out- 120 A / 85 A put stage (8/16 kHz) Max. time for peak current Max.
Page 57: Connectors
Single-axis Drive Amplifiers 6.8.3 Connectors Fig. 34: Top view Fig. 35: Bottom view Fig. 33: Front view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status message from the page 107 power supply X2 24 V...
Page 58 Single-axis Drive Amplifiers Connector Meaning Description SERVOLINK 4 optical input page 122 SERVOLINK 4 optical output page 122 Connection of the motor phases page 119 Device housing ground page 151 SK 8/14/20 Mounting holes for shield connection clamp SK 8/14/20 by page 152 Phoenix Note...
Page 59: Double-Axis Drive Amplifiers
Double-axis Drive Amplifiers Double-axis Drive Amplifiers Device Variant 0362110xxy (max. 40 A) Fig. 36: Device view 0362110xxy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 60: Dimensions
Double-axis Drive Amplifiers 7.1.1 Dimensions Fig. 37: Dimensions 0362110xxy in mm (inch) Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. Since the screws are fastened staggered to each other, this is negligible between two modules.
Page 61: Technical Data
Double-axis Drive Amplifiers 7.1.2 Technical Data Device variant 0362110xxC 0362110xxF Current range Max. rated current of the out- 16 A + 16 A 20 A + 20 A 16 A + 16 A 16 A + 16 A put stage with high-performance 11 A + 11 A 14 A...
Page 62: Connectors
Double-axis Drive Amplifiers 7.1.3 Connectors Fig. 39: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status message page 107 from the power supply X2 24 V X3 Bus Bus inputs...
Page 63: Device Variant 0362112Xxy (Max. 120 A)
Double-axis Drive Amplifiers Device Variant 0362112xxy (max. 120 A) Fig. 40: Device view 0362112xxy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. → When installing the device, pay attention to the direction of air flow through the in- ternally installed fan [arrows].
Page 64: Dimensions
Double-axis Drive Amplifiers 7.2.1 Dimensions Fig. 41: Dimensions 0362112xxy in mm (inch) Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. Since the screws are fastened staggered to each other, this is negligible between two modules.
Page 65: Technical Data
Double-axis Drive Amplifiers 7.2.2 Technical Data Device variant 0362112EIC 0362112EIF Max. rated current of the output stage 14 A + 28 A 10 A + 20 A with high-performance heat sink (8 kHz) 10 A + 20 A + 14 A Max.
Page 66: Connectors
Double-axis Drive Amplifiers 7.2.3 Connectors Fig. 43: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 67: Device Variant 0362113Xxy (Max. 40 A) With Integrated Heat Sink
Double-axis Drive Amplifiers Device Variant 0362113xxy (max. 40 A) with Integrated Heat Sink Fig. 44: Device view 0362113xxy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 68: Dimensions
Double-axis Drive Amplifiers 7.3.1 Dimensions Fig. 45: Dimensions of 0362113xxy in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 69: Technical Data
Double-axis Drive Amplifiers 7.3.2 Technical Data Device variant 0362113xxC 0362113xxF Current range Rated current (8 kHz) 14 A + 14 A 14 A + 14 A + 9 A 10 A + 10 A 10 A + 10 A 10 A 10 A 6.4 A + 7 A...
Page 70: Connectors
Double-axis Drive Amplifiers 7.3.3 Connectors Fig. 47: Top view Fig. 48: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status message page 107 from the power supply X2 24 V X3 Bus...
Page 71: Device Variant 0362115Xxy (Max. 120 A) With Integrated Heat Sink
Double-axis Drive Amplifiers Device Variant 0362115xxy (max. 120 A) with Integrated Heat Sink Fig. 49: Device view 0362115xxy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 72: Dimensions
Double-axis Drive Amplifiers 7.4.1 Dimensions Fig. 50: Dimensions 0362115xxy in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 73: Technical Data
Double-axis Drive Amplifiers 7.4.2 Technical Data Device variant 0362115EIC 0362115EIF Rated current (8 kHz) 14 A + 28 A 10 A + 24 A 10 A + 20 A + 17 A Rated current (16 kHz) 9.2 A + 18.4 A 6.5 A + 13 A Peak current of the output stages...
Page 74: Connectors
Double-axis Drive Amplifiers 7.4.3 Connectors Fig. 52: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 75: Compact Devices
Compact Devices Compact Devices Note Compact devices feature an integrated power supply unit. Therefore please consider chapter 17.1 “Mains Connection”, page 167. Device Variant 0362130xxy (max. 60 A) Fig. 53: Device view 0362130xxy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged.
Page 76: Dimensions
Compact Devices 8.1.1 Dimensions Fig. 54: Dimensions 0362130xxy in mm (inch) Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. Since the screws are fastened staggered to each other, this is negligible between two modules.
Page 77: Technical Data
Compact Devices 8.1.2 Technical Data Note The compact devices 0362130xxy are to be operated with an external line filter. SIEB & MEYER offers, for example, line filters by TDK & EPCOS group (see Manufac- turers). For detailed information on line filters refer to the documentation “Unit Assembly complying EMC”.
Page 78: Connectors
Compact Devices 8.1.3 Connectors Fig. 56: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 79: Device Variant 0362131Xxy (Max. 60 A) With Integrated Heat Sink
Compact Devices Device Variant 0362131xxy (max. 60 A) with Integrated Heat Sink Fig. 57: Device view 0362131xxy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. →...
Page 80: Dimensions
Compact Devices 8.2.1 Dimensions Fig. 58: Dimensions 0362131xxy in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 81: Technical Data
Compact Devices 8.2.2 Technical Data Note The compact devices 0362131xxy are to be operated with an external line filter. SIEB & MEYER offers, for example, line filters by TDK & EPCOS group (see Manufac- turers). For detailed information on line filters refer to the documentation “Unit Assembly Complying EMC”.
Page 82 Compact Devices Rated current derating Fig. 59: Output characteristics of 0362131xxy Drive System SD2 - Hardware Description...
Page 83: Connectors
Compact Devices 8.2.3 Connectors Fig. 61: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 156 X1 24 V Power bus: 24 V logic supply and status page 107 message from the power supply X2 24 V X3 Bus Bus inputs...
Page 84: Power Supply Unit Ps2
Power Supply Unit PS2 Power Supply Unit PS2 The input voltage range of the power supply unit PS2 is from 110 V to 480 V . The power supply unit can be adapted to the provided mains voltage via the software. To ensure trouble-free operation of the power supply unit an external ballast resistor must be connected.
Page 85: Block Diagram
Power Supply Unit PS2 Block Diagram Fig. 62: Block diagram PS2 Drive System SD2 - Hardware Description...
Page 86: Device Variant 0362190Y
Power Supply Unit PS2 Device Variant 0362190y Fig. 63: Device view 0362190y NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. → When installing the device, pay attention to the direction of air flow through the in- ternally installed fan [arrows].
Page 87: Dimensions
Power Supply Unit PS2 9.2.1 Dimensions Fig. 64: Dimensions 0362190y in mm (inch) Note When installing the first and the last module, consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. Since the screws are fastened staggered to each other, this is negligible between two modules.
Page 88: Technical Data
Power Supply Unit PS2 9.2.2 Technical Data Device variant 0362190F three-phase min. 3 × 110 V -20 % Mains supply L1, L2, L3 max. 3 × 480 V +10 % single-phase min. 1 × 110 V -20 % max. 1 × 230 V +20 % Max.
Page 89: Connectors
Power Supply Unit PS2 9.2.3 Connectors Connector Meaning Description Address selection switch of device page 107 Status display page 164 X1 24 V Power bus: 24 V logic supply and status message page 107 from the power supply X2 24 V X3 Bus Bus inputs page 108...
Page 90: Device Variant 0362191Y With Integrated Heat Sink
Power Supply Unit PS2 Device Variant 0362191y with Integrated Heat Sink Fig. 66: Device view 0362191y NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. → When installing the device, pay attention to the direction of air flow through the in- ternally installed fan [arrows].
Page 91: Dimensions
Power Supply Unit PS2 9.3.1 Dimensions Fig. 67: Dimensions 0362191y in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 92: Technical Data
Power Supply Unit PS2 9.3.2 Technical Data Device variant 0362191F three-phase min. 3 × 110 V -20 % Mains supply L1, L2, L3 max. 3 × 480 V +10 % single-phase (LN) min. 1 × 110 V -20 % max. 1 × 230 V +20 % only with 0362191F1 Max.
Page 93: Connectors
Power Supply Unit PS2 9.3.3 Connectors Fig. 69: Top view Fig. 70: Bottom view Connector Meaning Description Address selection switch of device page 107 Status display page 164 X1 24 V Power bus: 24 V logic supply and status message page 107 from the power supply X2 24 V...
Page 94: Device Variant 0362193Y With Integrated Heat Sink
Power Supply Unit PS2 Device Variant 0362193y with Integrated Heat Sink Fig. 71: Device view 0362193y NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed, the device could overheat and possibly become damaged. → When installing the device, pay attention to the direction of air flow through the in- ternally installed fan [arrows].
Page 95: Dimensions
Power Supply Unit PS2 9.4.1 Dimensions Fig. 72: Dimensions of 0362193 in mm (inch) Note For the installation consider that the heads of the cabinet screws located on the long sides of each module overlap up to 2 mm. This causes a module gap of at least 4 mm when several modules are combined in an assembly group.
Page 96: Technical Data
Power Supply Unit PS2 9.4.2 Technical Data Device variant 0362193F min. 3 × 230 V -20 % Mains supply L1, L2, L3 three-phase max. 3 × 480 V +10 % Max. rated power 230 V 24.5 kW 400 V 60 kW 480 V 72 kW Logic supply...
Page 97: Connectors
Power Supply Unit PS2 9.4.3 Connectors Fig. 74: Bottom view Connector Meaning Descrip- tion Address selection switch of de- page 107 vice Status display page 164 X1 24 V Power bus: 24 V logic supply and status message from the power page 107 X2 24 V supply...
Page 98: Mounting Example With External Heat Sink
Mounting Example with External Heat Sink Mounting Example with External Heat Sink Devices without integrated heat sink (0362110xxy, 0362111xy, 0362111MF, 0362112xxy, 0362130xxy und 0362190y) are cooled via the rear panel. In order to ensure optimum cooling a heat sink must be mounted. The used kind of cooling system must be suitable for the application.
Page 99: Rear Panel With Liquid Cooling
Mounting Example with External Heat Sink 10.1 Rear Panel with Liquid Cooling This solution is suited for high performance applications: Fig. 75: Mounting the SD2 to a rear panel with liquid cooling The complete solution “Direct Cooling Package”, for example, is available at Rittal. Note Pay attention to the safety instructions of the cooling system.
Page 100: Extruded Heat Sink Made Of Aluminum
Mounting Example with External Heat Sink 10.2 Extruded Heat Sink Made of Aluminum This solution is suited for average performance applications: Fig. 76: Mounting the SD2 to an extruded heat sink Heat sinks are, for example, available at Fischer Elektronik. Drive System SD2 - Hardware Description...
Page 101: High-Performance Heat Sink
Mounting Example with External Heat Sink 10.3 High-performance Heat Sink This solution is suited for average and low performance applications: Fig. 77: Mounting the SD2 to a high-performance heat sink Cooling aggregates for control cabinets with space cooling are available at SIEB &...
Page 102: Mounting Holes For 70 Mm Devices
Mounting Example with External Heat Sink 10.4 Mounting Holes for 70 mm Devices Fig. 78: Dimensions in mm (inch) ▸ A rear panel heat sink with liquid cooling or an extruded heat sink is to be fastened at the keyholes 1 and 2. ▸...
Page 103: Mounting Holes For 100 Mm Devices
Mounting Example with External Heat Sink 10.5 Mounting Holes for 100 mm Devices Fig. 79: Dimensions in mm (inch) ▸ A rear panel heat sink with liquid cooling or an extruded heat sink is to be fastened at the keyholes 1 and 2. ▸...
Page 104: Mounting Holes For 130 Mm Devices
Mounting Example with External Heat Sink 10.6 Mounting Holes for 130 mm Devices Fig. 80: Dimensions in mm (inch) ▸ A rear panel heat sink with liquid cooling or an extruded heat sink is to be fastened at the keyholes 1 to 4. ▸...
Page 105: Water Cooling (0362111Of/Rf/Sf)
Water Cooling (0362111OF/RF/SF) Water Cooling (0362111OF/RF/ CAUTION Risks when handling cooling liquids → Cooling liquids can cause damage to health and environment: Avoid skin and eye contact. Dispose cooling liquids in an environmentally acceptable way according to the local regulations. →...
Page 106 Water Cooling (0362111OF/RF/SF) Devices with cooling water tubes The form of connection to the cooling unit depends on the conditions in the overall sys- tem. One possibility is to use cutting rings with suitable fittings. The following companies, for example, provide the connection elements: ▸...
Page 107: Connector Pin Assignment
Connector Pin Assignment Connector Pin Assignment 12.1 ID Switch SD2 (Address Selection Switch) ➮ Set the address for the module by means of the address selection switch. 16 adresses are available: 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F. (When the de- vice is connected via SERVOLINK 4 only 12 addresses are available (0 to B).) Note The addresses of several devices in a system must be different from each other to...
Page 108: X1, X2 - 24V
Connector Pin Assignment Note The signals ERR0 and ERR1 transmit the status of the power supply unit to the connect- ed drive amplifiers. These signals are generated by each power supply individually and must not be connected between two power supply units. This also applies to the power supply units of compact devices.
Page 109: X5 - Dio
Connector Pin Assignment CAN bus is available with device version 9.100 and higher. Related topics X3, X4 – Bus Connection, page 132 Connection Diagram, page 186 12.6 X5 – DIO Digital inputs and digital outputs The available functions of the digital inputs and outputs are different depending on the drive function.
Page 110 Connector Pin Assignment Name Configurable functions ▸ ▸ Enable differential measuring No function ▸ system Speed direction ▸ ▸ Internal target value Bit 1 P-controller ▸ ▸ Parameter set Bit 2 Error reset ▸ External hardware OK ▸ Internal target value Bit 0 ▸...
Page 111: Digital Inputs / Outputs - Hspam / Vf
Connector Pin Assignment 12.6.2 Digital Inputs / Outputs – HSPAM / VF 15-pole female submin D connector Name Configurable functions Logic supply ▸ IN0/ RON No function ▸ Switch on ▸ ▸ IN1/ STOP No function No function ▸ ▸ Quick stop type 5 (with slow down Error reset ▸...
Page 112: X6 - Encoder 0
Connector Pin Assignment 12.7 X6 – Encoder 0 Encoder 0 input, e.g. for length measuring systems 9-pole female submin D connector Name Meaning Track A+ Track A- Zero pulse+ Zero pulse- Ground Track B+ Track B- VCC_ENC 5.3 V supply voltage n.c.
Page 113: X8 - Resolver
Connector Pin Assignment 12.9 X8 – Resolver 9-pole female submin D connector Name Meaning Sine Resolver S1 Ground Rotor Resolver R3 Cosine Resolver S2 Temperature sensor of the motor TEMP Sine Resolver S3 Rotor Resolver R1 Ground Cosine Resolver S4 The temperature sensor is connected between GND and TEMP.
Page 114: X9 - Motor Feedback
Connector Pin Assignment 12.10 X9 – Motor Feedback Sine cosine encoder, incremental encoder TTL (5.3 V), incremental encoder 12 V, Hall encoder (5.3 or 12 V), linear Hall encoder, field plate sensor, Heidenhain EnDat encoder, Stegmann SSI encoder, Hiperface encoder 25-pole female submin D connector Name Meaning...
Page 115: X10 - Safety (Sto)
Connector Pin Assignment 12.11 X10 – Safety (STO) Safety circuit and restart lock (STO) 6-pole Mini-Combicon connector, suitable for mating connector MC 1.5/ 6-ST-3.81 (Phoenix) Mating con- Name Meaning nector X10 SAFEA / Enable of the safety circuit OSSD1 ▸ Permanent load approx.
Page 116: X11Θ - Temperature Sensor Of The Motor
Connector Pin Assignment 12.12 X11ϑ – Temperature Sensor of the Motor 4-pole Mini-Combicon connector, suitable for mating connector MC 1,5/ 4-ST-3,81 (Phoenix) Mating con- Name Meaning nector X11ϑ Reference potential TEMP-B Temperature sensor of the motor, drive B TEMP-A Temperature sensor of the motor, drive A Reference potential Specification of terminal connections ▸...
Page 117: X13- Analog Interface
Connector Pin Assignment 12.14 X13– Analog Interface The available functions of the analog inputs and outputs are different depending on the drive function. You can set the desired function in the software drivemaster2. 9-pole male submin D connector Name Configurable functions SERVO / VECTOR (SVC) AIN1- Reference point of AIN1+ (pin 2)
Page 118: X14 - Usb (Parameterization)
Connector Pin Assignment 12.15 X14 – USB (Parameterization) Communication interface to the connected PC 4-pole female USB connector, type B Name Description 5 V voltage supply for USB Data− Data+ Ground Related topics chapter C “Connection Diagram”, page 186 12.16 X20, X21 –...
Page 119: X22, X24, X47 - Motor Connection
Connector Pin Assignment 2-pole Power-Combicon connector, suitable for mating connector IPC 16/ 2-ST-10,16 (Phoenix) Mating con- Coding Name Position Meaning nector X21 Right DC link + Coded Right DC link - Specification of terminal connections: ▸ Conductor cross-section solid/stranded: 6 to –16 mm² ▸...
Page 120 Connector Pin Assignment 03621.. Connector Conductor cross-sec- Tightening torque tion (solid/stranded) ..11OF 16 mm² 1.7 to 1.8 Nm X22A 1 to 4 mm² 0.5 to 0.6 Nm ..12EIF X24B 2.5 to 16 mm² 1.7 to 1.8 Nm X22A 1.5 to 4 mm² 0.5 to 0.6 Nm ..12EIC X24B...
Page 121: X23 - Mains Supply Ps2
Connector Pin Assignment 12.18 X23 – Mains Supply PS2 4-pole Power Combicon connector, suitable for mating connector PC 6/ 4-ST-10,16 (Phoenix) Mating con- Name Meaning nector X23 Protective conductor Main supply Main supply Main supply Specification of terminal connections: ▸ Conductor cross-section solid: 1.5 –...
Page 122: X26/ X27 - Servolink 4
Connector Pin Assignment Related topics Connection Diagram, page 186 12.20 X26/ X27 – SERVOLINK 4 SERVOLINK 4: optical input (X26) and optical output (X27) The fiber optic connectors for SERVOLINK 4 are located at the bottom side of the de- vice.
Page 123 Connector Pin Assignment Technical data Rated value Storage temperature -40 to 70 °C Operating temperature -20 to 70 °C Tensile stress Between optical fiber cable and connector 19.6 N Optical fiber cable 49 N Bending radius Min. 25 mm When bending the optical fiber cable to install it, note that the recom- mended bending radius is six to ten times greater than the minimum bending radius.
Page 124: X28 - Mains Supply Of Compact Devices
Connector Pin Assignment Article SIEB & MEYER article number Dismantling tool for optical fiber cables 47000002 Grinding paper 47000003 12.21 X28 – Mains Supply of Compact Devices 4-pole Power Combicon connector, suitable for mating connector PC 4/ 4-ST-7,62 (Phoenix) Mating con- Coding 1-phase mains supply 3-phase mains supply...
Page 125: X68 - Dc Link Connectors
Connector Pin Assignment 12.22 X68 – DC Link Connectors DANGER High voltages in the intermediate circuit Note that even after the power supply unit has been switched off high volt- ages may occur in the intermediate circuit of the complete system that can cause serious injuries.
Page 126: X69 (1, 2) - External Ballast Resistor
Connector Pin Assignment 12.23 X69 (1, 2) – External Ballast Resistor 2-pole PCB terminal block ZFKDS 10, 15 mm (Phoenix) X69 (1, 2) Name Meaning BRexternal External ballast resistor BRexternal DC link voltage for external ballast resistor BRexter- Specification of terminal connections: ▸...
Page 127: Motor/Dc Link Connection 0362111Rf
Connector Pin Assignment ▸ Conductor cross-section: min. AWG 20 - max. AWG 1 ▸ Conductor cross-section solid: 0.5 - 16 mm² ▸ Conductor cross-section stranded: 6 - 50 mm² ▸ Stripping length of the conductors: 18 mm ▸ Tightening torque: 4 Nm Note Consider that the conductor cross-section to be used for your application depends on the total load of the power supply unit.
Page 128 Connector Pin Assignment Remove device cover: delivery from July 2019 onwards ➮ Loosen the 3 screws (lens head screws M3×6, DIN 7985, zinc coated, Torx) of the device cover somewhat but do not remove them [picture A]. ➮ Remove the other 5 screws (lens head screws M3×6, DIN 7985, zinc coated, Torx) of the device cover [picture B].
Page 129 Connector Pin Assignment Remove device cover: delivery until June 2019 ➮ Remove the 12 screws (lens head screws 3×6, DIN 7985, zinc coated, Torx) of the device cover [picture A]. ➮ Remove the device cover carefully. You find the connectors for the DC link (UB+, UB−) and the motor (U, V, W) on the left and on the right side of the device.
Page 130: Motor/Dc Link Connection 0362111Sf
Connector Pin Assignment ➮ Refasten the cover with the lens head screws. 12.27 Motor/DC Link Connection 0362111SF In order to connect the cables for the motor and the DC link you must remove the two connector covers: the top cover for the DC link and the bottom cover for the motor phases.
Page 131 Connector Pin Assignment ➮ Loosen the quick-release bolt at the top of the device and take the connector cover off [picture A]. The DC link connections are flat copper bars with drill holes. ➮ Feed the DC link cables (UB+, UB−) through the top connector cover accord- ing to the arrows in the picture.
Page 132: Connection Examples
Connection Examples Connection Examples The following sections provide connection examples for the individual connectors of the device. Wiring examples for the device connection can be found in the Appendix. 13.1 X1, X2 – 24V Fig. 81: Logic voltage: 24 V ±20 % Note If the device is a power supply unit or a drive amplifier with integrated power supply, the signals ERR0 and ERR1 are outputs.
Page 133: Rs485 Bus
Connection Examples 13.2.1 RS485 Bus 13.2.2 CAN Bus The CAN interface is designed according to ISO 11898. It is a two-wire connection with differential signals. ISO 11898 specifies a bus cable with two signal lines, CAN_H and CAN_L. The lines have a rated impedance of 120 Ohm. The signal lines are connected to a terminating resistor (120 Ohm) at both ends of the bus cable (see figure).
Page 134: X5 Dio - Digital Inputs/Outputs
Connection Examples 13.3 X5 DIO – Digital Inputs/Outputs 13.3.1 Digital Inputs The meanings of the digital inputs can be defined by parameters. 13.3.2 Digital Outputs The meanings of the digital outputs can be defined by parameters. Every output can be loaded with 100 mA. Drive System SD2 - Hardware Description...
Page 135: X6, X7 - Incremental Encoders With Ttl Signals
Connection Examples 13.4 X6, X7 – Incremental Encoders with TTL Signals Fig. 84: Incremental Encoder with TTL Signals Encoder signals: 5V Drive System SD2 - Hardware Description...
Page 136: X7 - Encoder Emulation
Connection Examples 13.5 X7 – Encoder Emulation Fig. 85: Encoder Emulation The transmission meets the requirements of the standard TIA/EIA-422-B with a voltage differential of at least. ±0.9 V. Drive System SD2 - Hardware Description...
Page 137: X8 - Resolver
Connection Examples 13.6 X8 – Resolver A shielded cable with 3 twisted pairs must be used. Twist mode: sine/sine, cosine/co- sine, rotor/rotor; designation of the cable, e.g. LIYCY 3 × 2 × 0.14. If the thermal motor protection is evaluated, use a shielded cable with 4 twisted pairs of wires.
Page 138: X9 - Motor Feedback
Connection Examples 13.7 X9 – Motor Feedback 13.7.1 Incremental Encoder with Sine Signals (1 V Drive System SD2 - Hardware Description...
Page 139: Linear Hall Encoder (1 Vpp)
Connection Examples 13.7.2 Linear Hall Encoder (1 V Drive System SD2 - Hardware Description...
Page 140: Endat 2.1 With Sine Signals (1 Vpp)
Connection Examples 13.7.3 EnDat 2.1 with Sine Signals (1 V Drive System SD2 - Hardware Description...
Page 141: Hiperface With Sine Signals
Connection Examples 13.7.4 Hiperface with Sine Signals Drive System SD2 - Hardware Description...
Page 142: Ssi Encoder
Connection Examples 13.7.5 SSI Encoder 13.7.6 Hall Sensor 12 V Drive System SD2 - Hardware Description...
Page 143: Hall Sensor 5.3 V
Connection Examples 13.7.7 Hall Sensor 5.3 V Drive System SD2 - Hardware Description...
Page 144: Field Plate
Connection Examples 13.7.8 Field Plate Drive System SD2 - Hardware Description...
Page 145: Incremental Encoder With Ttl Signals (5.3 V)
Connection Examples 13.7.9 Incremental Encoder with TTL Signals (5.3 V) Drive System SD2 - Hardware Description...
Page 146: Incremental Encoder
Connection Examples 13.7.10 Incremental Encoder 12 V Encoder failure monitoring is not possible with this measuring system. Drive System SD2 - Hardware Description...
Page 147: X10 - Safety Circuit (Sto)
Connection Examples 13.8 X10 – Safety Circuit (STO) Note See also chapter 19 “Safety circuit / restart lock (STO)”, page 176. 13.8.1 Wiring with OSSD OSSD = output signal switching device Fig. 87: Safety circuit (STO) - wiring with OSSD 13.8.2 Wiring without OSSD OSSD = output signal switching device...
Page 148: X11 - Temperature Sensor Of The Motor
Connection Examples 13.9 X11 – Temperature Sensor of the Motor INPUT/OUTPUT: The thermal motor protection is evaluated via these connectors. The drive amplifier supports evaluating the temperature monitoring integrated in the mo- tor. The NTC/PTC behavior of the monitoring is defined in the software (motor parame- ters).
Page 149: X13 - Analog Inputs/Outputs
Connection Examples 13.10 X13 – Analog Inputs/Outputs 13.10.1 Analog Inputs Voltage interface with input voltage range: ±10 V Drive System SD2 - Hardware Description...
Page 150: Analog Outputs
Connection Examples 13.10.2 Analog outputs Fig. 90: Analog outputs Configurable output voltage: 0 to +10 V, max. 1 mA 13.11 X22/X24/X47 – Motor Phases Fig. 91: Connection of the motor phases Ground the motor housing in the machine! Drive System SD2 - Hardware Description...
Page 151: X26/X27 - Servolink
Connection Examples DANGER Dangerous shock currents connect the motor housing to the ground of the machine or connect the ground terminal of the motor connector to the central ground point of the machine. → Consider the following with regard to shielding: Always use shielded motor cables.
Page 152: Clamp Mounting At Plate Edge
Connection Examples 13.14.1 Clamp Mounting at Plate Edge Some SD2/PS2 device variants provide the opportunity to connect cable shields directly at the device. For this purpose shield connection clamps by Phoenix are used. Depending on the device variant the following shield connection clamps by Phoenix are used: Shield connection Device variant...
Page 153 Connection Examples The device is designed for usage with the following shield connection clamps by Phoenix: Shield connection clamp Connection method Max. tightening Phoenix article torque number SK 8 Screw connection (M4) 0.6 Nm 3025163 SK 14 Screw connection (M4) 0.8 Nm 3025176 SK 20...
Page 154: System Connection
System Connection System Connection Fig. 93: Connection of PS2 and SD2 DC intermediate circuit supply UB+, UB- Logic bus with 24 V logic voltage RS485 interface for diagnosis and parameterization SERVOLINK 4 control bus The power supply unit allows communication between the PC and the connected dri- ve amplifiers.
Page 155 System Connection Note Consider the order in which you connect the SD2 drive amplifiers to the PS2 power sup- ply unit: The most powerful SD2 must be connected directly to the PS2 followed by the next smaller SD2 devices, since the output power is reduced with each subsequent de- vice.
Page 156: Status Display And Error Messages Of Sd2
Status Display and Error Messages of SD2 Status Display and Error Messages of SD2 The 7-segment display shows status and error messages. With double-axis drive amplifiers please consider only one side of the display. The left side of the display indicates the status message of axis B and the right side displays the status message of axis A.
Page 157: List Of Drive Error Messages
Status Display and Error Messages of SD2 Code Description Controller active, controller is limited / PI limit Mains 'Ready for operation' not present yet Boot loader active (during boot / software load) 15.2 List of Drive Error Messages Note The following messages apply to the entire SD2x drive series. According to the device type or operating mode, certain messages may not appear.
Page 158 Status Display and Error Messages of SD2 Code Error message Error reaction Possible reason Communication / bus system error Motor is stopped by parameter-dri- Monitoring of bus communication led to (0x10B) ven ramp and drive is disabled switch-off: ▸ SERVOLINK 4 (267d) (controlled standstill).
Page 159 Status Display and Error Messages of SD2 Code Error message Error reaction Possible reason ▸ Power output stage load too high Motor is stopped by error ramp and Average load of output stage is too (0x31E) (I²t) high due to mechanical problems current limitation.
Page 160 Status Display and Error Messages of SD2 Code Error message Error reaction Possible reason ▸ Undervoltage in DC link Drive is immediately disabled, mo- DC link not connected (0x52B) tor coasts to standstill. (1323d) ▸ Commutation lost Drive is immediately disabled, mo- The error E44 is triggered in case of (0x52C) tor coasts to standstill.
Page 161 Status Display and Error Messages of SD2 Code Error message Error reaction Possible reason Safety circuit (Safety X10) Drive is immediately disabled, mo- Safety circuit STO is activated (0x52E) tor coasts to standstill without con- when the output stage is active; in- (1326d) trol.
Page 162: List Of The Warning Messages
Status Display and Error Messages of SD2 For servo motors with commutation via an incremental motor measuring system, the warning W17 “Unknown commuta- tion angle” is signaled. After a restart of the device the phasing of the motor measuring system starts automatically (magnetic alignment).
Page 163 Status Display and Error Messages of SD2 Code Description Software positioning error "Positive limit" Bus system "Quick stop" (The quick stop bit is set to 0) Digital input "Negative limit switch" Digital input "Positive limit switch" Digital input "Speed Enable" Magnetic bearing calibration active Drive System SD2 - Hardware Description...
Page 164: Status Display And Error Messages Of Ps2
Status Display and Error Messages of PS2 Status Display and Error Messages of PS2 The 7-segment display shows status and error messages. A status message is made up of 3 digits and displayed as sequence. All messages end with dot behind the last digit. When the first digit is 'E.', there is a permanent error. Examples: Permanent display 3 ▸...
Page 165: List Of The Power Supply Error Messages
Status Display and Error Messages of PS2 16.2 List of the Power Supply Error Messages Code Error message Error description Possible reason ▸ Precharge error DC link voltage The DC link could not be charged Mains supply too low ▸ to a minimum voltage in the defined Incorrect device parameters period of time.
Page 166: Hardware Status Signals Err0/Err1
Status Display and Error Messages of PS2 16.3 Hardware Status Signals ERR0/ERR1 See connector descriptions of X1 and X2 as well as ERR0 ERR1 Meaning The device is turned off. Overvoltage or undervoltage occurred. Power supply is missing. The device is switched on. Drive System SD2 - Hardware Description...
Page 167: General Information Regarding The Wiring
General Information Regarding the Wiring General Information Regarding the Wiring 17.1 Mains Connection NOTICE Property damage due to incorrect mains connection Direct connection to ungrounded / asymmetrically grounded mains (IT mains with start point / IT delta mains) can destroy the devices. Connecting the device to this mains type is only possible with isolating transformer.
Page 168 General Information Regarding the Wiring ▸ The cable shields must be connected to the connector shell inside of the connec- tors. In the switch cabinet they should be connected to a ground bus. ▸ Cable shields not ending in a connector inside of the switch cabinet such as motor cables must be connected to the ground bus.
Page 169 General Information Regarding the Wiring The following correction factors are provided for deviating ambient temperatures: Ambient temperature T [°C] Correction factor 1.15 1.08 1.00 0.91 0.82 0.71 0.58 Cross-sections of round conductors The standard values of the cross-section of round copper conductors as well as the ap- proximate ratio of metric ISO and AWG/MCM values are shown in the following table.
Page 170: Motor Cable
General Information Regarding the Wiring 17.2.1 Motor Cable DANGER Dangerous shock currents connect the motor housing to the ground of the machine or connect the ground terminal of the motor connector to the central ground point of the machine. → Consider the following with regard to shielding: Always use shielded motor cables.
Page 171: Communication Cables
General Information Regarding the Wiring 17.2.2 Communication Cables Please connect the communication interfaces only with high-quality cables according to the relevant standards. NOTICE Ungrounded test setups → So-called "flying test systems" that are not or not sufficiently grounded can cause damage to the communication interfaces or to the connected devices.
Page 172: Electric Performance Dimensioning
Electric Performance Dimensioning Electric Performance Dimensioning Experience shows that questions arise during the dimensioning of a drive when select- ing output stages and power supplies. This chapter shall make clear the physical back- ground and shall help to dimension correctly the electronic components. 18.1 Components The following sections provide information on the electric performance dimensioning of...
Page 173: Motor
Electric Performance Dimensioning ▸ The peak current is only admissible for a short time (mostly 1 second) and de- pends on the used diodes and their number. ▸ The rated current can be provided continuously by the power supply unit. Its value depends on the cooling of the diodes, that means: the capacity of the used heat sink and its ventilation.
Page 174 Electric Performance Dimensioning Motor voltage The motor voltage is the voltage directly available at the motor. The value of the motor voltage depends on the used electric components. In case of a three-phase power sup- ply with power choke, controlled drive amplifier and a motor choke, voltage drops of ap- prox.
Page 175: Power Consumption Of A Drive
Electric Performance Dimensioning 18.2 Power Consumption of a Drive If a constant torque is taken from the drive, the power consumption will depend on the current speed. Examples: ▸ Preset torque: 30 Nm ▸ DC link voltage: 300 V ▸ Voltage constant: 50 mV / min (50 V / 1000 rpm) ▸...
Page 176: Safety Circuit / Restart Lock (Sto)
Safety circuit / restart lock (STO) Safety circuit / restart lock (STO) ▸ according to EN ISO 13849-1:2008-12, DIN EN 62061:2005 SIL 3 The restart lock is provided for preventing an unintentional start of a speed-variable dri- ve from the standstill and can, for example, be used in the machine function “Safe stop”. It comprises a restart lock tested according to EN ISO 13849-1:2008-12 (VDE 0113) and a stop function according to EN 60204-1:2007-6, stop category 0.
Page 177: Functional Description Of The Restart Lock
Safety circuit / restart lock (STO) Note All mounting locations for safety devices of the control system as well as components mounted outside have to correspond to an IP code IP54, if mounted correctly. 19.1 Functional Description of the Restart Lock The restart lock locks the respective drive of an installation.
Page 178: Wiring Example
Safety circuit / restart lock (STO) Fig. 96: Safety circuit control DANGER No torque at restart lock activated The motor cannot provide a torque when the restart lock is activated. Thus non-self-locking drives could be released. → Non-self-locking drives as hanging loads must be blocked with a me- chanical brake.
Page 179: Requirements And Standards
Safety circuit / restart lock (STO) Circuit with OSSD (SIL 3) Fig. 97: Wiring with OSSD The following figure shows a circuit without OSSD safety device, whilst only safety di- rected command devices with forcibly opened contacts in two-channel design are used. SIL 3 (according to EN ISO 13849-1) is achieved.
Page 180 Safety circuit / restart lock (STO) – Performance Level e ▸ according to EN 61508-1:2010 and EN 61800-5-2:2014-06 – PFH = 0 – SFF = 100 % (if there are PFH values, then SFF<100%) – HFT = 0 The safety concept K1 meets the requirements of SIL 3 according to the standards named above.
Page 181: Appendix
Specification of Drive Functions Appendix A Specification of Drive Functions Devices of the series SD2 can operate with different drive functions depending on the loaded drive software. The different drive functions support different motors and motor measuring systems. Note The available drive functions depend on the device type and device version. ▸...
Page 182 Specification of Drive Functions Drive function SERVO / VECTOR SVC: ▸ Synchronous rotative ▸ Up to 2000 Hz rotating field frequency Software Drive function SERVO / VECTOR Software pack- L01002Vxxxxx & F01001Vxxxxx L01004Vxxxxx & F01004Vxxxxx ▸ special function: EnDat 2.1 ages L01003Vxxxxx &...
Page 183 Specification of Drive Functions Operating mode Drive function SERVO / VECTOR ▸ ▸ Operating modes Speed Mode Speed Mode ▸ Current reference value ▸ Profile Velocity Mode ▸ Interpolated position control ▸ Electronic gear Software Connection Drive function SERVO / VECTOR ▸...
Page 184 Specification of Drive Functions Drive function SERVO / VECTOR ▸ Analog outputs 2 outputs ▸ Operating range 0 – 10 V ▸ Maximum range 0 – 10 V ▸ Resolution internal 14 Bit ▸ Sampling 4 kHz (250 µs) ▸ Function to be configured via software ▸...
Page 185: B Specification Of Device Firmware
Specification of Device Firmware B Specification of Device Firmware The following firmware variants are available for the drive amplifiers of the series SD2. Note Please consider that some device variants do not provide all connections specified in the firmware. Firmware F01001 F01003 F01009 UF-...
Page 186: C Connection Diagram
Connection Diagram C Connection Diagram The following connection diagrams are examples for the device wiring. Drive System SD2 - Hardware Description...
Page 187: C.1 Wiring Of Ps2 (0362190F/0362191F) And Sd2
Connection Diagram C.1 Wiring of PS2 (0362190F/0362191F) and SD2 Drive System SD2 - Hardware Description...
Page 188: C.2 Wiring Ps2 (0362193F) And Sd2
Connection Diagram C.2 Wiring PS2 (0362193F) and SD2 Drive System SD2 - Hardware Description...
Page 189: Wiring Sd2 Compact (036213X)
Connection Diagram C.3 Wiring SD2 Compact (036213x) Drive System SD2 - Hardware Description...
Page 190: D Manufacturers
Manufacturers D Manufacturers D.1 SIEB & MEYER Accessories In the following you find all accessories for SD2 that you can order at SIEB & MEYER. Note Consider the information on accessories suitable for your device in the technical manu- D.1.1 Connectors of the Series SD2 Connector/cable kits SIEB &...
Page 191: D.1.2 Line Filters For Frequency Converter/Power Electronics
Manufacturers D.1.2 Line Filters for Frequency Converter/Power Electronics Line Filters by TDK & EPCOS Group ▸ 1-phase and 3-phase line filters ▸ high attenuation ▸ partial RCD compatibility Note The maximum current (I ) must be adapted to the back-up fuses of the device. Note When such a line filter is used, very high leakage currents occur because of Cy >...
Page 192: D.1.4 Usb>Rs232/485 Converter 050201
Manufacturers D.1.4 USB>RS232/485 Converter 050201 The USB>RS232/485 Converter can be ordered at SIEB & MEYER as an optional ac- cessory for device configuration. This converter is developed especially for the amplifier series SD2x. Via the converter the devices can communicate with a PC without RS232 or RS485 interface.
Page 193: D.2 Phoenix Contact
Manufacturers D.2 Phoenix Contact http://www.phoenixcontact.com Order key for Phoenix connectors Note Labeled connectors can be ordered at SIEB & MEYER. D.2.1 Surge Arrestor FLASHTRAB Phoenix article number Description 2905469 Surge arrestor FLT-SEC-T1+T2-3C-350/25-FM: with combined PE and N installed in one conductor (L1, L2, L3, PEN) 2905470 Surge arrestor FLT-SECT1+T2-3S-350/25-FM: with separate PE and N (L1, L2, L3, PE, N)
Page 194: D.3 Toshiba - Fiber Optic Connectors
Manufacturers D.3 TOSHIBA - Fiber Optic Connectors http://www.toshiba.com D.4 WAGO Innovative Connections http://www.wago.com D.4.1 Shield Connection Clamps Shield connection clamps for EMC busbar and for motor/power connection of the de- vices WAGO article number Description 791-111 Diameter of connectable conductor; 5 to 11 mm; height max. 47 mm; 17 mm wide (corresponds to SK 14 by Phoenix Contact) 791-117 Diameter of connectable conductor;...
Page 195: Index
Index Index Special characters Error messages SD2 7-segment display PS2 7-segment display SD2 Firmware 050201 0362110xxy 0362111MF/NF Grounding 0362111OF 0362111RF 0362111SF Heat sink mounting 0362111xy Housing ground 0362112xxy 0362113xxy 0362114MF/NF ID switch SD2 0362114QF ID switchPS2 0362114xy 0362115xxy 0362130xxy Line cross sections 0362131xxy Line filters 0362190y...
Page 196 Index X8 – resolver X9 – Motor Feedback Quick stop messages SD2 X10 – safety (STO) X11ϑ – motor temperature X12 – DIO PS2 Residual current device (RCD) X13 – Analog Restart lock X14 – USB RJ45 cable X20 – DC link IN X21 –...

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SIEB & MEYER SD2 Series Hardware Description

1 About this Manual

2 General Information

3 Safety Instructions

4 Unit Assembly Complying EMC

5 Drive Amplifier SD2

6 Single-Axis Drive Amplifiers

7 Double-Axis Drive Amplifiers

8 Compact Devices

9 Power Supply Unit PS2

10 Mounting Example with External Heat Sink

11 Water Cooling (0362111OF/RF/SF)

12 Connector Pin Assignment

13 Connection Examples

14 System Connection

15 Status Display and Error Messages of SD2

16 Status Display and Error Messages of PS2

17 General Information Regarding the Wiring

18 Electric Performance Dimensioning

19 Safety Circuit / Restart Lock (STO)

20 Appendix

21 Index

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Summary of Contents for SIEB & MEYER SD2 Series