SIEB & MEYER SD2M Manual

SIEB & MEYER SD2M Manual

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SIEB & MEYER
Drive System SD2M
Hardware Description 036228xxF
D-00000161.2
2022-02-03

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Summary of Contents for SIEB & MEYER SD2M

  • Page 1: Input / Output For Encoder

    SIEB & MEYER Drive System SD2M Hardware Description 036228xxF D-00000161.2 2022-02-03...
  • Page 2 SIEB & MEYER Asia Co. Ltd. 4 Fl, No. 532, Sec. 1 Min-Sheng N. Road Kwei-Shan Hsiang 333 Tao-Yuan Hsien Taiwan Tel.: +886 3 311 5560 Fax: +886 3 322 1224 info@sieb-meyer.tw Drive System SD2M - Hardware Description 036228xxF...
  • Page 3: Table Of Contents

    Power Connection with Integrated Power Supply Unit..........39 5.9.4 Power Connection with External Power Supply............Water Cooling..............41 Connection of the cooling unit..................41 Device Data on Water Cooling.................. Connector Pin Assignment..........ID switch (Address Selection Switch)..............Drive System SD2M - Hardware Description 036228xxF...
  • Page 4 X19 – Bus Connection....................81 8.9.1 Bus........................81 8.9.2 COM1 – RS232 Interface..................... 8.10 X26/X27 – SERVOLINK....................83 8.11 X64/X65 – EtherCAT....................8.12 Motor Phases......................8.13 Shielding at Device Housing..................8.14 Housing Ground......................Status Display and Error Messages........86 Drive System SD2M - Hardware Description 036228xxF...
  • Page 5 USB>RS232/485 Converter 050201..................115 Phoenix Contact......................D.2.1 Surge Arrestor FLASHTRAB..................... D.2.2 Shield Connection Clamps......................Line Filters by TDK & EPCOS Group................. TOSHIBA - Fiber Optic Connectors................117 WAGO Innovative Connections..................117 D.5.1 Shield Connection Clamps......................Index...................118 Drive System SD2M - Hardware Description 036228xxF...
  • Page 6: About This Manual

    Indicates a hazardous situation which, if not avoided, may result in property damage. → Follow the instructions in this manual to avoid danger. Illustration of General Notices Symbol Description Hint with additional, further information Tip with suggestions and useful information Drive System SD2M - Hardware Description 036228xxF...
  • Page 7: Technical Symbols

    Hardware n.c. not connected pulse amplitude modulation pulse width modulation SERVO servo control sensorless vector control UVLO undervoltage-lockout V/f characteristic curve voltage at the common collector VECTOR vector control Drive System SD2M - Hardware Description 036228xxF...
  • Page 8: General Information

    General Information General Information This manual describes the drive systems of the series SD2M with multilevel technolo- gy. These devices allow operation of high-dynamic servo motors as well as synchronous and asynchronous high-frequency spindles. The devices are equipped with interfaces for different sensor systems allowing to drive motors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental and field plate sensors.
  • Page 9: Safety Instructions

    CE conformity of the complete machine or installation. Note If the mechanics or the electronics of the device are modified, the conformity with the EC/EEC directives and thus the label will expire. Drive System SD2M - Hardware Description 036228xxF...
  • Page 10: Working On The Device

    2 or equivalent environmental conditions. That means: En- sure to avoid conductive impurities and humidity during the operation. SIEB & MEYER products are not suitable for use in areas exposed to explosion hazards (ATEX zones) without approriate housing. Drive System SD2M - Hardware Description 036228xxF...
  • Page 11: Reasonably Foreseeable Misuse

    During design and construction of the machine as well as in the operation manual the machine manufacturer is obliged to give consideration to the intended (appropriate) use of the machine and risks arising from reasonably foreseeable misuse of the machine. Drive System SD2M - Hardware Description 036228xxF...
  • Page 12: Transport And Storage

    Contact the SIEB & MEYER service department for details. Installation NOTICE Damage of electrostatically sensitive components due to improper handling → Never touch electronic components.. Note Consider specific mounting instructions for your device. Drive System SD2M - Hardware Description 036228xxF...
  • Page 13 +40 °C (+104 °F). The polyester films must not come in contact with benzyl alcohol or methylene chloride. ▶ Make sure that the aeration elements are free and open, so that the air circulation is not restricted. Drive System SD2M - Hardware Description 036228xxF...
  • Page 14: Electrical Connection

    Prevent cable loops. Therefore, the units must only be connected to earth at the provided PE connection for the mains supply line and the racks only at the provided earth screw. Drive System SD2M - Hardware Description 036228xxF...
  • Page 15: Operation

    Persons may be injured or material be damaged, if screws of the front pan- els and housing parts are not fastened. → Before the initial operation of the installation ensure that all screws are tightened. Drive System SD2M - Hardware Description 036228xxF...
  • Page 16: Maintenance

    SIEB & MEYER products are liable to a legal warranty of at least one year. Any claims for the products beyond this warranty shall be declared in an additional contractual agreement between SIEB & MEYER and the customer. Claims for damages are excluded: Drive System SD2M - Hardware Description 036228xxF...
  • Page 17 NOTICE Due diligence of the machine manufacturer → A first programming carried out by SIEB & MEYER does not release the machine manufacturer from his duty to check the programmed values for correctness. Drive System SD2M - Hardware Description 036228xxF...
  • Page 18: Unit Assembly Complying Emc

    High-frequency interferences may occur, if the device is used in a public mains which supplies residential areas. These interferences may disturb the functioning of other de- vices. → Do not use the device in a public mains or ensure appropriate interference sup- pression measures. Drive System SD2M - Hardware Description 036228xxF...
  • Page 19: Emission Of Line And Field Interferences According To Category C4 (I > 400 A)

    Consider the connection instructions of the line filter manufacturer to ensure suffi- cient filter effect. Note For detailed information on the used device refer to the section "Technical Data" for the respective device. Drive System SD2M - Hardware Description 036228xxF...
  • Page 20: Drive Amplifier Sd2M

    Features of the series SD2M: ▶ designed for high outputs → multilevel technology ▶ safety circuit (STO) ▶ water-cooled (p. 41) and air-cooled ▶ EtherCAT interface ▶ device variants 0362280AF, 0362281BF: integrated power supply unit Drive System SD2M - Hardware Description 036228xxF...
  • Page 21: Device Designation

    In addition, the device version indicates the update capability of the internal device soft- ware, e.g. BIOS, FPGA or Firmware. Block Diagrams This section includes block diagrams of the SD2M series drive amplifiers. The block di- agrams show the functional groups and connection possibilities. Drive System SD2M - Hardware Description 036228xxF...
  • Page 22: Device With Integrated Power Supply

    Drive Amplifier SD2M 5.3.1 Device with Integrated Power Supply Device variants 0362280AF, 0362281BF: Fig. 1: Block diagram for SD2M with integrated power supply unit Drive System SD2M - Hardware Description 036228xxF...
  • Page 23: Device With External Power Supply

    Drive Amplifier SD2M 5.3.2 Device with External Power Supply Device variants 0362282AF, 0362283BF: Fig. 2: Block diagram for SD2M with external power supply Drive System SD2M - Hardware Description 036228xxF...
  • Page 24: Type Plate

    Drive Amplifier SD2M Type Plate Fig. 3: Example of type plate SD2M (device variant 0362280AF) Description Explanation Device name Composed of module type with indication of performance range and max. DC link voltage Extension for customized de- Indicates a 4 digit numeral code for customized devices; there is...
  • Page 25: Technical Data

    Mains phase current at rated power and – – mains voltage of 400 V Short circuit current rating (SCCR) [kA] – – External power supply Current at rated power and 600 V – – Drive System SD2M - Hardware Description 036228xxF...
  • Page 26 100 % rated current up to an ambient temperature of 40 °C. At an ambient temperature between 40 °C to 60 °C the power must be reduced by 1.5 % per 1 °C. The device only has a weight of 93 kg; the device incl. DC link extension 036225000 has a weight of 117 kg. Drive System SD2M - Hardware Description 036228xxF...
  • Page 27: Dimensions

    Drive Amplifier SD2M Dimensions 5.6.1 0362280AF / 0362282AF Fig. 4: Dimensions 0362280AF / 0362282AF in mm [inch] Drive System SD2M - Hardware Description 036228xxF...
  • Page 28: 0362281Bf / 036225000

    Drive Amplifier SD2M 5.6.2 0362281BF / 036225000 Fig. 5: Dimensions of 0362281BF with 036225000 in mm [inch] Drive System SD2M - Hardware Description 036228xxF...
  • Page 29 Drive Amplifier SD2M Fig. 6: Dimensions of 036225000 in mm [inch] Drive System SD2M - Hardware Description 036228xxF...
  • Page 30: 0362283Bf

    Drive Amplifier SD2M 5.6.3 0362283BF Fig. 7: Dimensions of 0362283BF in mm [inch] Drive System SD2M - Hardware Description 036228xxF...
  • Page 31: Mounting

    The ventilation inlets and outlets must be kept free by a space of at least 10 cm. 5.7.1 0362281BF mit 036225000 This section describes how to fix the DC link extension 036225000 on the drive system SD2M (0362281BF) and its electrical connection. Drive System SD2M - Hardware Description 036228xxF...
  • Page 32 Drive Amplifier SD2M Installation of SD2M and fixing the DC link extension Mount the SD2M in the switch cabinet before you connect the DC link extension 036225000 to the SD2M. Loosen the bolts (A) of the front panel cover and remove it from the DC link exten- sion 036225000.
  • Page 33: Maintenance

    The connection cables for the DC link phases are led to a terminal block at the top of the SD2M. Before connecting SD2M to the mains, you must connect the mating connector of the DC link extension as shown in the figure above (D).
  • Page 34: Procedure

    Then, remove the other fastening screws [B] of the cover (Torx 20) and remove the cover carefully from the device to the front. Unplug the connector from the female connector at the fan [C]. Drive System SD2M - Hardware Description 036228xxF...
  • Page 35: Device 0362281Bf

    Replacing the DC link extension Loosen the bolts (A) of the front panel cover and remove it from the DC link exten- sion 036225000. Remove the fastening bolts [B] of the DC link extension. Drive System SD2M - Hardware Description 036228xxF...
  • Page 36 Also unscrew the keyhole fixings (C) of the DC link extension 036225000 at the top of the housing. Put the new DC link extension 036225000 on SD2M and carry out the steps de- scribed above in reverse order. Drive System SD2M - Hardware Description 036228xxF...
  • Page 37: Device 0362282Af

    Unscrew the fastening screws at the fan plate. Pull the fan at the metal flap to the front to remove it out of the device [C]. Insert the new fan in reverse order. Repeat the procedure for the second fan. Drive System SD2M - Hardware Description 036228xxF...
  • Page 38: Connectors

    C “Connection Dia- gram”, page 111. Note You can order the suitable connector kit for the device series SD2M under the article number 322099601 at SIEB & MEYER. 5.9.1 Front Panel Connectors Fig. 12: Connectors at the front panel...
  • Page 39: Bottom Connectors

    Connecting bolts for the ballast resistor L1, L2, L3, PE Connecting bolts for the mains supply 5.9.4 Power Connection with External Power Supply Fig. 15: Power connections of a device with external power supply Drive System SD2M - Hardware Description 036228xxF...
  • Page 40 Drive Amplifier SD2M Connector Meaning Description U, V, W Connecting bolts for the motor phases page 57 UB−, UB+, PE Connecting bolts for the external power supply Drive System SD2M - Hardware Description 036228xxF...
  • Page 41: Water Cooling

    If the coolant flow rate is too low, the drive and the connected components may over- heat. → After filling the complete cooling circuit must be vented. We strongly recommend the use of flow rate sensors. Drive System SD2M - Hardware Description 036228xxF...
  • Page 42: Device Data On Water Cooling

    The following diagrams shows the relation between pressure loss (Δp) and volume flow rate (Q) when water is used as coolant. The characteristic curves apply to a water tem- perature of 30 °C. Drive System SD2M - Hardware Description 036228xxF...
  • Page 43 Fig. 16: Pressure loss/volume flow rate characteristic curve for 0362280AF and 0362282AF Pressure loss 0362281BF / 0362283BF ( water °C) Q in l/min Fig. 17: Pressure loss/volume flow rate characteristic curve for 0362281BF and 0362283BF Drive System SD2M - Hardware Description 036228xxF...
  • Page 44: Connector Pin Assignment

    These signals are generated by each power supply individually and must not be connected between two power supply units. This also applies to the power supply units of compact devices. Related topics X1 – 24 V, page 60 Connection Diagram, page 111 Drive System SD2M - Hardware Description 036228xxF...
  • Page 45: X6 - Encoder 0

    5.3 V supply voltage Measuring system error Locking bolts flange: max. tightening torque = 0.7 Nm Related topics X6, X7 – Incremental Encoders with TTL Signals, page 61 X7 – Encoder Emulation, page 62 Drive System SD2M - Hardware Description 036228xxF...
  • Page 46: X10 - Safety (Sto)

    (STO) is not required, pin 1 and pin 3 must be bridged to pin 6. Related topics X10 – Safety Circuit (STO), page 63 Safety Circuit / Restart Lock (STO), page 100 Connection Diagram, page 111 Drive System SD2M - Hardware Description 036228xxF...
  • Page 47: X14 - Usb (Parameterization)

    C “Connection Diagram”, page 111 X15 – Digital Outputs The available functions of the digital outputs are different depending on the drive func- tion. You can set the desired function in the software drivemaster2. Drive System SD2M - Hardware Description 036228xxF...
  • Page 48: Digital Outputs - Servo / Vector

    0.25 A) Ground (pin coded) Ground Specification of terminal connections ▶ Conductor cross-section solid/stranded: 0.14 to 1.5 mm² ▶ Tightening torque: 0.22 to 0.25 Nm Related topics chapter 8.5.1 “Digital Outputs”, page 64 Drive System SD2M - Hardware Description 036228xxF...
  • Page 49: Digital Outputs - Hspam / Vf

    Conductor cross-section solid/stranded: 0.14 to 1.5 mm² ▶ Tightening torque: 0.22 to 0.25 Nm Related topics Digital Outputs, page 64 NAMUR sensor, page 64 PULSE IN 24 V, page 65 Digital field plate / GMR, page 65 Drive System SD2M - Hardware Description 036228xxF...
  • Page 50: X16 - Digital Inputs

    ▶ Parameter set Bit 4 ▶ MOP down ▶ Internal target value Bit 0 ▶ Reset commutation TEMP Motor temperature sensor (towards GND) Reference speed value (reference to ground) (pin coded) AIN0+ Ground Ground Drive System SD2M - Hardware Description 036228xxF...
  • Page 51: Digital Inputs - Hspam / Vf

    ▶ Parameter set Bit 1 ▶ Internal target value Bit 3 ▶ MOP up ▶ MOP down ▶ No function ▶ Parameter set Bit 2 ▶ Internal target value Bit 2 ▶ MOP up ▶ MOP down Drive System SD2M - Hardware Description 036228xxF...
  • Page 52: X17 - Motor Feedback

    Voltage (VCC) varies depending on the set measuring system When the connected measuring system is operated under a wrong voltage, it can be damaged. → Check that you have chosen the right measuring system in the software before connecting. Drive System SD2M - Hardware Description 036228xxF...
  • Page 53 Refer to the connection examples for the allowed voltage that is set by the software depending on the selected measuring system. Locking bolts flange: max. tightening torque = 0.7 Nm Related topics X17 – Motor Feedback, page 68 X16/17 – Digital Inputs, page 67 Drive System SD2M - Hardware Description 036228xxF...
  • Page 54: X18- Analog Interface

    10 V supply voltage The analog input AIN0+ (reference to ground) is also provided at connector X16/ pin 10. Locking bolts flange: max. tightening torque = 0.7 Nm Related topics X18 – Analog Inputs/Outputs, page 80 Drive System SD2M - Hardware Description 036228xxF...
  • Page 55: X19 - Com1/Operating Terminal

    → When unplugging the cable, hold the fiber optic connector and pull the cable care- fully out of the connector. Related topics X26/X27 – SERVOLINK, page 83 Connection Diagram, page 111 Drive System SD2M - Hardware Description 036228xxF...
  • Page 56: Preparation Of Optical Fiber Cables With Connector

    Insert the connector with the optical fiber cable into a polishing disk and grind the outstanding end of the fiber by means of a polishing sheet on an even surface (e.g. glass sheet), see figure, [4]). Remove grinding residues. Drive System SD2M - Hardware Description 036228xxF...
  • Page 57: X64/X65 - Ethercat

    LED Status Display: EtherCAT Connection, page 86 7.14 Power Connectors The power connectors for motor, ballast resistor and mains supply are located in the bot- tom part of the device below a removable cover. Drive System SD2M - Hardware Description 036228xxF...
  • Page 58 (A – [in] 2.06 2.28 2.06 2.28 [mm] [in] 1.86 3.14 1.86 3.14 [mm] [in] 1.08 2.29 1.08 2.29 The cable cross-sections result from the measurements of the used cable lugs. Drive System SD2M - Hardware Description 036228xxF...
  • Page 59 Connector Pin Assignment Refasten the connector cover and tighten the 4 lens head screws. Related topics Motor Phases, page 84 Motor Cable, page 96 Drive System SD2M - Hardware Description 036228xxF...
  • Page 60: Connection Examples

    (p. 44)). If this option is not to be used for devices with external power supply, the inputs ERR0 and ERR1 must be connected to 24 V. to generate the message POWER OK. Drive System SD2M - Hardware Description 036228xxF...
  • Page 61: X6, X7 - Incremental Encoders With Ttl Signals

    Connection Examples X6, X7 – Incremental Encoders with TTL Signals The connection is implemented according to interface standard EIA-422. Fig. 20: Incremental Encoder with TTL Signals Encoder signals: 5 V Drive System SD2M - Hardware Description 036228xxF...
  • Page 62: X7 - Encoder Emulation

    Connection Examples X7 – Encoder Emulation Fig. 21: Encoder Emulation The transmission meets the requirements of the standard TIA/EIA-422-B with a voltage differential of at least. ±0.9 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 63: X10 - Safety Circuit (Sto)

    OSSD = output signal switching device Fig. 22: Safety circuit (STO) - wiring with OSSD 8.4.2 Wiring without OSSD OSSD = output signal switching device Fig. 23: Safety circuit (STO) - wiring without OSSD Drive System SD2M - Hardware Description 036228xxF...
  • Page 64: X15 - Digital Outputs / Namur Sensor / Pulse In / Digital Field Plate / Gmr

    The meanings of the digital outputs can be defined by parameters. Every output can be loaded with 100 mA. Fig. 24: Digital Outputs 8.5.2 NAMUR sensor Fig. 25: NAMUR sensor Note As required by the NAMUR standard the switching threshold for the input is 2.5 mA. Drive System SD2M - Hardware Description 036228xxF...
  • Page 65: Pulse In 24 V

    The resistance Rinternal (4.4 kΩ) results from the circuit topology and must be included in the calculation. The spindle data make the following voltage levels at the input: Sensor off: I ´ = 4 mA ´ = 2.36 V 1 680 W 1 4400 W Drive System SD2M - Hardware Description 036228xxF...
  • Page 66: Pulse (Speed Pulses)

    Middle voltage of the sensor: (4.71 V + 2.36 V ) / 2 = 3.54 V Middle voltage of the input IN8 at the SD2M: (5.9 V + 5.4 V ) / 2 = 5.65 V The voltage level must be increased according to the difference between the middle volt- ages.
  • Page 67: X16/17 - Digital Inputs

    Yet another digital input is located at the connector X15 (pin 6). Digital inputs (5 V) at X17 The following figure is a wiring example for a 5 V limit switch: Fig. 30: Digital inputs at X17 Drive System SD2M - Hardware Description 036228xxF...
  • Page 68: X17 - Motor Feedback

    LIYCY 3 × 2 × 0.14. If the thermal motor protection is evaluated, use a shielded cable with 4 twisted pairs of wires. Fig. 31: Resolver When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 69: Incremental Encoder With Sine Signals (1 Vpp)

    Check that you have chosen the right measuring system in the software before connecting. Fig. 32: Incremental Encoder with Sine Signals When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 70: Linear Hall Encoder (1 Vpp)

    → Check that you have chosen the right measuring system in the software before connecting. Fig. 33: Linear Hall encoder When this meysuring system is parameterized VCC_FB is switched to 12 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 71: Endat 2.1 With Sine Signals (1 Vpp)

    Check that you have chosen the right measuring system in the software before connecting. Fig. 34: EnDat 2.1 with sine signals When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 72: Hiperface With Sine Signals

    → Check that you have chosen the right measuring system in the software before connecting. Fig. 35: Hiperface with Sine Signals When this meysuring system is parameterized VCC_FB is switched to 12 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 73: Hall Sensor 12 V

    → Check that you have chosen the right measuring system in the software before connecting. Fig. 36: Hall Sensor 12 V When this meysuring system is parameterized VCC_FB is switched to 12 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 74: Hall Sensor 5.3 V

    → Check that you have chosen the right measuring system in the software before connecting. Fig. 37: Hall sensor 5.3 V When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 75: Field Plate

    Fig. 38: Field plate − 2-wire and 3-wire When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Note A digital field plate (e.g. GMR sensor) is connected to X15 (pin 6), see connection ex- ample page Drive System SD2M - Hardware Description 036228xxF...
  • Page 76: Incremental Encoder With Ttl Signals (5.3 V)

    Check that you have chosen the right measuring system in the software before connecting. Fig. 39: Incremental Encoder with TTL Signals When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 77: Incremental Encoder

    Check that you have chosen the right measuring system in the software before connecting. Fig. 40: Incremental encoder 12 V Encoder failure monitoring is not possible with this measuring system. When this meysuring system is parameterized VCC_FB is switched to 12 V. Drive System SD2M - Hardware Description 036228xxF...
  • Page 78: Pulse In 5 V

    When this meysuring system is parameterized VCC_FB is switched to 5.3 V. Note A pulse generator for 24 V is to be connected to X15 (pin 6), see connection example chapter 8.5.3 “PULSE IN 24 V”, page Drive System SD2M - Hardware Description 036228xxF...
  • Page 79: Temperature Sensor Of The Motor

    Fig. 42: Temperature Sensor of the Motor The temperature sensor must have an internal resistor between 250 Ω and 2 kΩ. Note If no motor temperature sensor is connected, the input must be connected with GND. Drive System SD2M - Hardware Description 036228xxF...
  • Page 80: X18 - Analog Inputs/Outputs

    Connection Examples X18 – Analog Inputs/Outputs 8.8.1 Analog outputs Fig. 43: Analog outputs Configurable output voltage: 0 to +10 V, max. 1 mA Drive System SD2M - Hardware Description 036228xxF...
  • Page 81: Analog Inputs

    CAN_L. The lines have a rated impedance of 120 Ohm. The signal lines are connected to a terminating resistor (120 Ohm) at both ends of the bus cable (see figure). Fig. 45: CAN interface Drive System SD2M - Hardware Description 036228xxF...
  • Page 82: Com1 - Rs232 Interface

    Fig. 46: RS232 interface (X19) If you connect X19 to a standard RS232 interface of a PC (9-pole male submin D con- nector), the used cable must be constructed as follows: Fig. 47: RS232 cable Drive System SD2M - Hardware Description 036228xxF...
  • Page 83: X26/X27 - Servolink

    Category 5 (Class D) or higher. You can either use patch cables (1:1) or crossover ca- bles (TX crosslinked to RX) because the receiver ports (PHY) support automatic cable recognition (auto crossover feature). Drive System SD2M - Hardware Description 036228xxF...
  • Page 84: Motor Phases

    Shield connection clamp Connection method Max. tightening Phoenix article torque number SK 8 Screw connection (M4) 0.6 Nm 3025163 SK 14 Screw connection (M4) 0.8 Nm 3025176 SK 20 Screw connection (M4) 0.8 Nm 3025189 Drive System SD2M - Hardware Description 036228xxF...
  • Page 85: Housing Ground

    If required, you can ground the device at the housing. For this purpose a press nut la- beled is provided. Use an M4 screw (max. length 8 mm) and a spring washer for grounding. Drive System SD2M - Hardware Description 036228xxF...
  • Page 86: Status Display And Error Messages

    The LED flashes at the following intervals: Operational: The complete data channel is active. L2 – error Communication error L3 – processor Green Processor watchdog: Processor is active. (L3 and L4 flash alternately.) L4 – processor Green Drive System SD2M - Hardware Description 036228xxF...
  • Page 87: 7-Segment Display

    List of the Operating States Code Description Ready to switch on Controller active Controller active, controller is limited / PI limit Mains 'Ready for operation' not present yet Boot loader active (during boot / software load) Drive System SD2M - Hardware Description 036228xxF...
  • Page 88: List Of Drive Error Messages

    ▶ drive-setup-tool was not able to com- drive-setup-tool heartbeat Motor is stopped by quick stop (0x10A) ramp and drive is disabled (con- municate with the drive in the para- (266d) trolled standstill). meterized monitoring time. Drive System SD2M - Hardware Description 036228xxF...
  • Page 89 (794d) motor ▶ Insufficient device cooling Ambient temperature too high Motor is stopped by error ramp and ▶ SD2M with liquid cooling of the power (0x31B) current limitation. (795d) components: malfunction of internal Power output stage temperature Motor is stopped by error ramp and ▶...
  • Page 90 (1322d) small, i.e. X41/X63 not connected ▶ DC link not connected Undervoltage in DC link Drive is immediately disabled, mo- (0x52B) tor coasts to standstill. (1323d) Drive System SD2M - Hardware Description 036228xxF...
  • Page 91 (broken cable) Frequency exceeded Safety function SFM/SLOF: ▶ set reference speed value is too high ▶ limit value for Safe Limited Out- put Frequency is parameterized incorrectly ▶ OSSD signals are set incorrect- Drive System SD2M - Hardware Description 036228xxF...
  • Page 92: List Of The Warning Messages

    Speed controller in current limitation / PI limit Position/tracking error greater than parameterized warning threshold W11 Speed error greater than parameterized warning threshold W12 Tracking error of the current too great Ambient temperature greater than parameterized warning threshold W14 Drive System SD2M - Hardware Description 036228xxF...
  • Page 93: Messages Of The Quick Stop Functions

    Software positioning error "Positive limit" Bus system "Quick stop" (The quick stop bit is set to 0) Digital input "Negative limit switch" Digital input "Positive limit switch" Digital input "Speed Enable" Magnetic bearing calibration active Drive System SD2M - Hardware Description 036228xxF...
  • Page 94: General Information Regarding The Wiring

    They must be wired separately from motor ca- bles. ▶ The cable shields must be connected to the connector shell inside of the connec- tors. In the switch cabinet they should be connected to a ground bus. Drive System SD2M - Hardware Description 036228xxF...
  • Page 95 0.3 × cable diameter to the wall (multicore or sheathed cables) The following correction factors are provided for deviating ambient temperatures: Ambient temperature T [°C] Correction factor 1.15 1.08 1.00 0.91 0.82 0.71 0.58 Drive System SD2M - Hardware Description 036228xxF...
  • Page 96: Motor Cable

    → Consider the following with regard to shielding: Always use shielded motor cables. Drive System SD2M - Hardware Description 036228xxF...
  • Page 97: Communication Cables

    Please connect the communication interfaces only with high-quality cables according to the relevant standards. NOTICE Ungrounded test setups → So-called "flying test systems" that are not or not sufficiently grounded can cause damage to the communication interfaces or to the connected devices. Drive System SD2M - Hardware Description 036228xxF...
  • Page 98: Cables For The Rotor Position Detection

    Cables for the External Ballast Resistor The cables of the external ballast resistor of R and +UB must be twisted. If the cable is longer than 20 cm a shielded cable must be used. Drive System SD2M - Hardware Description 036228xxF...
  • Page 99: Current Limitation

    √2 within this frequency range for the SIEB & MEYER devices of the series SD2, SD2S and SD2T. For devices of the series SD2M the current will be limited at rotating field frequen- cies < ƒ...
  • Page 100: Safety Circuit / Restart Lock (Sto)

    WARNING STO function acc. to EN ISO 13849-1:2008-12, DIN EN 62061:2005 SIL 3 not possible The integrated safety circuit/restart lock (STO) of the device series SD2M cannot completely guarantee the necessary safety parameters. → Therefore, please check whether or not the safety circuit/restart lock (STO) is relevant for the safety concept of your machine.
  • Page 101: Functional Description Of The Restart Lock

    The OSSD signal is a pulsed signal, of which the phase position is shifted in relation to the different channels. All errors can be detected by checking the pulse pattern, short- circuit for supply, cross-circuit or defect of the device. This ensures a very high safety level (SIL 4). Drive System SD2M - Hardware Description 036228xxF...
  • Page 102 (stop category 2), ▶ the higher-ranking control has deactivated the drive module, ▶ (reference speed value 0) ▶ the holding brake of the motor has been arrested. Fig. 56: Safety circuit control Drive System SD2M - Hardware Description 036228xxF...
  • Page 103: Wiring Example

    SIL 3 (according to EN ISO 13849-1) is achieved. It is also possible to cascade sever- al different safe emergency stop devices, position switches or door locks to one safety circuit. Fig. 58: Wiring without OSSD Drive System SD2M - Hardware Description 036228xxF...
  • Page 104: Requirements And Standards

    When connected appropriately, the safety concept K1 does not supply any share of dan- gerous, undetected errors in the safety chain for the function STO. Thus the stop function 0+1 according to DIN EN 60204-1 is realized. Drive System SD2M - Hardware Description 036228xxF...
  • Page 105: Restart Lock Procedure

    “Switch on”. Use case B If an STO contact is interrupted during “Switch on”, the device status “Error” is trig- gered. The error must be confirmed via an error reset to continue operation. Drive System SD2M - Hardware Description 036228xxF...
  • Page 106: Appendix

    Specification of Drive Functions Appendix A Specification of Drive Functions Devices of the series SD2M can operate with different drive functions depending on the loaded drive software. The different drive functions support different motors and motor measuring systems. Note The available drive functions depend on the device type and device version.
  • Page 107 ▶ L13001Vxxxxx & F13001Vxxxxx Software pack- ages After the firmware and logic software have been detected, the SD2M software packages can be iden- tified by the number '13' contained in the software designation (e.g. logic software = L13xxx, firmware = F13)xxx.
  • Page 108 ▶ Maximum input/output frequency 2.5 MHz per track ▶ Level RS422 ENC1/EMU as output ▶ Signal A Quad B / pulse output ▶ Maximum input/output frequency 2.5 MHz per track ▶ Level RS422 (3.3 V) Drive System SD2M - Hardware Description 036228xxF...
  • Page 109 ▶ DC link: overvoltage ▶ DC link: undervoltage ▶ Ballast circuit: load ▶ Ambient temperature ▶ Speed: error / slip ▶ Speed: overspeed ▶ Position: tracking error (only with interpolated position control and elec- tronic gear) Drive System SD2M - Hardware Description 036228xxF...
  • Page 110: B Specification Of Device Firmware

    Specification of Device Firmware B Specification of Device Firmware For the drive amplifiers of the series SD2M the following firmware is available at present. Firmware F13001vxxxxx UF / SVC ✔ SERVO / VECTOR ✔ Sensorless vector control (SVC), synchronous HSPAM / UF, asynchronous rotary ✔...
  • Page 111: C Connection Diagram

    Connection Diagram C Connection Diagram The following connection diagrams are examples for the device wiring. Drive System SD2M - Hardware Description 036228xxF...
  • Page 112: C.1 Wiring Example For Ac Power Supply

    OSSD IN8 -... Rext. X16 - Inputs Ballast-R -Controller ON -Enable operation PTC+ TEMP PTC- IN7 -... Feedback TEMP Various Signale_FB ϑ feedback X18 - Analog VCC_FB VCC_10 Motor choke Motor Analog_IN0+ Analog_IN0- Drive System SD2M - Hardware Description 036228xxF...
  • Page 113: C.2 Wiring Example For Dc Power Supply

    24 V or OSSD IN8 -... X16 - Inputs -Controller ON -Enable operation PTC+ TEMP PTC- IN7 -... Feedback TEMP Various Signale_FB ϑ feedback X18 - Analog VCC_FB VCC_10 Motor choke Motor Analog_IN0+ Analog_IN0- Drive System SD2M - Hardware Description 036228xxF...
  • Page 114: D Manufacturers

    Manufacturers D Manufacturers D.1 SIEB & MEYER Accessories In the following you find all accessories for SD2M that you can order at SIEB & MEYER. Note Consider the information on accessories suitable for your device in the technical manu- D.1.1 Connectors of the Series SD2M Connector kit SIEB &...
  • Page 115: D.1.4 Usb>Rs232/485 Converter 050201

    SIEB & MEYER article number Description 050201 USB>RS232/485 converter K362103xxxR01 (xxx = cable RS232 device connection cable to the converter 050201 length in dm) For further information, refer to the document “050201 – USB>RS232/485 Converter”. Drive System SD2M - Hardware Description 036228xxF...
  • Page 116: D.2 Phoenix Contact

    0.8 Nm 3025189 SK 20 Screw connection (M4) max. 0.8 Nm 3026463 SK 35 Screw connection (M5) 1.5 to 1.8 Nm Alternatively you can use WAGO terminals (see WAGO Shield Connection Clamps (p. 117)). Drive System SD2M - Hardware Description 036228xxF...
  • Page 117: D.3 Line Filters By Tdk & Epcos Group

    For this reason the line filter is only to a limited extent usable with an RCD (residual cur- rent protective device). Depending on the SD2M device variant you can use the following line filters by TDK & EPCOS Group: Device variant Input power [kVA] Max.
  • Page 118: Index

    Equipment with connector Error messages EtherCAT connection Power Chokes LED description Quick stop messages Firmware Residual current device (RCD) Grounding Restart lock RJ45 cable RS232 interface Housing ground SERVOLINK 4 connection Drive System SD2M - Hardware Description 036228xxF...
  • Page 119 X18 – Analog X19 – COM1 / Operating Terminal X26 – SERVOLINK 4 IN X27 – SERVOLINK 4 OUT X6 – ENC0 X64 – EtherCAT OUT X65 – EtherCAT IN X7 – ENC1/EMU Drive System SD2M - Hardware Description 036228xxF...

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