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COMBIVERT H6-AIC Series
KEB COMBIVERT H6-AIC Series Manuals
Manuals and User Guides for KEB COMBIVERT H6-AIC Series. We have
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KEB COMBIVERT H6-AIC Series manuals available for free PDF download: Instructions For Use Manual
KEB COMBIVERT H6-AIC Series Instructions For Use Manual (82 pages)
INSTALLATION ACTIVE INFEED CONTROLLER (AIC) AND CHARGING MODULE
Brand:
KEB
| Category:
Control Unit
| Size: 7 MB
Table of Contents
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty and Liability
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
8
List of Tables
9
Glossary
10
Standards for Drive Converters / Control Cabinets
12
Product Standards that Apply Directly to the Drive Converter
12
Basic Standards to Which Drive Converter Standards Refer Directly
12
Standards that Are Used in the Environment of the Drive Converter
13
1 Basic Safety Instructions
14
Target Group
14
Transport, Storage and Proper Use
14
Installation
15
Electrical Connection
16
EMC-Compatible Installation
17
Voltage Test
17
Insulation Measurement
17
Start-Up and Operation
18
Maintenance
19
Repair
20
Disposal
20
2 Product Description
21
Specified Application
22
Unintended Use
22
Product Features
23
Special Features of the AIC Module
23
Particularities of the Charging Unit
23
Part Code
24
Table 1: Part Code
24
3 Technical Data
25
Operating Conditions
25
Climatic Ambient Conditions
25
Table 2: Climatic Ambient Conditions
25
Mechanical Ambient Conditions
26
Chemical / Mechanical Active Substances
26
Table 3: Mechanical Ambient Conditions
26
Table 4: Chemical / Mechanical Active Substances
26
Electrical Operating Conditions
27
Device Classification
27
Electromagnetic Compatibility
27
Table 5: Device Classification
27
Table 6: Electromagnetic Compatibility
27
Technical Data of the AIC Modules
28
Table 7: Technical Data AIC Modules
28
Table 8: Technical Data of the Charging Modules H6
29
Technical Data of the Charging Units H6
29
DC Link Capacities of the H6 Modules
30
Table 9: DC Link Capacities of the H6 Modules
30
Mechanical Installation
31
Control Cabinet Installation
31
Figure 1: Control Cabinet Installation
31
Mounting Instructions for Control Cabinet Installation
32
Installation Instructions For Flat Rear Heat Sink
32
Dimensions Central Heat Sink
32
Air Heat Sink
32
Table 10: Mounting Instructions for Control Cabinet Installation
32
Liquid Heat Sinks
33
Figure 2: Main Heat Sink for COMBIVERT H6
33
Dimensions And Weights Of Modules With Flat Rear Heat Sink
34
Figure 3: Dimensions and Weights of the Modules
34
Dimensions and Weights of Modules with Air Heat Sink
35
Figure 4: Dimensions Housing P
35
Figure 5: Dimensions Housing S
36
Figure 6: Dimensions Housing U
37
Figure 7: Dimensions Housing W
38
AIC Filter 3X400 V AC for Switching Frequency 8
39
Figure 8: AIC Filter 3X400 V AC for Switching Frequency 8
39
AIC Filter 3X400 V AC for Switching Frequency 4
40
Figure 9: AIC Filter 3X400 V AC for Switching Frequency 4
40
Sine-Wave Emc Filter With DC Regeneration
41
Table 11: Sine-Wave EMC Filter with DC Regeneration
41
4 Installation and Connection
42
Construction of the Device
42
Figure 10: Front View of the Device
42
Figure 11: Connections of the Front Side
43
Figure 12: View of the Bottom of the Device Size C / S
44
Figure 13: View of the Bottom of the Device Size E / U
45
Figure 14: View of the Bottom of the Device Size G / W
46
Figure 15: View Upper Side of the Device
47
Figure 16: Status LED Displays AIC Module
48
Status LED 1 AIC Module
48
Status LED 2 Safety Module
48
Status LED Displays AIC Module
48
Table 12: Status LED 1 AIC Module
48
Table 13: Status LED 2 Safety Module
48
Structure of the Charging Module
49
Figure 17: Front View of the Device
49
Figure 18: Connections of the Front Side
50
Figure 19: Terminal Block X1E
50
Figure 20: Terminal Block X1F
50
Figure 21: View Rear Side of the Device
51
Figure 22: Terminal Block X1A
51
Figure 23: Terminal Block X1B
52
Figure 24: Connection for Protective Earth and Function Earth
52
Figure 25: Status LED Displays Charging Module
52
Status LED Charging Module
52
Status LED Displays Charging Module
52
Table 14: Status LED Charging Module
52
Figure 26: View Upper Side of the Device
53
Connection of the Power Unit
54
Connection of the DC Bus X1D
54
Connection of the 24V Bus X1C
54
Figure 27: Connection of the DC Bus
54
Figure 28: Connection of the 24V Bus
54
Connection Of Filter, Aic And Charging Module
55
Figure 29: Connection of Filter, AIC and Charging Module
55
Connection Of Filter, Aic, Charging Module And Control At DC Bus
56
Figure 30: Connection of Filter, AIC and Charging Module
56
Temperature Monitoring of the Braking Resistor
57
Terminals R-T1, R-T2
57
Figure 31: Wiring Example Temperature Monitoring
57
Connection of the Control
58
Error Chain Terminal X2C, X2D
58
Error Chain (Channel 1)
58
Error Power Supply Unit (Channel 2)
58
Wiring Example Error Chain
58
Figure 32: Error Chain Terminal X2C, X2D
58
Figure 33: Wiring Example Error Chain
58
Ethercat System Bus Terminal X4B
59
Diagnosis / Visualisation X4A
59
Table 15: Ethercat System Bus Socket X4B
59
Table 16: Diagnosis / Visualisation X4A
59
Technical Data of the Inputs
60
Technical Data of the Outputs
60
Assignment of the Interfaces
60
Digital Inputs and Outputs X2A
60
Figure 34: Assignment of the Interfaces
60
Table 17: Technical Data of the Outputs
60
Assembly of the Wires to PUSH in Terminals
61
Figure 35: Assembly of the Control Cable
61
Table 18: Wire-End Ferrules and Stripping Length
61
Assignment of the Terminal Block X2A AIC Module
62
Assignment of the Terminal Block X2A Charging Module
62
Figure 36: Assignment of the Terminal Block X2A AIC Module
62
Figure 37: Assignment of the Terminal Block X2A Charging Module
62
Connection of the Digital Inputs
63
Connection of the Digital Outputs
63
Example for the Control of Digital Inputs and Digital Outputs
63
Figure 38: Connection of the Digital Inputs DI 1
63
Figure 39: Connection of the Digital Outputs DO 1
63
Figure 40: Example for the Control of Digital Inputs and Digital Outputs
63
Safety Modules Terminal Block X2B (Not for Charging Module)
64
Module Type 0 Terminal Block X2B
64
Control Release
64
Figure 41: Safety Module Type 0 Terminal Block X2B (Top View)
64
Figure 42: Connection of the Control Release Via Switch and PLC
64
5 Certification
65
CE-Marking
65
UL Marking
65
Further Informations and Documentation
66
6 Cooling System
67
Installation of Water-Cooled Units
67
Heat Sink and Operating Pressure
67
Materials in the Cooling Circuit
67
Requirements on the Coolant
68
Table 19: Electrochemical Voltage Series / Standard Potentials against Hydrogen
68
Table 20: Requirements on the Coolant
68
Connection to the Cooling System
69
Coolant Temperature and Moisture Condensation
69
Table 21: Supply of Temper Coolant
70
Coolant Heating Depending On Power Loss And Flow Rate With Water
71
Typically Fall Of Pressure Depending On The Rate Of Flow
71
Figure 43: Coolant Heating Depending on Power Loss
71
Figure 44: Typically Fall of Pressure Depending on the Rate of Flow
71
7 Start-Up
72
Default Setting
72
Step-By-Step Start-Up H6 AIC
73
Figure 45: Step-By-Step Start-Up H6 AIC
79
8 Revision History
80
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KEB COMBIVERT H6-AIC Series Instructions For Use Manual (72 pages)
INSTALLATION ACTIVE INFEED CONTROLLER
Brand:
KEB
| Category:
Inverter
| Size: 4 MB
Table of Contents
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty and Liability
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
8
List of Tables
9
Glossary
10
Standards for Drive Converters / Control Cabinets
12
Product Standards that Apply Directly to the Drive Converter
12
Basic Standards to Which Drive Converter Standards Refer Directly
12
Standards that Are Used in the Environment of the Drive Converter
13
1 Basic Safety Instructions
14
Target Group
14
Transport, Storage and Proper Use
14
Installation
15
Electrical Connection
16
EMC-Compatible Installation
17
Voltage Test
17
Insulation Measurement
17
Start-Up and Operation
18
Maintenance
19
Repair
19
Disposal
20
2 Product Description
21
Specified Application
22
Residual Risks
22
Unintended Use
22
Part Code
23
Table 1: Part Code
23
3 Technical Data
24
Operating Conditions
24
Climatic Environmental Conditions
24
Table 2: Climatic Environmental Conditions
24
Mechanical Environmental Conditions
25
Chemical / Mechanical Active Substances
25
Table 3: Mechanical Environmental Conditions
25
Table 4: Chemical / Mechanical Active Substances
25
Electrical Operating Conditions
26
Device Classification
26
Electromagnetic Compatibility
26
Table 5: Device Classification
26
Table 6: Electromagnetic Compatibility
26
4 Unit Data
27
Table 7: Device Data
27
Overload Characteristic
30
Accessories
30
Aic, Lcl And Emc Filters
30
Figure 1: Overload Characteristic
30
Table 8: AIC, LCL and EMC Filters
30
Common Mode Filter
31
Table 9: Common Mode Filter
31
Table 10: Sinus EMC Filters and Mains Chokes
31
DC Fuses
32
Alternative DC-Fusing
32
Table 11: DC Fuses
32
Table 12: Alternative DC-Fusing
32
Additional Precharging Resistor at Master-Slave Operation
33
Dimensions and Weights
33
Table 13: Dimensions and Weights
33
5 Installation
34
EMC-Compatible Control Cabinet Installation
34
Installation Instructions
34
Table 14: EMC-Compatible Control Cabinet Installation
34
6 Connection of the Combivert F5-AIC
35
Description of the Input Terminals at the Drive Converter
35
Table 15: Description of the Input Terminals at the Drive Converter
35
Terminal Blocks of the Devices
36
Figure 2: Terminal Blocks Housing E
36
Figure 3: Terminal Blocks Housing G
36
Figure 4: Terminal Blocks Housing H
36
Figure 5: Terminal Blocks Housing R
37
Figure 6: Terminal Blocks Housing U
37
Figure 7: Terminal Blocks Housing P
38
Cross-Sections and Tightening Torques of the Terminals
39
Table 16: Cross-Sections and Tightening Torques of the Terminals
39
External Fan Supply for Housing P and U
40
Figure 8: External Fan Supply for Housing P and U
40
Temperature Detection T1, T2
41
Use of the Temperature Input in KTY Mode
41
Use of the Temperature Input in PTC Mode
41
Input and Pre-Charging Circuits
42
Table 17: Wiring Example in PTC Mode
42
Circuit Examples
43
Instructions to the Following Circuit Example
43
Circuit Example For The Power Unit With Aic/Lcl Filter
44
Figure 9: Circuit Example for the Power Unit with AIC/LCL Filter
44
Circuit Example For The Power Unit With Aic/Lcl Filter And Common Mode Filter
45
Figure 10: Circuit Example for the Power Unit with AIC/LCL Filter and Common Mode Filter
45
Circuit Example for the Master-Slave Operation with AIC/LCL Filter and Common Mode Filter
46
Figure 11: Circuit Example for the Master-Slave Operation with AIC/LCL Filter and Common Mode Filter
46
Circuit Example for the Control Circuit
47
Figure 12: Circuit Example for the Control Circuit
47
Functional Description
48
Figure 13: Flow Chart Switch-On Procedure
48
7 Connection of the Control
49
Control Board for F5 AIC Devices
49
Assignment of the Terminal Block X2A
49
Connection of the Control
50
Digital Inputs
50
Figure 14: Assignment of the Terminal Block X2A
50
Figure 15: Digital Inputs
50
Analog Inputs
51
Voltage Input External Power Supply
51
Digital Outputs
51
Figure 16: Analog Inputs
51
Figure 17: Voltage Input External Power Supply
51
Figure 18: Digital Outputs
51
Relay Outputs
52
Analog Outputs
52
Voltage Output
52
Figure 19: Relay Outputs
52
Figure 20: Analog Outputs
52
Figure 21: Voltage Output
52
8 Operation of the Control
53
Operation Without Operator
53
Operation with Digital Operator
53
Figure 22: Operation with Digital Operator
53
Keyboard Operation
54
Parameter Numbers and / Values
54
Password Input
54
Resetting of Error Messages
54
Interface Operator
55
Description of the Diagnostic and Parameter Interface X6B
55
Figure 23: Password Input
55
Figure 24: Interface Operator
55
Description of the RS232/485 Interface X6C
56
Connection of the RS232 Interface
56
Connection of the RS485 Interface
56
Table 18: Description of the RS232/485 Interface X6C
56
Wiring RS485 Full Duplex
57
Wiring RS485 Half Duplex
57
Remote Control
57
Further Operators
57
Figure 25: Wiring RS485 Full Duplex
57
Figure 26: Wiring RS485 Half Duplex
57
9 Dimensioning
58
Dimensioning Instructions
58
Technical Data of Combivert Drive Converters
59
Table 19: Technical Data of COMBIVERT Drive Converters
60
Technical Data of the Combivert F5 AIC Devices
61
Table 20: Technical Data of KEB COMBIVERT F5 AIC Devices
61
10 Cooling System
62
Installation of Liquid-Cooled Devices
62
Heat Sink and Operating Pressure
62
Materials in the Cooling Cicuit
62
Table 21: Heat Sink and Operating Pressure
62
Requirements on the Coolant
63
Table 22: Electrochemical Series / Standard Potentials against Hydrogen
63
Table 23: Requirements on the Coolant
63
Coolant Temperature
64
Moisture Condensation
64
Supply of Temper Coolant
64
Connection to the Cooling System
65
Table 24: Coolant Inlet Temperature [°C] Is Depending on Ambient Temperature and Air Humidity
65
Pressure Drop Of The Heat Sink Depending On The Flow Rate
66
Figure 27: Pressure Drop of the Heat Sink Depending on the Flow Rate
66
Connection Scheme for a Cooling Circuit (Series Connection)
67
Figure 28: Coolant Connection
67
Volume Flow In Dependence Of The Heat Power Dissipation And Temperature Difference
68
Figure 29: Volume Flow in Dependence of the Heat Power Dissipation and Temperature Difference
68
Connection Scheme for a Cooling Circuit (Parallel Connection)
69
Decommissioning
69
Figure 30: Connection Scheme for a Cooling Circuit
69
11 Revision History
70
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