KEB COMBIVERT 00F6V80-001A Instructions For Use Manual

KEB COMBIVERT 00F6V80-001A Instructions For Use Manual

Installation control application
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Instrcution for Use
COMBIVERT F6
Installation F6 Control Application
Übersetzung der Originalanleitung
Dokument 20118593 EN 07

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Summary of Contents for KEB COMBIVERT 00F6V80-001A

  • Page 1 Instrcution for Use COMBIVERT F6 Installation F6 Control Application Übersetzung der Originalanleitung Dokument 20118593 EN 07...
  • Page 2 Impressum KEB Automation KG Südstraße 38, D-32683 Barntrup Deutschland Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb.de ma_dr_f6-cu-a-inst-20118593_en Version 07 • Ausgabe 09/11/2022...
  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... Maintenance............................
  • Page 4 Table of Contents KEB Automation KG Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... Realtime-Ethernet module ........................Encoder interfaces ............................
  • Page 5 List of Figures List of Figures Abb. 1 Pin assignment socket D-Sub-9 (top view) .................... Abb. 2 Serial cable for the connection to a PC....................Abb. 3 Connection CAN bus..........................Abb. 4 Assignment of the input signals (as difference signals) ................. Abb.
  • Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and control elements................... Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................
  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.
  • Page 8: Symbols And Markers

    Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.
  • Page 9: Validity Of This Manual

    Introduction | 1 Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. 1.6 Validity of this manual This part of the instruction manual describes the implemented control card. It • is only valid in conjunction with the instructions for use of the power part. •...
  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.
  • Page 11: Start-Up And Operation

    General Safety Instructions | 2 2.2 Start-up and operation The start-up (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions Directive 2006/42/EG Directive 2014/30/EU; EN 60204-1 must be observed. Wrong parameterization WARNUNG Unintentional behaviour of the drive ü...
  • Page 12: Product Description

    3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board APPLIKATION Die Steuerkarte APPLIKATION stellt folgende Grundfunktionen zur Verfügung: • Digital and analog inputs and outputs • Potential-free relay output • CAN fieldbus interface • Serial diagnostic interface for connection to a PC •...
  • Page 13: Connection And Control Elements

    Product description | 3 Control board Safety module Set contains Material number APPLICATION Type 1 terminal strip 28-pole 00F6V80-001A terminal strip 20-pole terminal strip 6-pole APPLICATION Type 3 terminal strip 32-pole 00F6V80-003A terminal strip 28-pole terminal strip 6-pole 1)00F6V80-01xA customer-specific connector sets Tab. 1: Connector sets 3.4 Connection and control elements Temperature monitoring, brake...
  • Page 14: Control Terminal Strip X2A

    3 | Product description KEB Automation KG 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: • 8 digital inputs • 2 digital outputs • 1 Relay output •...
  • Page 15: Vcc - Led

    Product description | 3 LEDs Status Note ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.11.2 VCC - LED LED colour Description Power supply of the control card switched off. green Control is supplied with 24 V.
  • Page 16: Connection Of The Control

    4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control cables and power cables separately (approx. 10…20 cm distance); Lay crossings in a right angle. • In case of inductive load on the relay outputs a protective wiring must be provided (e.g.
  • Page 17: Terminal Strip X2A

    Connection of the control | 4 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 / analog input 3 (switchable via software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 Reference potential for digital output Digital output 1...
  • Page 18: Digital Outputs

    4 | Connection of the control KEB Automation KG Terminals X2A.1…X2A.8 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 … 30 V / 2 … 6 mA Special features DI1 is switchable via software as analog input AN3.
  • Page 19: Relay Output

    Connection of the control | 4 Connection Connection appliance Connection external control 10 12 ext. 4.2.3 Relay output; 4.2.3.1 Relay output 3-pole Specification relay output 3-pole Number Name Terminals X2A.13 (NC contact) X2A.14 (NO contact) X2A.15 (switching contact) Type 3-pole, switching contacts Voltage Maximum DC 30 V Current...
  • Page 20: Analog Input

    4 | Connection of the control KEB Automation KG 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! ACHTUNG Malfunction or defect caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.
  • Page 21: Analog Output

    Connection of the control | 4 Connection Connection of the analog absolute input AN3 DC 0,2…10 V 4.2.5 Analog output Specification Number Name ANOUT Terminals X2A.22 analog output X2A.21 reference potential Classification DIN EN 61131-2 Voltage output DC 0.0…10 V (corresponds to 0…100 % output value) Minimum load impedance 1 kΩ...
  • Page 22: Tab. 10 Calculation The Current Consumption

    4 | Connection of the control KEB Automation KG Consumer Current consumption Control 0.6 A Power unit Housing 2 / 3 / 4 0 A Housing 6 0.6 A Housing 7 / 8 / 9 1.0 A Consumer Brake Max. 2.0 A Encoder Max. 0.5 A Digital output DO1 Max.
  • Page 23 Connection of the control | 4 Notes DC voltage output (SELV ) to supply the digital inputs. Connection see Digital Inputs [} 17] ma_dr_f6-cu-a-inst-20118593_en...
  • Page 24: Safety Module X2B

    5 | Safety module X2B KEB Automation KG 5 Safety module X2B The installed safety module is identified by the 6th digit of the material number. 6. digit Variants Safety module type 1 (APPLICATION) Safety module type 3 reserved 5.1 Safety module type 1 The safety module type 1 includes the following functions: and SBC.
  • Page 25: Diagnosis/Visualisation X4A | 6

    Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection of a control operator. • DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...
  • Page 26: Usb-Serial Converter

    6 | Diagnosis/visualisation X4A KEB Automation KG 6.3 USB-serial converter The USB serial converter (material number 0058060-0040) is used to connect drive controllers, operators or IPC controllers with DIN 66019 interface or HSP5 terface to the USB port of personal computers. The USB-serial converter is internal electrically isolated.
  • Page 27: Fieldbus Interfaces | 7

    Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant APPLICATION | Multi encoder interface, CAN®, Realtime ethernet mod- APPLICATION | Multi encoder interface, CAN®...
  • Page 28: Realtime-Ethernet Module

    7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description Bus off r (permanent) CAN bus switched off. Invalid configuration r-0 (grid 200 ms) General configuration er- ror. Warning limit reached r-0-0-0-0-0 (grid 200 ms) An error counter has reached or exceeded the warning level.
  • Page 29: Encoder Interfaces | 8

    Encoder interfaces | 8 8 Encoder interfaces 8.1 Multi-Encoder-Interface The multi-encoder interface consists of two channels. Channel A supports the fol- lowing encoder types: • incremental encoder input (RS485) with or without zero signal • Resolver • EnDat (digital with 1V ss incremental signals) •...
  • Page 30: Input Signals

    8 | Encoder interfaces KEB Automation KG 8.2 Input signals 360° mechanically/ increments per revolution 1Vss Cos(+) - Cos(-) (typically 1Vss Sin(+) - Sin(-) (typically 360° mechanically = 360° electronically Sin_abs(+) - 1Vss Sin_abs(-) (typically Cos_abs(+) - 1Vss Cos_abs(-) (typically 0.2 ...
  • Page 31: Encoder Sockets X3A/X3B

    Encoder interfaces | 8 8.3 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector- (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw UNC 4.40 encoder Incremental Incremental Resolver Hiperface SinCos (ab- SSI, EnDat Sin/Cos-...
  • Page 32: Description Of The Encoder Interfaces

    8 | Encoder interfaces KEB Automation KG voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Abb. 5: Encoder cable length The supply voltage depends on the set encoder. The other values can be found in the data sheet of the encoder and the encoder cable.
  • Page 33: Tab. 14 Encoder Specifications

    Encoder interfaces | 8 Signals Description 25, 26 5.25 V / 8 V Output supply voltage for encoder: ec14 = 0 => 5.25 V +5 %/ -10 % ec14 = 1 => 8 V +5 %/ -10 % ec14 = 2 => automatically, depending on the set encoder type (ec16) Max.
  • Page 34: Brake Control And Temperature Detection

    9 | Brake control and temperature detection KEB Automation KG 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output Reserved Reserved Temperature detection / input + Temperature detection / input - Tab. 15: Assignment of the terminal block X1C 9.1 Brake control...
  • Page 35: Temperature Detection

    Brake control and temperature detection | 9 9.2 Temperature detection Electric shock by sensors without protective separation! GEFAHR a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).
  • Page 36: Connection Of A Kty Sensor

    9 | Brake control and temperature detection KEB Automation KG 9.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! ACHTUNG Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding a) Operate KTY sensors in forward direction.
  • Page 37: Revision History

    Revision History | 10 10 Revision History Edition Version Note 2016-10 Completion pre-series version 2017-03 Completion of series version 2017-07 Connector sets included; brake control updated. 2017-09 Designation of the terminals in chapter 2.4.7. corrected. New specification of the analog input inserted. 2019-07 Use of universal clamp sets;...
  • Page 38: Glossary

    Glossary KEB Automation KG Glossary Application EN 61800-5-1 The application is the intended use of the KEB Adjustable speed electrical power drive systems. product. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC 61800-5-1) Basic insulation Protection against contact with electrical voltage.
  • Page 39 Glossary Safe brake control Safe speed range; like SLS but with an upper and lower limit with the same sign. Safe direction Safe torque off Safe Emergency Limit SELV Safe protective extra-low voltage (unearthed; <60V). SinCos Incremental encoder with sinusoidal signals. Safely-limited acceleration Safely-limited increment Safely-limited position...
  • Page 40: Index

    Index KEB Automation KG Index Absoluteingang  20 Analogausgang  21 Bedienelemente  13 Differenzeingang  20 DIN66019II  25 Gleichspannungsausgang  23 Potenzialausgleichsleitung  20 PT1000  36  36 Sicherheitsmodul  24 Stromaufnahme  22 Übersicht  13 Verbindungskabel  25 ma_dr_f6-cu-a-inst-20118593_en...
  • Page 41 WEITERE KEB PARTNER WELTWEIT: www.keb.de/kontakt/kontakt-weltweit...
  • Page 42 Automation mit Drive www.keb.de KEB Automation KG • Südstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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Combivert 00f6v80-003a

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