Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... Maintenance............................
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Table of Contents KEB Automation KG Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... Realtime-Ethernet module ........................Encoder interfaces ............................
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List of Figures List of Figures Abb. 1 Pin assignment socket D-Sub-9 (top view) .................... Abb. 2 Serial cable for the connection to a PC....................Abb. 3 Connection CAN bus..........................Abb. 4 Assignment of the input signals (as difference signals) ................. Abb.
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List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and control elements................... Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................
Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.
Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.
Introduction | 1 Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. 1.6 Validity of this manual This part of the instruction manual describes the implemented control card. It • is only valid in conjunction with the instructions for use of the power part. •...
2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.
General Safety Instructions | 2 2.2 Start-up and operation The start-up (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions Directive 2006/42/EG Directive 2014/30/EU; EN 60204-1 must be observed. Wrong parameterization WARNUNG Unintentional behaviour of the drive ü...
3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board APPLIKATION Die Steuerkarte APPLIKATION stellt folgende Grundfunktionen zur Verfügung: • Digital and analog inputs and outputs • Potential-free relay output • CAN fieldbus interface • Serial diagnostic interface for connection to a PC •...
3 | Product description KEB Automation KG 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: • 8 digital inputs • 2 digital outputs • 1 Relay output •...
Product description | 3 LEDs Status Note ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.11.2 VCC - LED LED colour Description Power supply of the control card switched off. green Control is supplied with 24 V.
4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control cables and power cables separately (approx. 10…20 cm distance); Lay crossings in a right angle. • In case of inductive load on the relay outputs a protective wiring must be provided (e.g.
Connection of the control | 4 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 / analog input 3 (switchable via software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 Reference potential for digital output Digital output 1...
4 | Connection of the control KEB Automation KG Terminals X2A.1…X2A.8 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 … 30 V / 2 … 6 mA Special features DI1 is switchable via software as analog input AN3.
Connection of the control | 4 Connection Connection appliance Connection external control 10 12 ext. 4.2.3 Relay output; 4.2.3.1 Relay output 3-pole Specification relay output 3-pole Number Name Terminals X2A.13 (NC contact) X2A.14 (NO contact) X2A.15 (switching contact) Type 3-pole, switching contacts Voltage Maximum DC 30 V Current...
4 | Connection of the control KEB Automation KG 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! ACHTUNG Malfunction or defect caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range.
Connection of the control | 4 Connection Connection of the analog absolute input AN3 DC 0,2…10 V 4.2.5 Analog output Specification Number Name ANOUT Terminals X2A.22 analog output X2A.21 reference potential Classification DIN EN 61131-2 Voltage output DC 0.0…10 V (corresponds to 0…100 % output value) Minimum load impedance 1 kΩ...
4 | Connection of the control KEB Automation KG Consumer Current consumption Control 0.6 A Power unit Housing 2 / 3 / 4 0 A Housing 6 0.6 A Housing 7 / 8 / 9 1.0 A Consumer Brake Max. 2.0 A Encoder Max. 0.5 A Digital output DO1 Max.
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Connection of the control | 4 Notes DC voltage output (SELV ) to supply the digital inputs. Connection see Digital Inputs [} 17] ma_dr_f6-cu-a-inst-20118593_en...
5 | Safety module X2B KEB Automation KG 5 Safety module X2B The installed safety module is identified by the 6th digit of the material number. 6. digit Variants Safety module type 1 (APPLICATION) Safety module type 3 reserved 5.1 Safety module type 1 The safety module type 1 includes the following functions: and SBC.
Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection of a control operator. • DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...
6 | Diagnosis/visualisation X4A KEB Automation KG 6.3 USB-serial converter The USB serial converter (material number 0058060-0040) is used to connect drive controllers, operators or IPC controllers with DIN 66019 interface or HSP5 terface to the USB port of personal computers. The USB-serial converter is internal electrically isolated.
Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant APPLICATION | Multi encoder interface, CAN®, Realtime ethernet mod- APPLICATION | Multi encoder interface, CAN®...
7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description Bus off r (permanent) CAN bus switched off. Invalid configuration r-0 (grid 200 ms) General configuration er- ror. Warning limit reached r-0-0-0-0-0 (grid 200 ms) An error counter has reached or exceeded the warning level.
Encoder interfaces | 8 8 Encoder interfaces 8.1 Multi-Encoder-Interface The multi-encoder interface consists of two channels. Channel A supports the fol- lowing encoder types: • incremental encoder input (RS485) with or without zero signal • Resolver • EnDat (digital with 1V ss incremental signals) •...
8 | Encoder interfaces KEB Automation KG voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Abb. 5: Encoder cable length The supply voltage depends on the set encoder. The other values can be found in the data sheet of the encoder and the encoder cable.
9 | Brake control and temperature detection KEB Automation KG 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output Reserved Reserved Temperature detection / input + Temperature detection / input - Tab. 15: Assignment of the terminal block X1C 9.1 Brake control...
Brake control and temperature detection | 9 9.2 Temperature detection Electric shock by sensors without protective separation! GEFAHR a) Only use sensors with basic insulation. b) Only sensors with double insulation (basic insulation plus additional insulation) are permitted up to the specified year/week of manufacturing (see specifica- tion).
9 | Brake control and temperature detection KEB Automation KG 9.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! ACHTUNG Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding a) Operate KTY sensors in forward direction.
Revision History | 10 10 Revision History Edition Version Note 2016-10 Completion pre-series version 2017-03 Completion of series version 2017-07 Connector sets included; brake control updated. 2017-09 Designation of the terminals in chapter 2.4.7. corrected. New specification of the analog input inserted. 2019-07 Use of universal clamp sets;...
Glossary KEB Automation KG Glossary Application EN 61800-5-1 The application is the intended use of the KEB Adjustable speed electrical power drive systems. product. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC 61800-5-1) Basic insulation Protection against contact with electrical voltage.
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Glossary Safe brake control Safe speed range; like SLS but with an upper and lower limit with the same sign. Safe direction Safe torque off Safe Emergency Limit SELV Safe protective extra-low voltage (unearthed; <60V). SinCos Incremental encoder with sinusoidal signals. Safely-limited acceleration Safely-limited increment Safely-limited position...