Installing The Crankshaft Bearing Inner Race; Changing Connecting Rod, Conrod Bearing And Crank Pin - KTM 450 SX-F EU Repair Manual

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301ENGINE - WORK ON THE INDIVIDUAL PARTS
Installinllhe crankshaft bearinl inner race
-
Fix the crankshaft in the vise.
Info
I
Use soft jaws.
-
Slide on the compensating disk.
-
Heat the crankshaft bearing inner race in special tool
and mount together.
Guideline
1120 °C (248
oF)
-
Repeat these steps on the opposite side.
-
Ensure that the new crankshaft bearing inner race is flush.
Info
I
After replacing the crankshaft bearings, the crankshaft end play must be
measured.
Chanlinl conn8ctinl rod, conrad blarinl and crank pin
Main
work
-
Position the crankshaft in the press with the special tool
1 Extrude plate, base (77629009001)
(
~
p. 234)
-
Position the special tool
between the crank webs.
1 Extrude plate, top (77629009002)
(
~
p. 234)
-
Press the crank pin with the special tool out of the upper crank web.
1 Pressing device for crankshaft, complete (75029047000)
(~
p. 231)
Info
I
Hold the lower crank web.
-
Remove the connecting rod and bearing.
-
Press the crank pin out of the lower crank web.
-
Press in the new crank pin
as far as possible.
, /
Oil hole
is aligned with oil hole
.
X
If the oil holes are not correctly aligned, the conrad bearing will not be sup-
plied with oil.
-
Use compressed air to check that the oil hole is clear.
139

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