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KTM 450 XC-F 2018 Setup Instructions

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SETUP INSTRUCTIONS
2018
450 SX‑F
450 XC-F
Art. no. 3213712en

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Summary of Contents for KTM 450 XC-F 2018

  • Page 1 SETUP INSTRUCTIONS 2018 450 SX‑F 450 XC-F Art. no. 3213712en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 2 SETUP Unpacking and setting up the vehicle Package 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that the scope of supply is complete on the basis of the E00851-10 enclosed packing list.
  • Page 6 2 SETUP – Have a lift stand available. Lift stand (78129955100) – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. 402051-01 – Remove the cardboard from around the shock absorber. –...
  • Page 7 2 SETUP – Position the fork legs and tighten the screws of the triple clamp. Guideline Screw, top triple 17 Nm (12.5 lbf ft) clamp Screw, bottom triple 12 Nm (8.9 lbf ft) clamp Air release screw of the right fork leg is positioned to F01064-10 the front.
  • Page 8 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamp. – Mount screws but do not tighten yet. – First bolt the handlebar clamp with screws onto the longer, higher side of the handlebar supports so that both parts touch. –...
  • Page 9 2 SETUP (XC‑F US) – Preassemble the hand guards on the left and right. F01067-01 – Mount the left hand guard. – Mount the right hand guard. F01068-01 (All SX‑F models) – Position indicator lamp attachment with malfunction indicator lamp. Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft)
  • Page 10 2 SETUP (XC‑F US) – Position indicator lamp attachment with malfunction indicator lamp and fuel level warning lamp. Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Join plug-in connector F01070-10 – Join plug-in connector –...
  • Page 11 2 SETUP – Position spring as shown. Spring engages in area K00621-12 – Press the spring with special tool Pliers for footrest spring (79029083000) The special tool is applied to area on the footrest. – Mount pin F01071-10 – Mount the washer and split pin –...
  • Page 12 2 SETUP – Position spring as shown. Spring engages in area K00621-12 – Press the spring with special tool Pliers for footrest spring (79029083000) The special tool is applied to area on the footrest. – Mount pin F01071-10 – Mount the washer and split pin F01072-10 Left footrest (XC‑F US) –...
  • Page 13 2 SETUP – Position spring as shown. Spring engages in area K00688-10 – Press the spring with special tool Pliers for footrest spring (79029083000) The special tool is applied to area on the footrest. – Mount pin F01073-10 – Mount the washer and split pin F01074-10 –...
  • Page 14 2 SETUP – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Apply the sticker included in the delivery (optional). – Refuel. ( p. 20) – Position all controls in their exact positions on the handlebar.
  • Page 15 3 WORK Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 16 3 WORK Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
  • Page 17 3 WORK Installing front fender Main work – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis S01218-10 Finishing work – Install the start number plate. ( p. 15) Installing the start number plate –...
  • Page 18 3 WORK – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 Mounting the seat – Mount the front of the seat on the collar bushing of the fuel tank, lower the seat at the rear, and push the seat forward. H02218-11 –...
  • Page 19 3 WORK Installing the battery Main work – Insert the battery into the battery compartment with the termi- nals facing forward and secure with holding bracket Battery (HJTZ5S-FP) – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis –...
  • Page 20 3 WORK Warning Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Even when there is no load on the battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the battery.
  • Page 21 3 WORK 3.10 Opening the filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not refuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 22 3 WORK 3.11 Closing the filler cap (All SX‑F models) – Mount filler cap and turn it clockwise until the fuel tank is tightly closed. Info Route fuel tank breather hose without kinks. S01198-10 (XC‑F US) – Replace the filler cap and turn clockwise until release but- locks in place.
  • Page 23 3 WORK Warning Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Switch off the engine. – Open the filler cap. ( p.

  • Page 24: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, combination switch ® K50x18 3 Nm (2.2 lbf ft) EJOT DELTA PT ® Screw, intake air temperature sen- 45x12‑Z 1 Nm (0.7 lbf ft) EJOT PT...
  • Page 25 4 TECHNICAL DATA Screw, front brake caliper 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, manifold on cylinder head 15 Nm (11.1 lbf ft) brace Screw, subframe 35 Nm (25.8 lbf ft) Loctite ®...
  • Page 26 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.

  • Page 27: Auxiliary Substances

    6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier Motorex ® – Bike Grease 2000...
  • Page 28 *3213712en* 3213712en 04/2017 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...

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450 sx-f 2018