Installing The Drive Wheel Of The Balancer Gear - KTM 450 SX-F EU Repair Manual

301ENGINE ASSEMBLY
- Lock the outer clutch hub and primary gear with the special tool and tighten
nut
Guideline
Nut, pri mary gear M27xl
I
Gear quadrant (80029004000) (-- p. 235)
• Info
80 Nm
(59 Ibf
It)
I
Ensure that the crankshaft is not locked.
- Mount the inner clutch hub.
Loclil" 243
111
164
- Position the new lock washer and mount nut . Hold the inner clutch hub using
special tool and tighten the nut.
Guideline
Nut, inner clutch hub M18x1.5
I
Clutch holder (77329003000) (-- p. 232)
- Secure the nut with the lock washer.
- Thoroughly oil the clutch facing discs.
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Engine oil (SAE lOW/50) (-- p. 224)
80 Nm
(59 Ibf
It)
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111
- Beginning with an intermediate clutch disc, alternately insert all other clutch fac-
ing discs and intermediate clutch discs into the outer clutch hub.
- Insert pressure piece with the push rod into the gearbox main shalt.
- Position the crankshaft at TOC and lock it with the special tool.
I
Engine blocking screw (77329010000) (-- p. 232)
- Position pressure cap . Mount screws
the screws ina crisscross pattern.
Guideline
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Screw, clutch spring
with the washers and springs. Tighten
110 Nm (7.4 Ibf ft)
I
Installinllhe driva wheel
of
the balancer lear
- Position drive wheel of the balancer gear.
- Mount and tighten nut with the special tool.
Guideline
Nut, freewheel hub M27xl 80 Nm
(59 Ibf It)
I
Special socket, 36 mm;
'h'
drive (77329021000) (-- p. 233)
Loclile- 243 111