Installing The Clutch Cover - KTM 450 SX-F EU Repair Manual

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3MNGINE ASSEMBLY
168
-
Insert the special tool and press it forcefully to the piston.
-
Turn the special tool counterclockwise, thereby pushing the piston pin retainer into
the groove.
1
Insert for piston pin retainer
(77329030100)
('r
p.
233)
-
Ensure that the piston pin retainer is seated properly on both sides.
-
Remove the cloth. Keep the timing chain taut.
-
Carefully push the cylinder downward, letting the locating pins engage.
-
Insert quad ring
.
-
Mount O-ring
-
Position the dowel pins.
-
Ensure that the crankshaft has been locked in the TDC position.
-
Degrease the sealing area and thinly apply sealant to it.
1
Loclile"' 5910
-
Mount the clutch cover.
-
Mount screws
and tighten once all of the clutch cover screws have been
mounted.
Guideline
Screw, clutch cover
M7x1
-
Mount screws
and tighten all screws in a crisscross pattern.
Guideline
1
Screw, clutch cover
14 Nm
(10.3
Ibf
ft)
110
Nm (7.4 Ibf
It)
1

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