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KTM Manuals
Motorcycle
250 EXC TPI
Owner's manual
KTM 250 EXC TPI Owner's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
1 Means of Representation
Symbols Used
Formats Used
2 Safety Advice 2
Use Definition - Intended Use
Misuse
Degrees of Risk and Symbols
Tampering Warning
Safe Operation
Protective Clothing
Work Rules
Environment
Owner's Manual
3 Important Notes 3
Manufacturer and Implied Warranty
Fuel, Auxiliary Substances
Spare Parts, Accessories
Service
Figures
Customer Service
4 View of Vehicle
View of Vehicle, Front Left (Example)
View of Vehicle, Rear Right (Example)
5 Serial Numbers
Vehicle Identification Number
Type Label
Key Number (All EXC Models)
Engine Number
Fork Part Number
Shock Absorber Article Number
6 Controls
Clutch Lever
Hand Brake Lever
Throttle Grip
Switch-Off Button (All EXC Models)
Switch-Off Button (All XC-W Models)
Horn Button (All EXC Models)
Light Switch (All EXC Models)
Light Switch (All XC-W Models)
Turn Signal Switch (All EXC Models)
Emergency off Switch (All EXC Models)
Start Button
Map Switch (All Special Models)
Overview of Indicator Lamps (All EXC Models)
Overview of Indicator Lamps (All XC-W Models)
Opening the Fuel Tank Filler Cap
Closing the Fuel Tank Filler Cap
Opening 2-Stroke Oil Tank Cap
Closing 2-Stroke Oil Tank Cap
Straps
(300 EXC Erzberg Edition TPI EU)
Cold Start Button
Idle Speed Adjusting Screw
Shift Lever
Foot Brake Lever
Side Stand
Steering Lock (All EXC Models)
Locking the Steering (All EXC Models)
Unlocking the Steering (All EXC Models)
7 Combination Instrument 7
Combination Instrument Overview
Activation and Test
Setting the Kilometers or Miles
Adjusting Combination Instrument Function
Setting the Clock
Viewing the Lap Time
Display Mode SPEED (Speed)
Display Mode SPEED/H (Operating Hours)
Setup Menu
Adjusting the Unit of Measurement
Display Mode SPEED/CLK (Time)
Setting the Clock
Display Mode SPEED/LAP (Lap Time)
Viewing the Lap Time
Display Mode SPEED/ODO (Odometer)
Display Mode SPEED/TR1 (Trip Master 1)
Display Mode SPEED/TR2 (Trip Master 2)
Setting TR2 (Trip Master 2)
Display Mode SPEED/A1 (Average Speed 1)
Display Mode SPEED/A2 (Average Speed 2)
Display Mode SPEED/S1 (Stop Watch 1)
Display Mode SPEED/S2 (Stop Watch 2)
Table of Functions
Table of Conditions and Menu Activation
8 Preparing for Use 8
Advice on Preparing for First Use
Running in the Engine
Starting Power of Lithium-Ion Batteries at Low Temperatures
Preparing the Vehicle for Difficult Riding Conditions
Preparing the Vehicle for Riding on Dry Sand
Preparing the Vehicle for Riding on Wet Sand
Preparing the Vehicle for Riding on Wet and Muddy Circuits
Preparing Vehicle for High Temperatures or Slow Riding
Preparing the Vehicle for Low Temperatures or Snow
9 Riding Instructions
Checks and Maintenance Measures When Preparing for Use
Starting the Vehicle
Starting off
Shifting, Riding
Braking
Stopping, Parking
Transporting
Refueling
Adding 2-Stroke Oil
10 Service Schedule
Additional Information
Required Work
Recommended Work
11 Tuning the Chassis 11
Checking the Basic Chassis Setting with Rider's Weight
Compression Damping of the Shock Absorber
Adjusting the Low-Speed Compression Damping of the Shock Absorber
Adjusting the High-Speed Compression Damping of the Shock Absorber
Adjusting the Rebound Damping of the Shock Absorber
Measuring the Dimension of the Rear Wheel Unloaded
Checking the Static Sag of the Shock Absorber
Checking the Riding Sag of the Shock Absorber
Adjusting the Spring Preload of the Shock Absorber
Adjusting the Riding Sag
Checking the Basic Setting of the Fork
Adjusting the Compression Damping of the Fork
Adjusting the Rebound Damping of the Fork
Adjusting the Spring Preload of the Fork (All Six Days Models)
Handlebar Position
Adjusting the Handlebar Position
12 Service Work on the Chassis 12
Raising the Motorcycle with a Lift Stand
Removing the Motorcycle from the Lift Stand
Bleeding the Fork Legs
Cleaning the Dust Boots of the Fork Legs
Removing the Fork Protector
Installing the Fork Protector
Removing the Fork Legs
Installing the Fork Legs
(All Standard EXC/XC-W Models)
(All Special Models)
Installing the Lower Triple Clamp (All Standard EXC/XC-W Models)
Installing the Lower Triple Clamp
(All Special Models)
Checking Steering Head Bearing Play
Adjusting the Steering Head Bearing Play
Lubricating the Steering Head Bearing
Removing Front Fender
Installing Front Fender
Removing the Shock Absorber
Installing the Shock Absorber
Removing the Seat
Mounting the Seat
Removing the Air Filter Box Cover
Installing the Air Filter Box Cover
Removing the Air Filter
Installing the Air Filter
Cleaning the Air Filter and Air Filter Box
Preparing Air Filter Box Cover for Securing
Removing the Main Silencer
Installing the Main Silencer
Changing the Glass Fiber Yarn Filling of the Main Silencer
Removing the Fuel Tank
Installing the Fuel Tank
Checking the Chain for Dirt
Cleaning the Chain
Checking the Chain Tension
Adjusting the Chain Tension
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
Checking the Frame
Checking the Link Fork
Checking Throttle Cable Routing
Checking the Rubber Grip
Adjusting the Basic Position of the Clutch Lever
Checking/Correcting the Fluid Level of the Hydraulic Clutch
Changing the Hydraulic Clutch Fluid
Removing the Engine Guard (All Special Models)
Installing the Engine Guard (All Special Models)
13 Brake System
Checking the Free Travel of the Hand Brake Lever
Adjusting the Free Travel of the Handbrake Lever (All EXC Models)
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
Checking the Brake Discs
Checking the Front Brake Fluid Level
Adding the Front Brake Fluid
Checking the Front Brake Linings
Changing the Brake Linings of the Front Brake
Checking the Free Travel of Foot Brake Lever
Adjusting the Basic Position of the Foot Brake Lever
Checking the Rear Brake Fluid Level
Adding Rear Brake Fluid
Checking the Brake Linings of the Rear Brake
Changing the Brake Linings of the Rear Brake
14 Wheels, Tires
Removing the Front Wheel
Installing the Front Wheel
Removing the Rear Wheel
Installing the Rear Wheel
Checking the Tire Condition
Checking Tire Pressure
Checking Spoke Tension
15 Electrical System 15
Removing the 12-V Battery
Installing the 12-V Battery
Charging the 12-V Battery
Changing Main Fuse
Changing the Fuses of Individual Power Consumers
Removing the Headlight Mask with the Headlight
Installing the Headlight Mask with the Headlight
Changing the Headlight Bulb
Changing the Turn Signal Bulb (All EXC Models)
Checking the Headlight Setting
Adjusting the Headlight Range
Changing the Combination Instrument Battery
Diagnostics Connector
16 Cooling System
Checking the Antifreeze and Coolant Level
Checking the Coolant Level
Draining the Coolant
Refilling with Coolant
17 Tuning the Engine 17
Checking the Throttle Cable Play
Adjusting the Throttle Cable Play
Setting the Characteristic Map of the Throttle Response
Adjusting the Idle Speed
Programming Ambient Pressure
Ignition Curve Plug-In Connector
Changing the Ignition Timing Map (All Standard EXC/XC-W Models)
Checking the Basic Position of the Shift Lever
Adjusting the Basic Position of the Shift Lever
18 Service Work on the Engine 18
Changing the Fuel Screen
Checking 2-Stroke Oil Level
Priming Oil Pump
Cleaning the Oil Screen in the Oil Tank
Checking the Gear Oil Level
Changing the Gear Oil
Adding the Gear Oil
19 Cleaning, Care
Cleaning the Motorcycle
Checks and Maintenance Steps for Winter Operation
20 Storage
Preparing for Use after Storage
21 Troubleshooting
22 Technical Data 22
Engine
All 250 Models
All 300 Models
Engine Tightening Torques
Capacities
Gear Oil
Coolant
Fuel
Chassis
Electrical System
Tires
Fork
All Standard EXC/XC-W Models, 300 EXC Erzberg Edition TPI EU
All Six Days Models
Shock Absorber
Chassis Tightening Torques
23 Substances
24 Auxiliary Substances
25 Standards
26 Index of Special Terms 26
27 List of Abbreviations
28 List of Symbols 28
Red Symbols
Yellow and Orange Symbols
Green and Blue Symbols
Index
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OWNER'S MANUAL
2020
250 EXC Six Days TPI
250 XC‑W TPI
300 EXC Six Days TPI
300 XC-W TPI
300 XC-W Six Days TPI
300 EXC Erzberg Edition TPI
Art. no. 3214007en
250 EXC TPI
300 EXC TPI
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This manual is also suitable for:
250 exc six days tpi
300 exc tpi
250 xc-w tpi
300 exc six days tpi
300 xc-w tpi
300 xc-w six days tpi
...
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300 exc erzberg edition tpi
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