Lubrication; Diagnostics; Software Version Identification; Input Monitoring Mode - TE Connectivity AMP 3K Customer's Manual

Defective crimp cut-off terminator
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DO NOT USE ANY SOLVENT TO CLEAN THE GUARDS. Solvent could damage the guards.
CAUTION
!
Empty the scrap bin and remove any debris that may have accumulated on the bench or the CSC assembly.

6.2. Lubrication

In addition to the lubrication specified in the AMP 3K and AMP 5K Terminating Machine customer manual,
perform the following lubrication.
Every 250,000 cycles:
Lubricate the pins of the transfer mechanism with light oil.
Remove the side plate of the CSC assembly (refer to Paragraph 9.4, Carrier Chop Blade Replacement for
instructions on side plate removal) and lubricate the sliding surfaces with a general purpose grease. After
side plate is installed, remove any grease from the cutting surfaces of the blades.
Using a light-weight oil, lubricate the Movable Wire Blade where it rotates on the pin and where it contacts
the Fixed Wire Blade and Movable Carrier Chop Blade.

7. DIAGNOSTICS

7.1. Software Version Identification

1. Turn "off" the main terminator power.
2. Turn the main terminator power "on."
3. When the LEDs on the DCC terminator control panel come on, press and hold the Single Step button. The
Single Step LED will flash the software version.
The software version will be repeated as long as the Single Step button is depressed.
NOTE
i
The format for the software version is "X. Y. Z." where:
- X represents the major software revision,
- Y represents the secondary software revision, and
- Z represents the minor software revision
The "." between each number is represented by a pause.
When the entire version is finished blinking, a one-second delay will be observed. Following the delay, the
software version will be repreated. Thus a software version of "1.2.3" would be represented as:
Flash
(short pause)
Flash, Flash
(short pause)
Flash, Flash, Flash
(one second pause)
Following the one-second pause, the process will repeat itself.
7.2. Input Monitoring (Diagnostic) Mode
To place the DCC controller in the input monitoring mode, proceed as follows.
1. Turn off the main terminator power.
Rev B
409-10064
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