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TE Connectivity PRO-CRIMPER III Instruction Sheet

TE Connectivity PRO-CRIMPER III Instruction Sheet

Hand crimping
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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
primarily for field installation, repair, maintenance work, or prototyping in industrial,
commercial, or institutional applications. Product crimped with this tool will meet the crimp
height requirement for hand tools in the appropriate Application Specification (114-series),
but may not comply with other feature parameters of the specification. TE Connectivity
offers a variety of tools to satisfy your performance requirements. For additional
information, contact the Tooling Assistance Center at 1-800-722-1111.
DIE ASSEMBLY
LOCATOR
PART NUMBER
ASSEMBLY†
90547-2
58515-1
† Supplied with die assembly. Also available separately.
‡ Call one of the numbers at the bottom of this page for contact part numbers.
1. INTRODUCTION
This tool assembly is used to crimp the contacts onto the wires listed in Figure 1.
2. DESCRIPTION
Tool features are shown in Figure 1.
NOTE
Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are not drawn to scale.
Reasons for re-issue of this instruction sheet are provided in Section 10, REVISION SUMMARY.
3. INSTALLATION AND REMOVAL OF DIE ASSEMBLY
1. Close the tool handles until the ratchet releases, then allow the handles to open fully.
© 2015 TE Connectivity family of companies
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Crimping
Tool Assembly 90547-1 with
Die Assembly 90547-2
Locator Assembly
Stationary Jaw
Die Assembly
Moving Jaw
Die Retaining Screw
(2 Places)
Ratchet Adjustment
Wheel
PRODUCT FAMILY‡
Universal MATE-N-LOK*
Contacts
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Pivot Pin
Back of Tool Frame
(Wire Side)
PRO-CRIMPER III Hand Tool
Frame 354940-1 (408-9930)
Ratchet
WIRE SIZE
INSULATION
SIZE (AWG)
DIAMETER
20-18
3.30 to 5.08
[.130 to .200]
16-14
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-9884
Rev D
10 APR 15
Stationary Handle
Moving Handle
STRIP LENGTH
3.96 to 4.75
[.156 to .187]
1 of 6

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Summary of Contents for TE Connectivity PRO-CRIMPER III

  • Page 1 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 408-9884 Stationary Tool Frame Locator Assembly Locator Chamfer (Ref) Insulation Crimper Stationary Die Retaining Pins Wire Crimper Long Die Retaining Screw Offset (Ref) Moving Wire Anvil Short Die Moving Die Insulation Anvil Retaining Screw Chamfer (Ref) Retaining Pins Figure 2 2.
  • Page 3: Crimping Procedure

    408-9884 Locator Contact Back of Tool Note: Not to Scale Support (Wire Side) Adjustment Screw Contact for Contact Support (Typ) Strip Length (Ref) Wire (Contact Not Shown) Locator in Contact Wire Stop Slot Wire Inserted to Stop Figure 3 3. Slightly loosen the nut that holds the locator assembly onto the tool frame. 4.
  • Page 4 408-9884 6. CRIMP HEIGHT INSPECTION 1. Refer to Figure 4, and select a maximum size wire for each crimping chamber. 2. Crimp the contact(s). 3. Using a crimp height comparator, measure the crimp height as shown in Figure 4. If the crimp height conforms, the tool is considered dimensionally correct.
  • Page 5: Replacement And Repair

    408-9884 3. Remove all lubrication and accumulated film from the dies by immersing the dies in a suitable commercial degreaser. 8.2. Visual Inspection 1. Inspection of the tool and dies should be made on a regular basis to ensure that they have not become worn or damaged.
  • Page 6 408-9884 Tooling Compatible with Die Assembly 90547-2 PRO-CRIMPER III Hand Tool Frame 354940-1 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) 626 Adapter 679304-1 SDE Bench Terminator 1490076-2 (Customer Manual 409-10052) (Instruction Sheet 408-4070) Battery Tool (Shouldered Die) 1725837-1 and -2...

This manual is also suitable for:

90547-190547-2