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2. Turn the main terminator power on and wait for all the LEDs of the DCC terminator control panel to turn on.
3. While all the LEDs are on, press and hold the Crimp Inspect button for two seconds (after all the LEDs are
turned off).
4. Release the Crimp Inspect button and the input monitoring function will be operative. In this mode, the
current state of the switches and inputs are displayed using the LED's on the operator interface. The LEDs
correspond to the inputs as designated in Figure 11.
Press the Crimp Inspect button to exit the diagnostic mode.
CQM Ready (check mark) LED
Single Cycle-Inspect LED
Foot Switch LED
Chop Error LED
Transfer Error LED
Tooling Up Error LED
Error reset LED
Step Mode LED
Chop mode, no chop LED
8. ADJUSTMENTS
8.1. Gripper Adjustments
A. Gripper Pressure Adjustment
The gripper pressure adjustment may be necessary to prevent damage to weaker wire insulation.
The gripper pressure should be as high as possible to prevent the operator from pulling a bad termination out of the
NOTE
machine before it is cut off by the DCC terminator.
i
To see the pressure level on the gage, the DCC terminator must be "powered up." Enter the step mode and
close the grip jaws (the first step). This will close the grip jaw and the pressure will be displayed on the gage
next to the gripper pressure regulator.
•
Increase the pressure by pulling the lock knob away from the machine and turning the knob clockwise.
Push the lock knob back toward the machine after adjustment.
•
Decrease the pressure by pulling the lock knob away from the machine and turning the knob counter-
clockwise. Push the lock knob back toward the machine after adjustment.
B. Jaw Height Adjustment
It may be necessary to adjust the gripper jaw height due to differences in applicator wire stops and shears.
The jaw height should be set at a level that allows the wire to touch the wire stop during termination, but also
doesn't interfere with the wire during transfer over to the wire cut blades in the event of a bad termination.
1. Complete a termination cycle in the step mode.
2. Observe if the jaw was set at the correct height.
3. To change the jaw height:
a. Open the guards.
Rev B
LED
CQM Ready
Chop cylinder retract switch
Guard interlock switch
Transfer retract switch
Transfer extend switch
Terminator TDC switch
Terminator ready/ error input
Chop cylinder extend switch
Footswitch Input
Figure 11
INPUT/SWITCH
409-10064
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