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5. The crimp quality monitor analyzes the crimp and determines that it is good.
6. The grip jaws open to release the wire.
7. The operator removes the wire and terminal from the machine.
8. The carrier chop blades close to cut off the carrier strip. (If the DCC terminator controller is set to carrier
chop mode.)
9. The carrier chop blades open. (If the blades closed in the previous step.)
B. Machine Cycle With a Bad Crimp as Determined by the Crimp Quality Monitor:
1. The operator places stripped wire through the opening in the guard insert, through the open grip jaws and
against the wire stop of the applicator.
2. The operator presses the foot switch.
3. The grip jaws close on the wire.
4. The terminator cycles to apply a terminal to the wire.
5. The crimp quality monitor analyzes the crimp and determines that it is bad or defective.
6. The carrier chop blades close to cut off the carrier strip and open the wire cut jaws.
7. The grip jaws transfer to the right pulling the wire and terminal along with it.
8. The carrier chop blades open and the wire cut jaws close cutting off the terminal.
9. The grip jaws open to release the wire.
10. The operator removes the wire from the machine.
11. The grip jaws transfer back to the left.
3. RECEIVING INSPECTION AND INSTALLATION
3.1. Receiving Inspection
These machines are thoroughly inspected during and after assembly. A final series of inspections is made to
insure the proper machine functioning before packaging and shipping.
To protect against damage that may have occurred during shipment, remove the machine from the crate
(Paragraph 3.2) and carefully inspect the machine for damage. If damage is evident, file a claim against the
carrier and notify Tyco Electronics immediately.
3.2. Installation
A. General Machine Installation
Remove all mounting bolts securing the machine to the shipping pallet. Install lift ring on top of the machine.
Lift ring (M1220 eye bolt) is customer supplied.
NOTE
i
Install the lift ring carefully. A 19.05-mm [.75-in.] thread length engagement is required for the lift ring to support the
CAUTION
machine.
!
Attach a suitable hoist to the lift ring, lift the machine, and place it in the selected operating location.
Insert the reel support post into the appropriate hole on top of the machine (Figure 6) until the roll pin engages
a groove in the machine frame.
Attach the terminal strip guide included with the machine with the two thumbscrews supplied. Mount the guide
on the left guard for side-feed applicators. Mount the guide on the right guard for end-feed applicators.
Rev B
409-10064
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