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TE Connectivity Faston Series Instruction Sheet
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TE Connectivity Faston Series Instruction Sheet

Crimping die assemblies
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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low
volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
INTRODUCTION
Platform Crimping Die Assemblies 90390-3 and 90391-3 are used in Platform Hand Tool Frame 58078-3
(Instruction Sheet 408-6976). The die assemblies crimp the Ultra-Fast Fully Insulated FASTON* Terminals
listed in Figure 2.
Read These instructions before using the Platform Hand Tool Frame and Platform Crimping Dies.
NOTE
Dimensions are in millimeters [with inch equivalents in brackets]. Figures are for identification only and are not drawn to scale.
Reasons for reissue are provided in Section 7, REVISION SUMMARY.
DESCRIPTION
Each die assembly consists of an upper die (crimper) and a lower die (anvil), a retaining screw (on the upper
die), and a hex wrench for securing the lower die to the platform of the hand tool frame.
The die assemblies are identified by part numbers, color dot codes, and applicable wire range designations
(see Figure 1). The 90390-3 die assembly has a red color dot on both the crimper and the anvil, while the
90391-3 die assembly has a blue color dot on the crimper and the anvil. The color coding on the die assembly
corresponds to the color coding on the translucent insulation of the Ultra-Fast FASTON terminal for easier
identification when crimping.
INSTALLATION
Determine the part number of the terminal you are crimping, then refer to the table in Figure 2 and select the
appropriate die assembly. Install dies as described below.
© 2019 TE Connectivity Ltd. family of companies.
All Rights Reserved.
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
Crimping Die Assemblies
90390-3 and 90391-3
Figure 1
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com.
Instruction Sheet
408-9279
Rev F
20 AUG 19
1 of 7

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Summary of Contents for TE Connectivity Faston Series

  • Page 1 1 of 7 For latest revision and Regional Customer Service, All Rights Reserved. visit our website at www.te.com. *Trademark TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners.
  • Page 2 408-9279 WIRE TERMINAL CRIMP WIRE SIZE INSUL DIA COLOR LOOSE SERIES TYPE STRIP SYMBOL (AWG (MAX) CODE PIECE NUMBER (DOT CODE) 3.04 [.120] In-Line Recpt 520081 520080 1 Dot 3.04 [.120] In-Line Recpt 520084 520083 1 Dot 3.04 [.120] In-Line Recpt 520273 520272 1 Dot...

  • Page 3: Crimping Procedure

    408-9279 3.1. Installing Lower Die Assembly 1. Squeeze the tool handles together until they bottom. Then allow them to open fully. 2. Hold the hand tool frame so that the back of the tool is facing you and note the socket head screw located in the lower die platform (see Figure 3).

  • Page 4: Maintenance/Inspection

    408-9279 4. Make sure the ratchet is released. Squeeze the tool handles together and allow them to open fully. 5. Rotate the blue plastic locator stop index to the appropriate position.  When crimping a 110 Series terminal, rotate the index until the number “110” appears in the ...
  • Page 5 Refer to Section 6; REPLACEMENT AND REPAIR. 5.3. Gaging the Crimping Chamber This inspection requires the use of a plug gage conforming to the dimensions in Figure 5. NOTE TE Connectivity does not manufacture or market these gages. Element Diameter Element Diameter Platform Platform...

  • Page 6: Replacement And Repair

    Order replacement parts through your TE Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 1-717-986-7605, or write CUSTOMER SERVICE (038-035) TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105-3608 Dies may be returned to TE for evaluation and repair.
  • Page 7 408-9279 REVISION SUMMARY  Updated format to reflect most current corporate format, logo and enterprise name  Revised Figure 1 Wire Size Column from 22-16 to 22-18  Relocate several figures to more closely align with applicable text  Split original Figure 5 into 2 figures; changed references and Figuring numbering accordingly. ...

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Ultra-fast series90390-390391-3496157496169