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End-Feed Through-Splice Applicator for Through-
Splice Applications in AMP 5K/40 CE Terminators
Tool Holder
Guards on the applicator may differ from the guards shown in the illustrations.
1. INTRODUCTION
Side-Feed and End-Feed Through-Splice Applicators
(Figure 1) for AMP 5K/40 CE Through-Splice
Terminators apply strip terminals to pre-stripped wires.
Each applicator accepts the strip form of certain
terminals, which are identified on the applicator parts
list and exploded view drawing (Applicator Log) for
each applicator. The terminal listed on the applicator
data plate is the one that was specified when the
applicator was ordered. Some terminals have two
carrier strips, others just one.
Additionally, these instructions cover the differences
between the AMP 5K/40 CE through-splice terminator
for through-splice terminals (Figure 1) and the
AMP 5K/40 CE Terminator 2161500-[ ] for end of wire
applications.
Refer to customer manual 409-10204 for general
machine information about the AMP 5K/40 CE
Terminating Machines.
© 2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
End-Feed and Side-Feed
Applicators for AMP 5K/40* CE
Through-Splice Terminators
Applicator Base
Guard
Figure 1
This instruction sheet, the parts list and the exploded
view drawing packaged with the applicator and
409-10204 provide all the information required to
operate and maintain the applicator and machine
When reading this document, pay particular attention
to DANGER, CAUTION, and NOTE statements.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Side-Feed Through-Splice Applicator for Through-
Splice Applications in AMP 5K/40 CE Terminators
Tool Holder
Applicator Base
Denotes an imminent hazard which may result in
DANGER
moderate or severe injury.
STOP
Denotes a condition which may result in product or
CAUTION
equipment damage.
!
Highlights special or important information.
NOTE
i
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-32027
08 FEB 12 Rev A
Guard
.
1 of 11
LOC B
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Summary of Contents for TE Connectivity AMP 5k/40 CE
- Page 1 PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
- Page 2 Machine w/ CQM II Figure 2 Dimensions in this document are in metric units The guards of the standard AMP 5K/40 CE Terminator NOTE [with U.S. customary units in brackets have been modified to allow access to both sides of the crimper for through-splice type applications.
- Page 3 The modified guards on the AMP 5K/40 CE through- slice terminator will work with side-feed and end-feed The hold-down bracket (see Figure 4) is attached to CE through-splice applicators.
- Page 4 408-32027 Terminal strip is fed into the applicator with the barrel to cut the terminal from the rear carrier strip, and the (wire) end first, between the front (outer) and rear terminal holder keeps the terminal from raising during (inner) strip guides. It passes the stock drag, and the the crimping and shearing process.
- Page 5 408-32027 3. APPLICATOR INSTALLATION AND REMOVAL The lower tooling on the base plate is located NOTE properly when the bellmouth on the product is With the applicator in the machine, NEVER attempt CAUTION within the specified range. to cycle machine under power WITHOUT terminals properly loaded, as described in Section 4;...
- Page 6 408-32027 Wrap-Around Guard Wrap-Around Guard Mounting Screw(s) Terminating Machine Base (Ref) Wrap-Around Guard Wrap-Around Guard Mounting Screw(s) Terminating Machine Base (Ref) Figure 6 5. With reel of terminals installed on reel support, 7. Turn terminal drag downward to lower the stock feed terminal strip into applicator between strip drag.
- Page 7 408-32027 A. Minor Crimp Height Adjustments (Refer to customer manual 409-10204 for hand- cycling instructions.) Minor adjustments can be made using the manual 3. Open the guard doors of the terminator. adjust that is on the terminator. The total adjustment range using this feature is approximately .018 inches.
- Page 8 408-32027 Manual Precision Adjustment Adjustment Locking Screw Mechanism on the Terminator Adjustment Screw Stroke Clamp Figure 9 Tool Holder 9. Tighten the adjustment locking screw. Crimp Height Adjustment Wheel For side feed applicators: Turning the adjustment NOTE screw clockwise will move the terminal to the left Crimper on the next feed stroke.
- Page 9 408-32027 If feed pawl is not aligned with the front strip guide, guard doors and remove the applicator as NOTE refer to Paragraph 5.3, Step 4. described in Paragraph 3.2. 2. From bottom side of strip guide plate, loosen the screw that holds the strip guide adjustment block to 5.
- Page 10 408-32027 6.2. Floating Shear Replacement (Side-Feed Through-Splice 2. From the bottom of the base plate, loosen two Applicators Only) screws that hold the rear shear holder to the base It is not necessary to remove shear holder(s) to plate. NOTE replace floating shear(s).
-
Page 11: Section 7, Cleaning And Lubrication
408-32027 The upper end of the wire crimper must be up 2. Using a clean, dry cloth, remove dirt, chips, etc., NOTE against the adjustment wheel on the tool holder. from applicator. The entire applicator may be immersed in a suitable commercial solvent (one that won't affect paint or plastic) once a month to flush out chips.
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