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USER MANUAL
1155UM0068 Rev. A
09/2016
COVAL SAS
ZA Les Petits Champs
26120 Montélier – France
Tel: +33 (0)4 75 59 91 91
www.coval.com

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Summary of Contents for coval LEMCOM Series

  • Page 1 1155UM0068 Rev. A USER MANUAL 09/2016 COVAL SAS ZA Les Petits Champs 26120 Montélier – France Tel: +33 (0)4 75 59 91 91 www.coval.com...
  • Page 2 Other pictograms: INFORMATION Recommendation, advice, cross-reference to other documents ACCESSORIES Required or useful accessories List types:  Steps that can be performed in any order. Steps that must be performed in the specified order. General lists COVAL – LMCOP-EN-A-1155UM0068 1/49...
  • Page 3: Table Of Contents

    Introduction and general information ................. 4 General overview of LEMCOM ..................5 Wiring instructions ......................10 CAN ports ......................... 10 COVAL bus port ........................ 11 Power port ......................... 11 Meaning of indicator lights..................12 Module Status (MS) indicator light ..................13 CAN-RUN and CAN-ERR indicator lights ................
  • Page 4 3002h – Baud rate ......................47 12.36 3003h – Unlock CAN configuration ................48 12.37 3100h – Vacuum level variation (retransmit TX PDO) ............ 48 12.38 List of figures ......................49 List of tables ......................49 COVAL – LMCOP-EN-A-1155UM0068 3/49...
  • Page 5: Introduction And General Information

    The present document pertains to the following firmware versions: - LEMCOM CANopen® Master (LEMC..X…W2): v00.42 - LEMCOM COVAL Bus Secondary (LEMC..X…Z2): v00.40 User manual version history Firmware versions Revision Date LEMCOM CANopen Master | LEMCOM COVAL Secondary Bus 09/2016 v00.42 | v00.40 COVAL – LMCOP-EN-A-1155UM0068 4/49...
  • Page 6: General Overview Of Lemcom

    LEMCOM CANopen® – User manual General overview of LEMCOM 2 GENERAL OVERVIEW OF LEMCOM COVAL – LMCOP-EN-A-1155UM0068 5/49...
  • Page 7 LEMCOM CANopen® – User manual General overview of LEMCOM COVAL – LMCOP-EN-A-1155UM0068 6/49...
  • Page 8 LEMCOM CANopen® – User manual General overview of LEMCOM COVAL – LMCOP-EN-A-1155UM0068 7/49...
  • Page 9 General overview of LEMCOM To meet manufacturers’ growing needs in terms of equipment running on field buses and Industrial Ethernet, COVAL has developed and now offers LEMCOM, a “communicating” variant of the LEMAX mini vacuum pump. LEMCOM modules are generally mounted as an “island”, based on a set of devices consisting of one master and several secondaries, but its flexible architecture (island or stand-alone module) allows each Venturi pump to be placed right up close to the application.
  • Page 10 When handling porous materials, deactivate the ASC in order to reduce solenoid and suction valve wear. WARNING IF SETTINGS ARE WRONG If the above conditions are not observed, the MS LED of the corresponding module flashes red. COVAL – LMCOP-EN-A-1155UM0068 9/49...
  • Page 11: Wiring Instructions

    (com + 24 V DC) CAN ports 24 V DC Power supply M8 COVAl bus terminator Figure 2 – Wiring a LEMC--X---W2GB4 island 3.1 CAN ports A CAN interface is integrated in the LEMCOM (model W2) and features two CAN ports on the front of the module.
  • Page 12: Coval Bus Port

    Figure 4 – Wiring instructions (M8 – COVAL bus port) 3.3 Power port To “close” the local COVAL bus, the M8 terminator supplied with all LEMCOM islands is used. This specific cord must be inserted between the rear connector of the island’s last secondary module and the 24 V power cable.
  • Page 13: Meaning Of Indicator Lights

    LED indicating the status of the communication on the local bus (refer to Network Status section 4.3 for further details) Master module: Reset CAN node ID (NODE-ID = 32) Configuration Secondary module: Assign or reset address on local bus Table 1 – Meaning of indicator lights COVAL – LMCOP-EN-A-1155UM0068 12/49...
  • Page 14: Module Status (Ms) Indicator Light

    3 short flashes of 200 ms separated by 200 ms every second Table 3 – States of the CAN-RUN and CAN-ERR LEDs The CAN-RUN LED indicates the status of the product in relation to the NMT startup graph. Figure 8 – CANopen NMT state machine (source: CiA) COVAL – LMCOP-EN-A-1155UM0068 13/49...
  • Page 15: Network Status (Ns) Indicator Light

    Timeout: Flashing Module has an address on the local bus, but connection with the LEMCOM master module has failed (check the COVAL bus connection). Flashing Flashing Self-test: Testing sequence at startup Table 6 – Local bus indicator light (NS) COVAL –...
  • Page 16: Lemcom Manager Configuration Utility

    LEMCOM modules in an island can be modified using the LEMCOM Manager PC software available for download from the COVAL web site. All the diagnostic data such as cycle counters, instant vacuum level, grip signal, product reference, firmware version, power supply and more can be monitored through one single screen.
  • Page 17: CanopenĀ® Configuration

    6. Send an SDO write command to object 3001h, subindex 00h, with the desired NODE-ID: CAN-ID Command Object Object Byte 0 Byte 1 Byte 2 Byte 3 (600h+ID) (write) High index 620h NODE-ID 7. The new node ID will only be taken into account once the module has been restarted. COVAL – LMCOP-EN-A-1155UM0068 16/49...
  • Page 18: Setting The Baud Rate Using An Sdo Command

    3. Switch the module back on while pressing the button until the green LED (MS) starts flashing. 4. Release the “SET” button. The module will restart automatically. 5. The LEMCOM module will then be restored to its default configuration (for CANopen® parameters only). COVAL – LMCOP-EN-A-1155UM0068 17/49...
  • Page 19: Communication Objects

    PDO com. param. TX PDO mapping parameters 1A00h RECORD TX PDO mapping 1 PDO mapping 1A01h RECORD TX PDO mapping 2 PDO mapping 1A02h RECORD TX PDO mapping 3 PDO mapping Table 8 – Communication objects COVAL – LMCOP-EN-A-1155UM0068 18/49...
  • Page 20: Messaging

    - PDO size: 64 bits Mapping of TX PDO 3: - PDO3: 2001h subindex 0 - One 16-bit object containing the statuses of the “part gripped” signals of all modules on the island - PDO size: 16 bits COVAL – LMCOP-EN-A-1155UM0068 19/49...
  • Page 21: Emergency Messages

    A message is sent when a new error is detected and when it disappears. The table below lists the emergency codes supported by the LEMCOM module: Emergency code Meaning 0x8130 Monitoring fault 0x3100 Supply voltage fault 0xF001 Communication fault on the COVAL bus Table 9 – Emergency codes COVAL – LMCOP-EN-A-1155UM0068 20/49...
  • Page 22: Operating Parameters

    12.34 for further details Valve status vacuum and blowing solenoid valves in case about operating modes. communication is lost on the field bus (master module) or the local bus (secondary module). Table 10 – Operating parameters COVAL – LMCOP-EN-A-1155UM0068 21/49...
  • Page 23: List Of Lemcom-Specific Objects

    Table 12 – Manufacturer-specific objects – Diagnosis 11.3 Maintenance Name Index Object type Data type Access (click to access detailed description) 3000h Module restart Unsigned8 3010h Add/Remove a module Unsigned16 3012h Restore factory settings Unsigned8 Table 13 – Manufacturer-specific objects – Maintenance COVAL – LMCOP-EN-A-1155UM0068 22/49...
  • Page 24: Parameters

    Valve status if communication is lost Unsigned8 3001h Node ID Unsigned8 3002h Baud rate Unsigned8 3003h Unlock CAN configuration Unsigned32 Vacuum level variation (TX PDO retransmit 3100h Unsigned8 parameter) Table 14 – Manufacturer-specific objects – Parameters COVAL – LMCOP-EN-A-1155UM0068 23/49...
  • Page 25: Detailed Description Of Canopen Objects

    0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 PDO OBJECT The vacuum and the blowing can also be controlled using the RX PDO1 in which object 2000h is mapped. COVAL – LMCOP-EN-A-1155UM0068 24/49...
  • Page 26: 2001H - "Part Gripped" Information

    The “part gripped” signal states of all the modules are indicated by Byte 1 – Byte 0: Byte 0 Byte 1 GRIP signal state x x x x x x x x Module address 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 COVAL – LMCOP-EN-A-1155UM0068 25/49...
  • Page 27: 2020H - Vacuum Level Process Value

    Byte 3 (580h+ID) Module no.+1 5A0h The value of the vacuum level is provided in hexadecimal format by Byte 1 – Byte 0 VACUUM LEVEL The value of the vacuum level ranges from 0 to 100%. COVAL – LMCOP-EN-A-1155UM0068 26/49...
  • Page 28: 2002H - "Control (Asc)" Information

    The “ASC control” signal states of all the modules are indicated by Byte 1 – Byte 0: Byte 0 Byte 1 ASC_CTRL signal state x x x x x x x x Module address 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 COVAL – LMCOP-EN-A-1155UM0068 27/49...
  • Page 29: 2003H - "Part Lost" Information

    The “Part lost” signal states of all the modules are indicated by Byte 1 – Byte 0: Byte 0 Byte 1 PART_LOST signal state x x x x x x x x Module address 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 COVAL – LMCOP-EN-A-1155UM0068 28/49...
  • Page 30: 2004H - "Control Fault (Asc)" Information

    The “Part lost” signal states of all the modules are indicated by Byte 1 – Byte 0: Byte 0 Byte 1 ASC_FAULT signal state x x x x x x x x Module address 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 COVAL – LMCOP-EN-A-1155UM0068 29/49...
  • Page 31: 2010H - Blowing Cycle Counter

    - Subindex = 0x01  request for counter value on master module (address #0) - Subindex = 0x02  request for counter value on secondary module at address #1 - … - Subindex = 0x10  request for counter value on secondary module at address #15 COVAL – LMCOP-EN-A-1155UM0068 30/49...
  • Page 32: 2012H - External Vacuum Cycle Counter

    Byte 0 Byte 1 Byte 2 Byte 3 (580h+ID) Module no.+1 5A0h The number of external vacuum cycles is provided in hexadecimal format by the following: Byte 3 – Byte 2 – Byte 1 – Byte 0 COVAL – LMCOP-EN-A-1155UM0068 31/49...
  • Page 33: 2013H - Gripping Cycle Counter

    Byte 0 Byte 1 Byte 2 Byte 3 (580h+ID) Module no.+1 5A0h The number of parts lost is provided in hexadecimal format by the following: Byte 3 – Byte 2 – Byte 1 – Byte 0 COVAL – LMCOP-EN-A-1155UM0068 32/49...
  • Page 34: 2015H - Control System Activation Counter

    Byte 0 Byte 1 Byte 2 Byte 3 (580h+ID) Module no.+1 5A0h The number of ASC cycles is provided in hexadecimal format by the following: Byte 3 – Byte 2 – Byte 1 – Byte 0 COVAL – LMCOP-EN-A-1155UM0068 33/49...
  • Page 35: 2017H - Communication Fault Counter (Local Bus)

    Subindex Byte 0 Byte 1 Byte 2 Byte 3 (580h+ID) Module no.+1 5A0h The number of faults is provided in hexadecimal format by the following: Byte 3 – Byte 2 – Byte 1 – Byte 0 COVAL – LMCOP-EN-A-1155UM0068 34/49...
  • Page 36: 2019H - Power Supply Fault Counter

    The reply is as follows: Server (LEMCOM)  Client (master) CAN-ID Command Object L Object H Subindex Byte 0 Byte 1 Byte 2 Byte 3 (580h+ID) 5A0h The island’s configuration is provided by Byte 1 – Byte 0 COVAL – LMCOP-EN-A-1155UM0068 35/49...
  • Page 37: 3020H - Software Version

    Detailed description of CANopen objects Structure of data Note: Bit set to 1  module present on the COVAL bus Bit set to 0  module absent from the COVAL bus Byte 0: Modules at addresses 0 to 7 (0 = master, 1 to 7 = secondaries)
  • Page 38: 4000H - Supply Voltage Process Value

    12.21 3010h – Add/Remove a module All secondary modules on a LEMCOM island have a unique address on the COVAL bus (#1 to #15), which enables the LEMCOM master module to identify them. Upon delivery, the addresses assigned to each module at the factory correspond to their physical location on the island.
  • Page 39 SECONDARY ADDRESS parameter can take the values 1 to 15 (01h to 0Fh). Removing a module To remove a module from the COVAL bus, the command described above is merely sent with the following: Byte 0 = 00h Byte 1 = Address of module to be removed from the bus ...
  • Page 40: 3012H - Restore Factory Settings

    35%/10% 65%/10% L1/h1 L2/h2 45%/10% 75%/10% Automatic blowing Automatic blowing duration (ms) DIAG ECO Max. number of bounces (DIAG/E) DIAG/ECO assessment time (s) Blue LED mode Valve status (if comm. lost) Table 15 – Factory settings COVAL – LMCOP-EN-A-1155UM0068 39/49...
  • Page 41: 2100H - Set Threshold L1

    - Subindex = 0x10  set h1 on secondary module at address #15 Byte 0 is used to define the value of h1 to be written. HYSTERESIS H1 The h1 hysteresis value must range from 0 to 99% (00h to 63h). By default, h1 = 10%. COVAL – LMCOP-EN-A-1155UM0068 40/49...
  • Page 42: 2102H - Set Threshold L2

    - Subindex = 0x10  set h2 on secondary module at address #15 Byte 0 is used to define the value of H2 to be written. HYSTERESIS H2 The h2 hysteresis value must range from 0 to 99% (00h to 63h). By default, h2 = 10%. COVAL – LMCOP-EN-A-1155UM0068 41/49...
  • Page 43: 2104H - Asc (Air Saving Control) Parameter

    Byte 1 – Byte 0: Byte 0 Byte 1 DIAG ECO option x x x x x x x x Module address 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 COVAL – LMCOP-EN-A-1155UM0068 42/49...
  • Page 44: 2106H - Max. Number Of Bounces (Diag Eco)

    Byte 1 - Byte 0 are used to define the value of DE_ASSESSMT_TME. DIAG ECO ASSESSMENT TIME The assessment duration must range from 1 to 60 seconds (Byte 0 = 0x01 to 0x3C). Default value: DE_ASSESSMT_TME = 1 second COVAL – LMCOP-EN-A-1155UM0068 43/49...
  • Page 45: 2108H - Automatic Blowing

    Byte 1 - Byte 0 are used to define the value of AUTO_BLOW_DURATION. AUTOMATIC BLOWING DURATION The automatic blowing duration must range from 100 to 9999 ms (64h to 270Fh). Default value: AUTO_BLOW_DURATION = 500 ms. COVAL – LMCOP-EN-A-1155UM0068 44/49...
  • Page 46: 210Ch - State Of Blue Customizable Led

    - Subindex = 0x10  set BLUE_LED_MODE on secondary module at address #15 Byte 0 is used to define the operating mode of the blue LED according to the above table. Mode BL1 is the default operating mode. COVAL – LMCOP-EN-A-1155UM0068 45/49...
  • Page 47: 210Dh - Valve Status If Communication Is Lost

    - Subindex = 0x10  set VALVE_STATUS on secondary module at address #15 Byte 0 is used to define the operating mode of the valves according to the above table. Mode MD1 is the default operating mode. COVAL – LMCOP-EN-A-1155UM0068 46/49...
  • Page 48: 3001H - Node Id

    1000 kbit/s 800 kbit/s 500 kbit/s 250 kbit/s 125 kbit/s (default value) Reserved Not available 50 kbit/s 20 kbit/s 10 kbit/s The baud rate change will only enter into effect once the module has been restarted. COVAL – LMCOP-EN-A-1155UM0068 47/49...
  • Page 49: 3003H - Unlock Can Configuration

    IMPORTANT Object 3100h is not saved. TL-PDO returns to its default value (5) when the island is restarted. TX PDO – Vacuum value feedback Refer to section “Messaging” which describes the mapping of the TX PDOs. COVAL – LMCOP-EN-A-1155UM0068 48/49...
  • Page 50: List Of Figures

    Figure 2 – Wiring a LEMC--X---W2GB4 island ................10 Figure 3 – Wiring instructions (M8 – CAN bus ports) ............... 10 Figure 4 – Wiring instructions (M8 – COVAL bus port) ..............11 Figure 5 – Wiring instructions (M8 – Power port) ................11 Figure 6 –...

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