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Multi-stage Vacuum Pumps
EN
OPERATING INSTRUCTIONS
CMSHD (v1.04-2023)
This manual is intended for users of the CMS HD series
Heavy Duty multi-stage vacuum pumps.
They include information on how to integrate vacuum
pumps, as well as on their use and maintenance.
For any additional information, please contact COVAL:
International:
ƒ E-mail:
coval@coval.com
ƒ Tel: +33 (0)4 75 59 91 91
PLEASE CAREFULLY READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS.
Retrouvez tous les documents en différentes langues sur le site COVAL :
All documents are available in multiple languages on the COVAL website:
Finden Sie alle Dokumente in verschiedenen Sprachen auf der COVAL-Homepage:
Tutti i documenti nelle differenti lingue sono presenti sul sito COVAL:
Podrá encontrar todos los documentos en diferentes idiomas en la página web de COVAL:
USA:
ƒ E-mail:
contact.us@coval.com
ƒ Tel: (919) 233 4855
PRIOR TO COMMISSIONING THIS PRODUCT,
https://doc.coval.com/CMSHD
https://doc.coval.com/CMSHD
https://doc.coval.com/CMSHD
https://doc.coval.com/CMSHD
https://doc.coval.com/CMSHD
INSTRUCTIONS CMSHD EN (v1.04_2023)
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Table of Contents
Related Manuals for coval CMS HD
Summary of Contents for coval CMS HD
- Page 1 Finden Sie alle Dokumente in verschiedenen Sprachen auf der COVAL-Homepage: https://doc.coval.com/CMSHD Tutti i documenti nelle differenti lingue sono presenti sul sito COVAL: https://doc.coval.com/CMSHD Podrá encontrar todos los documentos en diferentes idiomas en la página web de COVAL: https://doc.coval.com/CMSHD INSTRUCTIONS CMSHD EN (v1.04_2023)
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Page 2: Table Of Contents
DIAGNOSTIC ......23 5.1. CMS HD “TAILOR-MADE” SOLUTION ....6 5.2. -
Page 3: Important Information
ƒ Failure to observe the instructions specified in this document may lead to injury or even death! ƒ COVAL will not be held liable for any damage or breakdown as a consequence of failure to observe instructions. For any additional information, please contact COVAL:... -
Page 4: Nameplate
3. MAIN FUNCTIONS OF CMS HD VACUUM PUMPS COVAL's CMS HD series of multi-stage heavy duty vacuum pumps for industry specific applications are the result of many years of listening to feedback from manufacturers, integrators, and users in the food, packaging, and robotics industries. -
Page 5: Overview Of Configurations
VO C15P without vacuum switch ƒ One M12 5-pin male PNP and HMI 1100 Nl/min (38.85 SCFM) Exhaust collector ƒ Simplified CMS HD with 1600 Nl/min (56.50 SCFM) control, without settings and Diffuser dialogs ƒ Digital inputs/outputs mode * Exhaust accessories are delivered GENERATOR CONTROL mounted in line by default. -
Page 6: Layout
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 5. LAYOUT 5.1. CMS HD “TAILOR-MADE” SOLUTION Different configurations available for the exhaust: CMSHD____K Silencer CMSHD__NVO_ Pressure connection end plate CMSHD90X50_ / CMSHD90X100_ Simple body CMSHD__SVO / VVO_ Control valve block for... -
Page 7: Layout Of A Cms Hd With Control + Remote Hmi Accessory
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 5.2. LAYOUT OF A CMS HD WITH CONTROL + REMOTE HMI ACCESSORY Digital inputs/outputs (SIO) / Onboard installation and diagnostic tools: M12 connectors available in 3 versions: ƒ Vacuum network sizing support and clogging detection ƒ... -
Page 8: Technical Data
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 6. TECHNICAL DATA 6.1. INTEGRATED FUNCTIONS CMS HD multi-stage vacuum pumps with ➊ “Vacuum” solenoid valve control include all the “vacuum” functions ➋ Multi-stage Venturi pump required for an easy, efficient, and econom- ➌... -
Page 9: General Characteristics
ƒ DO2 configurable (see parameter settings) ƒ IO device description file (IODD) available for download Diagnostics ƒ Instantaneous vacuum level (unit transmitted over IO-Link: ƒ COVAL VACUUM MANAGER Mobile app available: mbar) - Android, version 8.1 and higher ƒ Available information: Object gripped, object lost - iOS, version 13 and higher ƒ... -
Page 10: Dimensions And Installation
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 6.5. DIMENSIONS AND INSTALLATION CMS HD WITHOUT CONTROL 198.5 28.5 42.5 G3/8"-F Note: all dimensions are in mm. 4 mounting holes Ø 5.1 CMSHD90X150_ CMSHD90X50_ CMSHD90X100_ You can access 3D files of all our G1/8"-F vacuum switch... -
Page 11: Finding Your Module
7. FINDING YOUR MODULE In order to meet all your needs, the CMS HD range includes vacuum pumps with NC or NO solenoid valve vacuum control. For efficient use of your vacuum pump with this operating manual, please identify your model by its part number. -
Page 12: Electrical Connections
Heavy Duty Multi-stage Vacuum Pumps 8. ELECTRICAL CONNECTIONS CMS HD vacuum pumps must be used with power supply units that provide a Protective Extra Low Voltage (PELV) and with an isolation of the supply voltage according to EN 60204. VOC15P: ƒ... -
Page 13: Connections
- Possible additional filter on vacuum circuit: In the rare cases of fine dust in a wet environment, the use of an appropriate filter will pre- vent any internal clogging: See COVAL catalog: “Filters for vacuum circuits” Min. internal tube dia. -
Page 14: Equipment Options For Exhaust
The exhaust options are delivered in-line but, depending on the environment, they can be positioned by the user on the front panel. 10.2. MOUNTING EQUIPMENT ON FRONT PANEL OF CMS HD FOR EXHAUST AT 90° ANGLE NOTE: When mounting the exhaust option onto the front panel, the internal silencer in the pump body must be removed to ensure prop- er operation of the pump. - Page 15 ƒ socket (tightening torque 1.6 Nm). ➐ Place the gasket in its groove at the CMS HD’s end. ƒ Pay attention to the direction of the gasket: the internal cut- out of the gasket must match the shape of the body.
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Page 16: Installing And Operating Remote Hmi (Accessory)
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 11. INSTALLING AND OPERATING REMOTE HMI (ACCESSORY) Part number of remote HMI: HMIHD1M84P. Accessory only compatible with multi-stage vacuum pumps CMSHD90X_SVX/VVX_. The CMSHD90X_SVX/VVX_ multi-stage vacuum pumps are supplied with the standard factory settings described in this manual. To be able to modify them, you must use a remote HMI or configure the module using IO-Link. -
Page 17: Configuring A Remote Hmi
Configuration procedure Step 1: Connect the remote HMI to M8 connector (mark on the CMS HD. The CMS HD must be powered on. Step 2: When the HMI is powered on, a message is displayed ask- ing which settings should be used (HMI or IO). -
Page 18: Hmi Details And Features
12.1.1. Powering on The following occurs when the device is powered on: - 1: COVAL logo is displayed (for about 15 seconds). - 2: Main screen is displayed showing the vacuum level. - 3: The keypad is locked by default. -
Page 19: Summary Of Functions
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 13. SUMMARY OF FUNCTIONS 13.1. ACCESSING LIVE DIAGNOSTIC DATA Main screen Lock/unlock keypad (see sect. 14) Secondary screens: live diagnostic data Live Data (1/2) Input/Output mode Shows operating mode of device (automatic detection) and communication status (if IO-Link):... -
Page 20: Menu Tree
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 13.2. MENU TREE Main screen Lock/unlock keypad (see sect. 14) Process settings (see sect. 15) Process settings 1/2 - L1/h1: threshold and hysteresis for “object gripped” L1/h1 - Automatic blow-off (CMSHD__S_ only): enable/disable and configure timed auto-... -
Page 21: Locking/Unlocking The Keypad
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 14. LOCKING/UNLOCKING THE KEYPAD 1- Simultaneously pressing the M and keys unlocks the keypad (pressing them again locks it). 2- Pressing the keys to scroll through the following displayed messages K01 Keyboard locked, M + Down to unlock and K02 Keyboard unlocked . -
Page 22: User Settings
16. USER SETTINGS 16.1. LANGUAGE Secondary Display Factory Main menu To make the CMS HD easier to use and configure, all information, mes- menu conditions settings sages and menus are available in the following 5 languages: ƒ EN: English Language ƒ... -
Page 23: Configurable Do2 Output
3 screens: “Device info” screen 1/3: Device info The complete part number of the CMS HD consists of the following 2 parts: Permanent ƒ Part 1/2: e.g. CMSHD90X50 ƒ Part 2/2: e.g. SVXC15XG4KD Example of complete part number: CMSHD90X50SVXC15XG4KD “Device info”... -
Page 24: Vacuum Network Test
(residual vacuum rate after blow-off). 18.3. VACUUM NETWORK TEST The CMS HD vacuum pump is equipped with a tool to help with sizing and detecting when the vacuum network is clogged to avoid head losses. A properly sized vacuum network, i.e. with a minimum of head losses, will help to optimize the evacuation and blow-off times, and increases the performance of your facility. - Page 25 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps VACUUM NETWORK TESTING PROCEDURE 1- Vacuum network sizing support Installation check The first time the vacuum pump is installed on the vacuum network, start the and follow the instructions. This check is to be performed without the suction cups being in contact with the part to be handled and is used to measure the head losses on the vacuum network.
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Page 26: Manual Mode
Follow the instructions in the “Pressure sensor” menu. 18.6. RESET SETTINGS Secondary Display Factory Main menu Various settings on CMS HD vacuum pumps can be reset to revert to the menu conditions settings “factory settings”: ƒ Process settings Reset ƒ... -
Page 27: Events And Alarms
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 19. EVENTS AND ALARMS Whenever necessary, messages are displayed on the main screen during operation to warn about an event, error or alarm: EVENTS Message Condition for raising Condition for clearing... -
Page 28: Io-Link Parameter Settings
20. IO-LINK PARAMETER SETTINGS CMS HD vacuum pumps (version VX) feature an IO-Link communications interface based on the IEC 61131-9 standard. This protocol is used to establish a point-to-point link between a sensor/actuator and an IO-Link input/output module called “IO-Link master”, which is connect- ed to the programmable logic controller. -
Page 29: Acyclical Data
IDENTIFICATION Value Index Length Parameter R/W Unit Comment (dec) (byte) Typ. 0x04 Vendor ID – 0x0421 = COVAL SAS 0x21 0x00 Device ID – 0x30 0x3001 = CMSHD Series 0x01 Vendor name COVAL SAS Vendor text Vacuum managers Product name... - Page 30 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps DIAGNOSTIC Value Index Length Parameter R/W Unit Comment (dec) (byte) Typ. 100 Custom device name – CMSHD Free field, 20 characters max. 101 HMI serial number – 20420852461000000 Vacuum network diagnostic feature ...
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Page 31: Nfc
HMI making sure to align the NFC antennas CMS HD data can be read or written regardless of whether the vacuum pump is switched on or off. However, firmware updates require the pump to be switched on. -
Page 32: Maintenance
Establish the frequency of maintenance activities based on the cycle rates, the environment, and the type of load. To carry out maintenance work on CMS HD vacuum pumps, the compressed air supply must be shut off. www.coval.com -32-... -
Page 33: Maintenance Procedures
Check Valve (Mark on front end plate of the CMS HD—Vacuum connection side). NOTE: This procedure is for all models of the CMS HD, sim- ple body (version CMSHD90X50_/100_) and double body (CMSHD90X150_). Do not remove the rear aluminum end plate. - Page 34 Set the filter basket in place. ƒ Observe the mounting direction of the filter basket by plac- ing the basket’s notch opposite the notch on the CMS HD’s body. Make sure that the 2 gaskets are properly placed in their ƒ...
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Page 35: Cleaning The Multi-Stage Venturi Profiles
CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 22.2.3. Cleaning the Multi-stage Venturi Profiles � (Mark on the “multi-stage Venturi profile” assembly). 3 mm ➊ ➊ Remove the 2 M4x8 CHC screws using a 3 mm hexagon bit ƒ... -
Page 36: Replacing The Solenoid Valves
(Mark on the flange). 1.6 N m Spare part numbers: refer to sect. 23 (to replace the gaskets, use the maintenance kit matching the CMS HD model). ➌ ➊ ➊ Remove the 4 M4x8 CHC screws using a 3 mm hexagon bit ƒ... -
Page 37: Replacing The Exhaust Options
Heavy Duty Multi-stage Vacuum Pumps 22.2.7. Replacing the Exhaust Options � Spare part numbers: refer to sect. 23 (to replace the gaskets, use the maintenance kit matching the CMS HD model). 3 mm ➊ ➊ Remove the 2 M4x8 CHC screws using a 3 mm hexagon bit ƒ... -
Page 38: Spare Parts
PRESSURE CONNECTION END PLATE FOR CMS HD WITHOUT CONTROL (CMSHD__NVO) Designation Item code Compressed air connection end plate 80007381 ➋ VALVE BLOCK WITHOUT SOLENOID VALVE FOR CMS HD WITH CONTROL (CMSHD__SVO/NVO AND SVX/VVX) (item code depends on CMS HD model) For SVO/NVO models For model Designation Item code... - Page 39 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps For SVX/VVX models For model Designation Item code CMSHD90X50SVXC15XG4KD One M12 5-pin male / one M8 4-pin for remote HMI CMSHDVB50SVXC15XG4KD CMSHD90X50SVXC15XG4ED One M12 5-pin male / one M8 4-pin for remote HMI...
- Page 40 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps ➌ SOLENOID VALVES FOR CMS HD DETAILS ON SOLENOID VALVE POSITIONS AND FUNCTIONS ACCORDING TO CMS HD VERSION Version CMSHD90X_S… Position Function NC solenoid valve: vacuum control NC solenoid valve: blow-off control Version CMSHD90X_V…...
- Page 41 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps ➑ MAINTENANCE KIT For model Designation Item code Maintenance kit containing: ➀ vacuum check valve (80006065) x1 vacuum filter (80006067) x1 ➁ ➂ flat gaskets for exhaust (80006398) x2 molded gasket for end plate (80006071) x1 ➃...
- Page 42 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps For model Designation Item code Maintenance kit containing: ➀ vacuum check valve (80006065) x1 vacuum filter (80006067) x1 ➁ ➂ flat gaskets for exhaust (80006398) x4 molded gasket for end plate (80006071) x2 ➃...
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Page 43: Glossary
We provide a warranty for this product and for any COVAL spare parts in accordance with our general terms of sale (GTS). The exclusive use of COVAL spare parts is a condition required to ensure the product’s flawless operation and we will not be held liable for any damage resulting from the use of spare parts or accessories that are not made by COVAL. -
Page 44: Ec Declaration
OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps 27. EC DECLARATION COVAL, the manufacturer, confirms that the product “CMS HD vacuum pump” described in this manual meets the following applicable EC directives: ƒ 2014/30/EC Electromagnetic Compatibility (EMC) ƒ 2011/65/EC Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment The following harmonized standards have been applied: ƒ... - Page 45 CMS HD OPERATING INSTRUCTIONS Heavy Duty Multi-stage Vacuum Pumps www.coval.com -45-...
- Page 46 A TECHNOLOGICAL PARTNER ON A GLOBAL SCALE Located in the southeast region of France, COVAL conceives, man- The references of COVAL can be found in several industrial sectors ufactures and globally distributes high performance, advanced (Packaging, Automotive Industry, Plastic, Graphic, Aeronautic…)
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