ProMinent Hydro 2 Series Operating Instructions Manual
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ProMinent Hydro 2 Series Operating Instructions Manual

ProMinent Hydro 2 Series Operating Instructions Manual

Metering pumps
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Operating instructions
Metering pumps
Hydro/ 2 and Hydro/ 3
EN
P_HY_0004_SW
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
984721
Original operating instructions (2006/42/EC)
BA HY 018 05/19 EN

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  • Page 1 Operating instructions Metering pumps Hydro/ 2 and Hydro/ 3 P_HY_0004_SW Please carefully read these operating instructions before use. · Do not discard. The operator shall be liable for any damage caused by installation or operating errors. The latest version of the operating instructions are available on our homepage. 984721 Original operating instructions (2006/42/EC) BA HY 018 05/19 EN...
  • Page 2 Supplemental directives Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operating guidelines ð...

  • Page 3: Table Of Contents

    Table of contents Table of contents Identity code..................5 Safety chapter................10 2.1 Safety information for ATEX designs........15 2.2 Explanation of the ATEX label..........26 Storage, transport and unpacking..........29 Overview of equipment / control elements........31 Functional description..............32 Assembly..................
  • Page 4 Table of contents Ordering information..............105 17.1 Exploded view drawing............. 105 17.2 Spare parts kits..............105 17.3 Diaphragms............... 107 17.4 General................107 EU Declaration of Incorporation for Machines HP2..... 109 EU Declaration of Incorporation for Machines HP3..... 110 EC Declaration of Conformity for HP2 Machines......111 EC Declaration of Conformity for HP3 Machines......

  • Page 5: Identity Code

    Double ball valve (only for SST and HCT) HV version for (only for 025019 ... 025060) Hydraulic connector Standard threaded connector (in line with technical data) with DIN ISO flange with ANSI flange Design with ProMinent ® logo (standard) without ProMinent logo ® modified*...
  • Page 6 Identity code HP2a Hydro/ 2, version a V(0) Variable stroke control motor with integrated frequency con‐ verter 1-phase, 230 V, 50/60 Hz V(2) Variable stroke control motor with integrated frequency con‐ verter (Exd) Speed control complete 1-phase, 230 V, 50/60 Hz (stroke con‐ trol motor + frequency converter) without motor, with flange 200/80 without motor, with flange 160/71...
  • Page 7 Identity code Type Capacity Type Capacity Type Capacity 100009 064022 025060 100010 064025 025068 Maximum back pressure for TTT material version: 16 bar! Maximum back pressure for PVT material version: 25 bar! ** ATEX specification - refer to the nameplate on the pump, corresponding Ä...
  • Page 8 HTC) H HV version (for 064019 ... 064068, 025048 ... 025170) Hydraulic connector Standard threaded connector (in line with technical data) with DIN ISO flange with ANSI flange Design with ProMinent ® logo (standard) without ProMinent logo ® M modified* * order-related design, refer to order paper‐...
  • Page 9 Identity code HP3a Hydro/ 3, version a IP 55 (standard) ISO class F Exe design ATEX-T3 ** Exde design ATEX-T4 ** ATEX power end Stroke sensor no stroke sensor (standard) Stroke sensor (suitable for use in areas at risk from explosion) Stroke length adjustment manual (standard) with servomotor, 230 V, 50/60 Hz...

  • Page 10: Safety Chapter

    Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also the ProMinent Resistance List (in the Product Catalogue or at www.prominent.com)! All other uses or modifications are prohibited.
  • Page 11 Safety chapter You have a responsibility to adhere to the information contained in the operating instructions at the different phases of the unit's service life. You have a responsibility to observe the information contained in the operating instructions for the auxiliary equipment at the different phases of their respective service lives.
  • Page 12 ProMinent or another authorised distribution partner. Service Service refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system. Safety information CAUTION! These operating instructions include notes and extracts from German regulations relating to the operator's scope of responsibility.
  • Page 13 – Take into account the resistance of the wetted mate‐ rials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit ProMinent. WARNING! Danger of injury to personnel and material damage The pump must only be opened at those points required to be opened by these operating instructions.
  • Page 14 Safety chapter CAUTION! Danger from incorrectly operated or inadequately main‐ tained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance. – Ensure that the pump is accessible at all times. – Adhere to the maintenance intervals. Information in the event of an emergency In the event of an electrical accident, disconnect the mains cable from the mains or press the emergency cut-off switch fitted on the side of the...

  • Page 15: Safety Information For Atex Designs

    Safety chapter 2.1 Safety information for ATEX designs This chapter lists all safety information for ATEX designs. Safety informa‐ tion is listed again at the relevant points in these operating instructions. This safety information is supplementary to or replaces the safety informa‐ tion for non-ATEX designs.
  • Page 16 Safety chapter The skilled technician with an additional explosion protection qualification should be specifically trained for the work area in which he is employed and be familiar with the relevant standards and regulations. The skilled technician with an additional explosion protection qualification can work on equipment and systems in areas protected from explosion and independ‐...
  • Page 17 Safety chapter Ignition hazard Protective measures to be observed by the customer Electrical stray current in the event of a lightning strike Customer must implement suitable protective measures outdoors. Static electricity Customer must earth the earthing points and maintain the potential equalisation cables of the individual components.
  • Page 18 Safety chapter Safety information WARNING! Only use ATEX pumps in areas at risk from explosion – Observe the European Operator Directive, imple‐ mented in Germany by the Industrial Health and Safety Regulation, and the German Ordinance on Hazardous Substances, for the installation and ope‐ ration of equipment in areas at risk from explosion.
  • Page 19 Safety chapter WARNING! ATEX pumps and flammable media The ignition temperature is reduced significantly below the ignition temperature at atmospheric pressure due to compression with the discharge stroke of the possibly ignitable vapour-air mixture. – Do not allow it to run dry. Take appropriate protec‐ tive measures.
  • Page 20 Safety chapter WARNING! ATEX pumps in areas at risk from explosion – Electrically wire all electrical units cleanly and per‐ manently to an electrically clean earthing point, - e.g. with an earthing bar on your system. – Electrically connect the electrical units fitted with a potential equalisation cable to each other, cleanly and permanently, to an electrically clean potential equalisation point - e.g.
  • Page 21 If re-painting, do not increase the layer thickness. – These measures are deemed to be minimum protec‐ tion measures by ProMinent. It is the duty of the operator to take appropriate measures to eliminate any further hazards known to him.
  • Page 22 Safety chapter Electrically wire an additional potential equalisation cable from the poten‐ tial equalisation cables from this system cleanly and permanently to an electrically clean potential equalisation point, e.g. to a potential equalisa‐ tion bar on site. Potential equalisation of frame An earthing point for the customer is fitted on the frame.
  • Page 23 Safety chapter Type iden‐ Feature Property tification Certification: ATEX Electrical strength: 125 V AC relative to the housing Degrees of protection: II 2G Ex ia IIC T4 Modification number: 0.5 mm nozzle pressed in or integrated including accessories ZBE 08S-02 coupling socket M12x1, angled with 2 m wire, screened Sealing material:...
  • Page 24 Other anomalies WARNING! Stop the pump immediately in the event of any anoma‐ lies when inspecting the pump and rectify them immedi‐ ately. ProMinent Service may be needed if required. Maintenance Interval Maintenance work Check whether the seals of the overpressure signalling system are OK and replace in case of doubt.
  • Page 25 Safety chapter Installation height Data Value Unit Maximum installation height*: 1000 m above standard zero * We urgently advise you to contact a specialist for ATEX motors with higher intended installation heights! safety equipment Other safety equipment - ATEX labels WARNING! –...

  • Page 26: Explanation Of The Atex Label

    Safety chapter Fit the motor correctly on the flange (qualified personnel). Observe the coupling operating instructions! WARNING! EX is relevant in areas at risk from explosion! With a claw coupling: The claw on the motor shaft must be fixed at the correct height, see corresponding figure and table.
  • Page 27 Safety chapter Explanation of the pump’s ATEX labelling Hydro high EPL use possible in zones 1 and 2 - refer to your explosion protection document normal EPL use possible in zone 2 - refer to your explosion protection document Suffix X Special conditions - refer to the Declarations of Conformity and EC-type examination certificates WARNING!
  • Page 28 Safety chapter WARNING! Example 2 - EX-designation: Where may I use the ATEX version of the Hydro? The pump designation is " ... II 2G Ex h IIC T4 Gb X". The pump label corresponds to “Unit group” II: the pump may only be used in overground production systems, which are not at risk from firedamp.

  • Page 29: Storage, Transport And Unpacking

    WARNING! The transporting of pumps which have been used with radioactive feed chemicals is forbidden! They will also not be accepted by ProMinent! WARNING! Only return the metering pump for repair in a cleaned state and with a flushed liquid end - refer to the chapter "Decommissioning"!
  • Page 30 Storage, transport and unpacking Storage Personnel: Technical personnel Plug the caps on the valves. Check whether the sealing screw is in place on the oil filler neck. Preferably place the pump standing vertically on a pallet and secure against falling over. Cover the pump with a tarpaulin cover - allowing rear ventilation.

  • Page 31: Overview Of Equipment / Control Elements

    Overview of equipment / control elements Overview of equipment / control elements P_HY_0005_SW Fig. 3: Hydro, single head and double head versions Power end Gearbox vent stopper Hydraulic end Oil drain stopper Liquid end Oil drainage plug Stroke adjustment dial Stroke sensor (optional) Safety relief valve Diaphragm rupture sensor...

  • Page 32: Functional Description

    Functional description Functional description Pump The metering pump is an oscillating diaphragm pump, the stroke length of which can be adjusted. An electric motor drives the pump. Hydraulic end The hydraulic end has a fixed safety relief valve (5). The safety relief valve provides protection for the pump power end and the diaphragm if the liquid feed pressure becomes too high.

  • Page 33: Assembly

    Assembly Assembly Compare the dimensions on the dimensional – drawing with those of the pump. Install the motor - with designs without motor Select a suitable motor - it must correspond to the data for one of the motors from the "Motor data" table - see Chapter "Technical data".
  • Page 34 Assembly P_HY_0060_SW Fig. 5: Correct height of the clutch claw on the motor shaft Tab. 6: Hydro HP2 Size Motor flange 2.06" 52.32 B5, 160 Dimensions in mm - unless otherwise indicated. Tab. 7: Hydro HP3 Size Motor flange 2.06" 52.32 B 14, Ø...
  • Page 35 Assembly Base WARNING! Danger of electric shock If water or other electrically conducting liquids penetrate into the drive housing, in any other manner than via the pump's suction connection, an electric shock may occur. – Position the pump so that it cannot be flooded. P_MOZ_0016_SW WARNING! Fig.
  • Page 36 Assembly Discharge valve Dosing head Suction valve Ensure there is sufficient free space (f) around the dosing head as well as the suction and discharge valve so that maintenance and repair work can be carried out on these components. P_MOZ_0017_SW Fig.

  • Page 37: Installation

    Installation Installation CAUTION! Danger of injury to personnel and material damage Disregarding the technical data during installation can lead to personal injuries or damage to property. – Observe the technical data - refer to the "Technical data" chapter and, where applicable, the operating instructions for the accessories.
  • Page 38 Installation WARNING! Warning of feed chemical reactions to water Feed chemicals that should not come into contact with water may react to residual water in the liquid end that may originate from works testing. – Blow the liquid end dry with compressed air through the suction connector.
  • Page 39 The pump is supplied with PTFE moulded compo‐ site seals with a flare, which are used for the pump connectors, which seal the connectors between P_SI_0021 grooved pump valves and ProMinent grooved inserts - see Fig. 11. Fig. 11: Moulded composite seals with corrugated insert –...

  • Page 40: Basic Installation Notes

    Installation CAUTION! Warning of feed chemical spraying around PTFE seals, which have already been used / com‐ pressed, can no longer reliably seal a hydraulic connec‐ tion. – New, unused PTFE seals must always be used. P_SI_0022 Fig. 12: Elastomer flat seal for a smooth insert CAUTION! Danger due to incorrect use of the pressure relief valve...
  • Page 41 Installation Shorten the return line so that it is not immersed in the feed chem‐ ical in the storage tank. P_MOZ_0043_SW Fig. 13: (A) standard installation, (B) with pulsation damper Main line Storage tank Legend for hydraulic diagram Symbol Explanation Symbol Explanation Metering pump...

  • Page 42: Installation, Electrical

    This can either be in the form of a Declaration of Conformity from the supplier (ProMinent) for the entire unit or, if individual components are supplied, in the form of the operator's explosion protection document.
  • Page 43 Installation WARNING! Danger of electric shock This pump is equipped with a protective earth conductor, to reduce the risk arising from an electric shock. – Connect the PE conductor to "earth" with a clean and permanent electrical connection. WARNING! Danger of electric shock A mains voltage may exist inside the motor or electrical ancillaries.
  • Page 44 Installation WARNING! Only motors with a frequency converter: Danger of elec‐ tric shock The danger of electric shock remains for 3 minutes after the mains voltage has been switched off on conducting parts of the motor with an integrated frequency converter and on the lines themselves.
  • Page 45 Motor data sheets, special motors, special motor flanges, external fan, temperature monitoring Further information on motors can be found on our – website www.prominent.com. Motor data sheets can also be requested for the – motors. With motors other than those with identity code –...
  • Page 46 Installation CAUTION! Danger resulting from unnoticed diaphragm rupture If the pump has been ordered with an electric diaphragm rupture sensor, it must also be electrically installed. – Electrically wire the enclosed diaphragm rupture sensor to a suitable monitoring device. CAUTION! Additional damage with a ruptured diaphragm Never allow the diaphragm to rupture fully if damage can be caused by hydraulic oil mixing with the feed chemical.
  • Page 47 Installation WARNING! The following applies in areas at risk from explosion: – Note the details of the type examination certificate PTB 00 ATEX 2048 X for the Namur sensor NJ1.5-8GM-N as well. Heating cartridge Install the heating cartridge in line with its documentation. It must only be connected to the supplied power supply or the protective temperature limiter (for ATEX)! Earthing lines...

  • Page 48: Start Up And Operation

    Start up and operation Start up and operation Safety information WARNING! ATEX pumps in areas at risk from explosion – Make sure that a suitably competent person checks whether the appropriate installation information from the "Installation " chapter has been implemented correctly.
  • Page 49 Start up and operation CAUTION! Only motors with a frequency converter: The motor can be damaged The input current limiter could be damaged if a motor with an integrated frequency converter is restarted within 3 minutes of the mains voltage being switched off. –...
  • Page 50 Start up and operation Pressure relief valve CAUTION! Never adjust the pressure relief valve. Checking the direction of rotation When commissioning the unit, check whether the drive motor is rotating correctly - check this against the arrow on the motor housing or the dia‐ gram in the chapter entitled "Electrical Installation."...

  • Page 51: Bleeding The Liquid End

    Start up and operation Only with a heating cartridge: check the Check the heating action of the heating cartridge and the effectiveness of action of the heating cartridge the protective temperature limiter. No overheating must occur, especially in the area at risk from explosion! Only at low temperatures: allow the pump to warm up Switch on the heating cartridge, set the stroke length of the pump to...

  • Page 52: Calibrate The Stroke Control Drive (Optional)

    Start up and operation 8.2 Calibrate the stroke control drive (optional) The stroke control drive is calibrated to the capacity ordered ex-factory. Please contact ProMinent in the event that you want the stroke control drive to be calibrated to another capacity.

  • Page 53: Maintenance

    "experienced personnel with the requi‐ site knowledge". – These measures are deemed to be minimum protec‐ tion measures by ProMinent. It is the duty of the operator to take appropriate measures to eliminate any further hazards known to him. WARNING! ATEX pumps in areas at risk from explosion Static electricity can cause ignition sparks.
  • Page 54 Maintenance WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).
  • Page 55 Check the pump installation for: Leaks Abnormal noises or squeaks Abnormal temperatures Abnormal odours Abnormal vibrations Other anomalies WARNING! In the area at risk from explosion: stop the pump immediately and rectify these anomalies. ProMinent Service may be needed if required.
  • Page 56 Close it again! If the coupling is OK, the maintenance interval can be increased to 4000 hours. If the coupling is not clearly OK: Call ProMinent Service. ATEX pump only: Check the seals of the EDS 4448 pressure switch Technical personnel at regular intervals (depending on the climatic conditions and the feed chemical) in respect of their serviceability and replace if neces‐...
  • Page 57 Maintenance Interval Maintenance work Personnel After approx. 4000 Check the gear ring/DZ element of the coupling as per their oper‐ Technical personnel operating hours ating instructions. After approx. Change hydraulic oil - refer to "Changing hydraulic oil" in this Instructed personnel 5,000 operating chapter.
  • Page 58 Maintenance Fig. 16 Fill with hydraulic oil For the double head versions, perform the following work simultaneously on both dosing heads. Set the stroke adjustment dial (2) to "100%" and open the safety relief valve (1) - tighten the knurled screw. Slowly fill hydraulic oil through the opening for the gearbox vent stopper (3) until the oil inspection window (6) is covered: Type...

  • Page 59: Repair

    Repair Repair Safety information WARNING! ATEX pumps in the ATEX area – Carry out a general check to ensure that the system is functioning properly, particularly the power end and bearings, by regular monitoring (for leaks, noises, temperatures, smell, etc.). WARNING! ATEX pumps in areas at risk from explosion Static electricity can cause ignition sparks.

  • Page 60: Cleaning Valves

    – Use the correct spare parts kits. If in doubt, refer to the exploded views and ordering information on our website www.prominent.com. Unsuitable spare parts for the valves may lead to prob‐ lems for the pumps. – Only use new components that are especially adapted to fit your valve (both in terms of shape and chemical resistance).
  • Page 61 Repair Personnel: Technical personnel Cleaning a discharge valve (double ball) Taking the discharge valve apart Loosen the discharge line. Unscrew the discharge valve from the dosing head and rinse out. Remove the remaining parts from the dosing head. Allow the parts from the valve body (1) to fall as far as possible. Using an Allen key or similar, insert it through the hole of the valve body (1) and push the remaining parts out of it.

  • Page 62: Replacing The Diaphragm

    Repair Please note, however, that when assembling, the valve seat (3) must be aligned in the other direction. The fine machined side must point in the direction of flow with all valve seats (3). 10.2 Replacing the diaphragm Important note WARNING! Observe the safety information at the beginning of the chapter.
  • Page 63 Repair Depressurise the suction and discharge lines. Unscrew the suction and discharge lines from the liquid end. Is the hydraulic oil drained - see above? Remove the liquid end with the dosing head screws from the hydraulic end. Release the diaphragm mounting plate (2) with diaphragm (1) from the dosing head.

  • Page 64: Repairing The Diaphragm Rupture Sensor

    Repair Tightening torque for screws Dosing head material 1st level 2nd level 6 Nm 12 Nm 6 Nm 12 Nm 8 Nm 20 Nm 8 Nm 20 Nm Fill hydraulic oil in the hydraulic end For the double head versions, perform the following work simultaneously on both dosing heads.
  • Page 65 Repair When changing the diaphragm, unscrew the diaphragm rupture sensor from the dosing head. Check for electrical continuity: Using a blunt insulating probe (Ø 2 ... 3 mm, no sharp edges), press into the channel of the diaphragm rupture sensor. ð...

  • Page 66: Calibrating The Dosing Rate

    Repair When changing the diaphragm, unscrew the diaphragm rupture sensor from the dosing head. Check that the monitor does not indicate a diaphragm rupture: Using a blunt insulating probe (Ø 2 ... 3 mm, no sharp edges), press into the channel of the diaphragm rupture sensor. ð...
  • Page 67 Repair The plant or production facility can calibrate each pump to a back pressure that is lower than the nominal pressure ordered. The following pressure stages (in bar) are available: Pump HP2, WARNING! ATEX pump only: Take suitable precautions in poten‐ tially explosive atmospheres regarding the feed chemical in the open measuring cylinder - see handling instruc‐...

  • Page 68: Replacing Power End Bearings

    Carefully tighten the screw (3) in the stroke adjustment dial and replace the cap (4). API versions only: Press the metal cap on to the stroke adjustment dial. 10.5 Replacing power end bearings Only allow ProMinent Service to replace the power end bearings!

  • Page 69: Troubleshooting

    Troubleshooting Troubleshooting Safety information WARNING! ATEX pumps in the ATEX area – Generally ensure that the parts are working properly (no leaks, unusual noises, high temperatures, unusual smell ...) especially the power end/drive and the bearings. – Do not allow the pump to heat up because of a lack of oil! With lubricated metering pumps, regularly check for the presence of lubricant, for example by checking...
  • Page 70 3 minutes before restarting. CAUTION! Danger of personnel injury and material damage The use of untested third party parts can result in per‐ sonnel injuries and material damage. – Only fit parts to metering pumps, which have been tested and recommended by ProMinent.
  • Page 71 Troubleshooting CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐ nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system. – Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons.
  • Page 72 "Repair". The power end motor is very The discharge line is Technical per‐ Rectify any constriction of the dis‐ hot. seriously constricted. charge line. sonnel Have the safety relief valve checked. All other faults. Other causes. Call ProMinent Service.

  • Page 73: Decommissioning And Disposal

    Decommissioning and disposal Decommissioning and disposal 12.1 Decommissioning WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by oxygen. – The pump may not work if there is a mixture of feed chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

  • Page 74: Disposal

    Decommissioning and disposal CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐ nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system. – Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons.
  • Page 75 Decommissioning and disposal CAUTION! Environmental hazard due to hydraulic oil The pump contains hydraulic oil, which can cause damage to the environment. – Drain the hydraulic oil from the pump. – Note the local guidelines currently applicable in your country. CAUTION! Note the local guidelines generally currently applicable in your country.

  • Page 76: Technical Data

    Technical data Technical data Only with "M - modified" design: WARNING! Risk of personal injuries Please observe the ”Supplement for modified version“ at the end of the chapter! It replaces and supplements the technical data!

  • Page 77: Performance Data

    Technical data 13.1 Performance data HP2a with 50 Hz operation Type Minimum pump capacity at maximum Maximum Suction Permissible Connector size back pressure stroke rate lift priming pres‐ sure, suction side ml/stroke Strokes/min m water G-DN column 100003* SST: Rp 1/4" PVT: DN10 100006* SST: Rp 1/4"...
  • Page 78 Technical data HP2a with 60 Hz operation Type Minimum pump capacity at maximum back pres‐ Maximum Suction Permissible Connector size sure stroke rate lift priming pressure, suction side Strokes/mi G-DN water column 100003* 1,450 SST: Rp 1/4" PVT: DN10 100006* 1,450 SST: Rp 1/4"...
  • Page 79 Technical data HP3a with 50 Hz operation Type Minimum pump capacity at maximum Maximum Suction Permissible Connector size back pressure stroke rate lift priming pres‐ sure, suction side ml/stroke Strokes/min m water G-DN column 100010* G 3/4M - DN10 100021* G 3/4M - DN10 100025* G 3/4M - DN10...

  • Page 80: Metering Reproducibility

    Technical data HP3a with 60 Hz operation Type Minimum pump capacity at maximum back pressure Maximum Suction Permissible Connector stroke lift priming size rate pressure, suction side Strokes/m m water G-DN column 100010* 1,450 G 3/4M - DN10 ** 100021* 1,450 G 3/4M - DN10 **...

  • Page 81: Viscosity

    Technical data * for measurements taken under constant conditions, minimum 20 % stroke rate and water at 20 °C - when installed correctly and with a back pressure of at least 1.5 bar 13.3 Viscosity The liquid ends are generally suitable for the following viscosity ranges: Design Range Unit...

  • Page 82: Ambient Conditions

    Technical data 13.6 Ambient conditions 13.6.1 Temperatures Pump, compl. Data Value Unit Storage and transport temperature -10 ... +50 °C Ambient temperature in operation -10 ... +40 °C ("Standard" version, for drive): Ambient temperature in operation ("Low -25 ... +40 °C temperature"...

  • Page 83: Air Humidity

    Technical data 13.6.2 Air humidity Data Value Unit Maximum air humidity*: 92 % relative humidity *non-condensing (according to DIN IEC 60068-2-30) 13.6.3 Installation height Data Value Unit Maximum installation height*: 1000 m above standard zero * with standard pumps: Fit at higher installation heights at your own risk. with ATEX pumps: We urgently advise that you contact a specialist for ATEX motors at higher installation heights! 13.7...
  • Page 84 Technical data Identity code Phases, protection Rated voltage Mains frequency Rated output Remarks specification HP2a 1-phase AC, IP 55 230 V ±10% 50/60 Hz 0.37 kW Variable speed motor with inte‐ grated frequency converter 3 phase, II 2G EX 400 V ±10% 50/60 Hz 0.55 kW EX-variable speed...

  • Page 85: Diaphragm Rupture Sensor

    Technical data 13.9 Diaphragm rupture sensor Install the sensor in accordance with the chapter "Instal‐ lation, electrical". Contact (standard) Tab. 10: Contact loading, max. at voltage Maximum current 30 V DC The contact is an opener. The contact is an potential-free. For safety reasons we recommend connecting to a –...

  • Page 86: Safety Relief Valve (Hp2 And Hp3)

    Technical data 13.10 Safety relief valve (HP2 and HP3) Opening pressure of the respective pressure stages: Pressure 6 bar stage* Opening pres‐ sure** * Marking on the indicating scale without valve housing ** back pressure generated by the pump when discharge side is blocked ± 3 bar 13.11 Stroke sensor Namur sensor (identity code characteristic...

  • Page 87: Protection Temperature Limiter (Atex Only)

    Technical data 13.13 Protection temperature limiter (ATEX only) Technical data - see enclosed operating instructions 13.14 Filling volumes 13.14.1 Hydraulic oil Required amount of oil Supplied amount of oil Type Single-head Double head design version HP 2: approx. 2.5 l approx.
  • Page 88 Technical data Spare parts With a modified version, it is absolutely necessary to specify the details of the serial number requesting and ordering the spare and replacement parts.

  • Page 89: Dimensional Drawings

    Dimensional drawings Dimensional drawings Compare the dimensions on the dimension sheet – and pump. All dimensions are in mm. – Dimensional drawing of Hydro HP2 (HP2a 61_02-101_00_01-73 P_HY_0019_SW Fig. 23: Diagram is not strictly binding. Liquid end HM 25 SST, HCT DN10 G3/4 M 108x42 HM 60 SST, HCT DN10 G3/4 M 108x57...
  • Page 90 Dimensional drawings Dimensional drawing of Hydro HP2, double head version (HP2a D) 16.7 61_02-101_00_03-73 P_HY_0021_SW Fig. 24: Diagram is not strictly binding. Liquid end HM 25 SST, HCT DN10 G3/4 M 108x42 HM 60 SST, HCT DN10 G3/4 M 108x57 HM 60 SST-HV 243.5 DN15G1A...
  • Page 91 Dimensional drawings Dimensional drawing of Hydro HP2 with add-on power end (HP2a E + HP2a A) 61_02-101_00_09-74 P_HY_0023_SW Fig. 25: Diagram is not strictly binding. Liquid end HM 25 SST, HCT DN10 G3/4 M 108x42 HM 60 SST, HCT DN10 G3/4 M 108x57 HM 60 SST-HV DN15G1A...
  • Page 92 Dimensional drawings Dimensional drawing of Hydro HP2 with add-on power end, double head versions (HP2a F + HP2a B) 61_02-101_00_10-74 P_HY_0025_SW Fig. 26: Diagram is not strictly binding. Liquid end HM 25 SST, HCT DN10 G3/4 M 108x42 HM 60 SST, HCT DN10 G3/4 M 108x57 HM 60 SST-HV DN15G1A...
  • Page 93 Dimensional drawings Motor flange HP2a P_HY_0069_SW 61_02-101_00_17-73. Fig. 27: Diagram is not strictly binding.
  • Page 94 Dimensional drawings HP2a single head version with actuator, base and connecting flanges P_HY_0070_SW 61_02-101_00_17-73 Fig. 28: Diagram is not strictly binding. Type A Single-ball valve A Single ball valve A Double-ball valve A Double-ball valve ANSI ANSI SS 100003, 100006, 100007, 100009, 100010 SS 064007, 064015,...
  • Page 95 Dimensional drawings HP2a double head version with actuator, base and connecting flanges P_HY_0071_SW 61_02-101_00_19-73 Fig. 29: Diagram is not strictly binding. Ä Table on page 94 Dimension A - see Dimensional drawing of Hydro HP3 (HP3a 61_02-101_00_02-73 P_HY_0020_SW Fig. 30: Diagram is not strictly binding.
  • Page 96 Dimensional drawings Liquid end HM 60 SST, HCT 12.5 DN10 G3/4 M 108x57 HM 150 SST, HCT -0.5 DN15G1A 128x76 HM 60 SST-HV 243.5 12.5 DN15G1A 108x57 HM 150 SST-HV DN20G1 1/4 M 128x76 HM 60 PVT 12.5 DN10 G3/4 M 108x57 HM 150 PVT -0.5...
  • Page 97 Dimensional drawings Liquid end HM 150 SST-HV DN20G1 1/4 128x76 HM 60 PVT, TTT 12.5 DN10 G3/4 M 108x57 HM 150 PVT, TTT -0.5 DN15G1A 128x76 "HM 60" for types 064019, 064040, 064048, 064060, 064068, 100010, 100021, 100025, 100031, 100035 "HM 150"...
  • Page 98 Dimensional drawings Liquid end HM 60 PVT, TTT DN10 G3/4 M 108x57 HM 150 PVT, TTT DN15G1A 128x76 "HM 60" for types 064019, 064040, 064048, 064060, 064068, 100010, 100021, 100025, 100031, 100035 "HM 150" for types 025048, 025100, 025120, 025150, 025170 Tab.
  • Page 99 Dimensional drawings Tab. 18: Dimension with double ball valve Liquid end HM 60 SST, HCT DN10 Rp3/8" Standard motor Motor, controllable EExe motor EExde motor Motor with fre‐ quency converter Motor flange HP3a P_HY_0072_SW 61_02-101_00_21-73 Fig. 34: Diagram is not strictly binding.
  • Page 100 Dimensional drawings HP3a single head version with actuator, base and connecting flanges P_HY_0073_SW 61_02-101_00_21-73 Fig. 35: Diagram is not strictly binding. Type A Single-ball valve DIN A Single ball valve ANSI SS 100010, 100021, 100025, 100031, 100035 SS 064019, 064040, 064048, 064060, 064068 SS 025048, 025100, 025120, 025150, 025170...
  • Page 101 Dimensional drawings HP3a double head version with actuator, base and connecting flanges P_HY_0074_SW 61_02-101_00_23-73 Fig. 36: Diagram is not strictly binding. Type A Single-ball valve A Single ball valve A Double-ball valve A Double-ball valve ANSI ANSI SS 100010, 100021, 100025, 100031, 100035 SS 064019, 064040,...

  • Page 102: Earthing Drawing

    Earthing drawing Earthing drawing Simplex single head Hydro HP2 and HP3 with actuator and heating cartridge P_HY_0068_SW Motor Safety temperature limiter of heating cartridge (optional) Actuator (optional)

  • Page 103: Diagrams For Setting The Metering Capacity

    Diagrams for setting the metering capacity Diagrams for setting the metering capacity Hydro/ 2 HP2a H C [l/h] C [l/h] 100010 100009 100007 100006 100003 064025 064022 064018 064015 064007 s [%] s [%] 064025 064022 064018 064015 064007 C [l/h] C [l/h] 100010 100009...
  • Page 104 Diagrams for setting the metering capacity Hydro/ 3 HP3a H C [l/h] C [l/h] 100035 100031 100025 100021 100010 064068 064060 064048 064040 064019 s [%] s [%] C [l/h] 064068 064060 064048 064040 064019 C [l/h] 100035 100031 100025 100021 100010 p [bar]...

  • Page 105: Ordering Information

    Ordering information Ordering information 17.1 Exploded view drawing P_HY_0017_SW Fig. 39: Exploded view of Hydro liquid end. Numbered positions = scope of delivery of PVT spare parts kit. Technical changes reserved. Seals (Set) Suction connection assembly Valve balls Diaphragm Pressure connector assembly Reinforce plate - only with PVT 17.2 Spare parts kits...
  • Page 106 Ordering information Spare parts kits Hydro/ 2 for types: 100010, 100009, 100007, 100006, 100003, 064025, 064022, 064018, 064015, 064007: for liquid end Material version Order no. FMH 25 - DN 10 1005548 1005549 SST (for double ball valves) 1005551 1009571 SST (with valves, fully assembled) 1005550 for types: 025068, 025060, 025048, 025040, 025019:...

  • Page 107: Diaphragms

    Ordering information 17.3 Diaphragms PTFE metering diaphragm for liquid end Pump type Order no. FMH 25 100010, 100009, 100007, 100006, 100003 1005545 064025, 064022, 064018, 064015, 064007 FMH 60 025068, 025060, 025048, 025040, 025019 1005546 Metering diaphragm PTFE / Hastelloy C, coated for liquid end Pump type...
  • Page 108 Ordering information Required amount of oil Supplied amount of oil Type Single-head Double head design version HP 2: approx. 2.5 l approx. 2.9 l 3.0 l HP 3: approx. 3.5 l approx. 4.0 l 4.0 l Seal Spare part Order no. Seal for the oil drainage stopper 1004803...

  • Page 109: Eu Declaration Of Incorporation For Machines Hp2

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the Directive, on the basis of its functional concept and design and in the version distributed by us.

  • Page 110: Eu Declaration Of Incorporation For Machines Hp3

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the Directive, on the basis of its functional concept and design and in the version distributed by us.

  • Page 111: Ec Declaration Of Conformity For Hp2 Machines

    Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC Harmonised standards applied, in EN ISO 12100:2010, particular: EN 809:1998 + A1:2009 + AC:2010 EN 61000-6-2:2005, EN 61000-6-4:2007 + A1:2011 EN 60204-1:2006 + A1:2009 Date: 20.04.2016 You can download the Declaration of Conformity at www.prominent.com.

  • Page 112: Ec Declaration Of Conformity For Hp3 Machines

    Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC Harmonised standards applied, in EN ISO 12100:2010 particular: EN 809:1998 + A1:2009 + AC:2010 EN 61000-6-2:2005 EN 61000-6-4:2007 + A1:2011 EN 60204-1:2006 + A1:2009 Date: 20.04.2016 You can download the Declaration of Conformity at www.prominent.com.

  • Page 113: Ec Declaration Of Incorporation For Atex Hp2 Machines

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us.

  • Page 114: Ec Declaration Of Incorporation For Atex Hp3 Machines

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, Germany, hereby declare that the product specified below complies with the relevant basic health and safety requirements of the EC Directive on the basis of its functional concept and design and in the version marketed by us.

  • Page 115: Ec Declaration Of Conformity For Atex Hp2 Machines

    II 3G Ex h IIB T3 Gc X for $ = "1" and & = "3" II 3G Ex h IIB T4 Gc X for $ = "2" and & = "3" X: maximum medium temperature 90 °C Date: 16.11.2018 Download the Declaration of Conformity at www.prominent.com.

  • Page 116: Ec Declaration Of Conformity For Atex Hp3 Machines

    II 3G Ex h IIB T3 Gc X for $ = "1" and & = "3" II 3G Ex h IIB T4 Gc X for $ = "2" and & = "3" X: maximum medium temperature 90 °C Date: 16.11.2018 Download the Declaration of Conformity at www.prominent.com.
  • Page 120 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg, Germany Germany Telephone: ++49 6221 842-0 Fax: ++49 6221 842-419 Email: info@prominent.com Internet: www.prominent.com 984721, 9, en_GB © 2010...

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