ProMinent delta DLTa optoDrive Operating Instructions Manual
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ProMinent delta DLTa optoDrive Operating Instructions Manual

Solenoid metering pump with controlled solenoid drive
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Operating instructions

Solenoid Metering Pump
delta
DLTa
®
with controlled optoDrive
®
solenoid drive
P_DE_0002_SW
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Part no. 986691
Original operating instructions (2006/42/EC)
BA DE 032 01/14 EN

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Summary of Contents for ProMinent delta DLTa optoDrive

  • Page 1: Operating Instructions

    Operating instructions Solenoid Metering Pump delta DLTa ® with controlled optoDrive ® solenoid drive P_DE_0002_SW Please carefully read these operating instructions before use! · Do not discard! The operator shall be liable for any damage caused by installation or operating errors! Technical changes reserved.
  • Page 2 Supplemental instructions Supplementary information Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions. The following are highlighted separately in the document: Enumerated lists Fig. 1: Please read! Operating guidelines ð...

  • Page 3: Table Of Contents

    Table of contents Table of contents Identity code..................5 About this pump................8 Safety chapter................. 9 Storage, transport and unpacking..........14 Device overview and control elements.......... 15 5.1 Device overview..............15 5.2 Control elements..............16 5.2.1 Key functions..............16 5.2.2 Stroke length adjustment knob........... 17 5.2.3 Identifiers................
  • Page 4 Table of contents 10.6.1 Settings for the “Concentration” function (CONCENTRA‐ TION menu)..............48 10.6.2 Settings for the “Auxiliary frequency” function (AUX menu)................56 10.6.3 Settings for the “Flow” function (FLOW menu)....57 10.6.4 Settings for the “Calibration” function (CALIBRATION menu)................57 10.6.5 Settings for the “Metering”...

  • Page 5: Identity Code

    Connector on discharge side for 8/4 hose, standard on suction side Diaphragm rupture indicator Without diaphragm rupture indicator Diaphragm rupture indicator With dual diaphragm system and diaphragm rupture indicator, pres‐ sure sensor Design With ProMinent logo Electrical connection Universal control 100-230 V ±10 %, 50/60 Hz Cable and plug...
  • Page 6 Identity code delta product range, version a ® 2 m European 2 m Swiss 2 m Australian 2 m USA / 115 V 2 m open end Relay No relay Fault indicating 1 x changeover con‐ relay N/C tact 230 V – 8 A Fault indicating 1 x changeover con‐...
  • Page 7 Identity code delta product range, version a ® Access code No access code With access code Language German English French Spanish Pause / level Pause N/ C, level...

  • Page 8: About This Pump

    About this pump About this pump Properties of the device The solenoid metering pumps belonging to the delta ® product range with controlled optoDrive ® solenoid drive are microprocessor-controlled sole‐ noid metering pumps with the following characteristics: Continuous or pulsing operation Adaptation of the pump to the feed chemical Detection of blocked points of injection, broken metering lines and trapped air or gas bubbles in the dosing head by the integral injection...

  • Page 9: Safety Chapter

    Observe the general limitations with regard to viscosity limits, chem‐ ical resistance and density - see also ProMinent Resistance List in ® the Product Catalogue or at www.prominent.com/en/downloads! All other uses or modifications are prohibited.
  • Page 10 Service Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent or Pro‐ Maqua to work on the system. Safety notes WARNING!
  • Page 11 An unsuitable feed chemical can damage the parts of the pump that come into contact with the chemical. – Take into account the resistance of the wetted materials when selecting the feed chemical - see the ProMinent product catalogue or visit www.prominent.com/en/down‐ loads. CAUTION! Warning of feed chemical spraying around The metering pump can generate a multiple of its rated pres‐...
  • Page 12 Hood (houses the control elements) The dosing head may only be removed by the customer in accordance with the "Repair" chapter. The housing and the hood may only be removed by ProMinent customer service department. Information in the event of an emergency...
  • Page 13 Safety chapter Sound pressure level Sound pressure level LpA < 70 dB according to EN ISO 20361 at maximum stroke length, maximum stroke rate, maximum back pressure (water)

  • Page 14: Storage, Transport And Unpacking

    WARNING! The transporting of pumps which have been used with radio‐ active feed chemicals is forbidden! They will also not be accepted by ProMinent! WARNING! Only return metering pumps for repair in a cleaned state and with a flushed liquid end - refer to "Decommissioning! Only return metering pumps with a completed Decontamina‐...

  • Page 15: Device Overview And Control Elements

    Device overview and control elements Device overview and control elements 5.1 Device overview P_DE_0027_SW Fig. 2 Control unit Drive Unit Liquid end P_DE_0019_SW Fig. 3 Discharge valve End disc Dosing head Bleed valve Bypass hose nozzle Diaphragm rupture sensor Suction valve...

  • Page 16: Control Elements

    Device overview and control elements 5.2 Control elements P_DE_0017_SW Fig. 4: a) Displays and keys, b) Electrical control connections LCD display Stroke length adjustment knob [UP] [DOWN] [STOP/START] Operating indicator (green) Warning indicator (yellow) 10 Fault indicator (red) 11 "External control" jack 12 "Dosing monitor"...

  • Page 17: Stroke Length Adjustment Knob

    Device overview and control elements Application In continuous displays (operation) In adjustment mode (set up) Pressed 1x Change between the continuous dis‐ Change between "Changing indi‐ plays vidual numbers" and "Changing a number" Pressed 2x Under "Changing individual num‐ bers": jump to the first number Press and hold Change to the secondary display [UP] , [DOWN]...
  • Page 18 Device overview and control elements Symbol Additional Name Meaning symbol Pause: The pump was externally stopped by the Pause contact. Aux: The pump is currently pumping with the auxiliary rate as the stroke rate. During this time, the pump is in operating mode ‘Manual.’...
  • Page 19 Device overview and control elements Symbol Additional Name Meaning symbol i greater than 23 mA: The standard signal at the standard signal input indicates i > 23 i > 23 a fault with the connected unit. ‘Analog’ . Line: The pump is in operating mode ‘Curve’...

  • Page 20: Functional Description

    Functional description Functional description 6.1 Liquid End The dosing process is performed as follows: The diaphragm is pressed into the dosing head; the pressure in the dosing head closes the suction valve and the feed chemical flows through the discharge valve out of the dosing head.

  • Page 21: Operating Modes

    Functional description The stroke length is adjusted by the stroke length adjustment knob within a range of 0 ... 100 %. A stroke length of between 30 ... 100 %) is recom‐ mended to achieve the specified reproducibility. The stroke rate can be set using the arrow keys (not in "Analog" operating mode) in the range 0 - 200 strokes/min (200 strokes/min ≜12,000 strokes/ h).

  • Page 22: Relay (Options)

    Functional description The following functions are available as standard: "Level switch" function Information about the liquid/powder level in the feed chemical container is reported to the pump. To do so, a two-stage level switch must be fitted; it is connected to the "Level switch" jack. "Pause"...

  • Page 23: Lcd Display

    Functional description 6.8 LCD display If a fault occurs, the identifier "Fault" appears as well an additional, explan‐ atory symbol. 6.9 LED indicators Fault indicator (red) The fault indicator lights up if the liquid level in the chemical feed container falls below the second switching point of the level switch (20 mm residual filling level in the chemical feed container).

  • Page 24: Assembly

    Assembly Assembly Compare the dimensions on the dimensional drawing – and pump. WARNING! Danger of electric shock If water or other electrically conducting liquids penetrate into the drive housing, in any other manner than via the pump's suction connection, an electric shock may occur. –...

  • Page 25: Hydraulic Installation

    An unsuitable feed chemical can damage the parts of the pump that come into contact with the chemical. – Take into account the resistance of the wetted materials when selecting the feed chemical - see the ProMinent product catalogue or visit www.prominent.com/en/down‐ loads. CAUTION!

  • Page 26: Install Hose Lines

    Hydraulic installation 8.1 Install hose lines 8.1.1 Installation for metering pumps without bleed valve Safety information CAUTION! Warning of feed chemical spraying around If the pipes are improperly installed, they can come lose or burst. – Route all hose lines so they are free from mechanical stresses and kinks.
  • Page 27 Hydraulic installation CAUTION! Uncontrolled flowing feed chemicals Feed chemicals can leak through the metering pump in an uncontrolled manner in the event of excessive priming pres‐ sure. – The maximum priming pressure for the metering pump may not be exceeded - please refer to the product-spe‐ cific operating instructions.

  • Page 28: Installation For Metering Pumps With Bleed Valve

    Hydraulic installation Hose Union nut Clamp ring Nozzle O-ring and flat seal Valve P_MAZ_0021_SW Fig. 7: Designs PP, NP, PV, TT Installing stainless steel pipe - design SS Pull the union nut (2) and clamp rings (3, 4) over the pipe (1) with approx.

  • Page 29: Basic Installation Notes

    Hydraulic installation Shorten the return line hose so that it cannot submerge into the feed chemical in the storage tank. 8.2 Basic installation notes Safety notes CAUTION! Danger resulting from rupturing hydraulic components Hydraulic components can rupture if the maximum permis‐ sible operating pressure is exceeded.
  • Page 30 Hydraulic installation Legend for hydraulic diagram Symbol Explanation Symbol Explanation Metering pump Foot valve with filter meshes Injection valve Level switch Multifunctional valve Manometer...

  • Page 31: Electrical Installation

    Electrical installation Electrical installation WARNING! Danger of electric shock A mains voltage may exist inside the device. – Before any work, disconnect the device's mains cable from the mains. WARNING! Risk of electric shock This pump is supplied with a grounding conductor and a grounding-type attachment plug.

  • Page 32: Supply Voltage Connector

    Electrical installation CAUTION! Material damage possible due to power surges Should the pump be connected to the mains power supply in parallel to inductive consumers (such as solenoid valves, motors), inductive power surges can damage the controller when it is switched off. –...

  • Page 33: Description Of The Sockets

    Electrical installation 9.2 Description of the sockets 9.2.1 "External control" terminal The "external control" socket is a five-pin panel jack. It is compatible with two- and four-conductor cables. Only use a five-pin cable with the "Auxiliary frequency" and "mA-input" functions. Electrical interface for pin 1 "Pause"...

  • Page 34: Level Switch" Terminal

    Electrical installation "External contact" operating mode The pump performs one or more strokes if: Pin 2 and pin 4 are connected to each other for at least 20 ms. At the same time, pin 1 and pin 4 must also be connected to each other. "Auxiliary frequency"...

  • Page 35: Diaphragm Rupture Sensor" Terminal

    Electrical installation Function 4-conductor cable Power supply (5 V) brown Coding white Feedback blue Earth / GND black P_DE_0010_SW Fig. 15: Cable conductor assignments 9.2.4 "Diaphragm rupture sensor" terminal There is a connecting option for a diaphragm rupture sensor. Electrical interface Data Value Unit Voltage with open contacts...

  • Page 36: Output For Other Relays (Identity Code 4 + 5, 8 + 9, A + B)

    Electrical installation Electrical interface Data Value Unit Maximum contact load at 230 V and 50/60 Minimum mechanical lifespan: 200 000 Switching operations P_SI_0010_SW Fig. 18: Pump pin assignments Identity code 1 + 3 or 6 + 7 To pin VDE cable Contact CSA cable white...

  • Page 37: Output "Current Output Plus Relay" (Identity Code C + D + E)

    Electrical installation Identity code 4 + 5, 8 + 9, A + B To pin VDE cable Contact Relay yellow NO (normally open) Other relay green C (common) Other relay white NO (normally open) Pacing relay P_SI_0044 brown C (common) Pacing relay Fig.

  • Page 38: Set Up

    Set up Set up Please read the overviews in the appendix, "Control ele‐ – ments and key functions" and "Operating/setting dia‐ gram" for supplementary information. If no key is pressed for a 1 minute duration, the pump – returns to a continuous display. 10.1 Basic principles of control adjustment = adjustment option...

  • Page 39: Changing To Adjustment Mode

    Set up The number of continuous displays depends on the identity code, the selected operating mode and the connected addi‐ tional devices, see overview "Continuous displays" in the appendix. Secondary displays The lowest line of the Info displays (2nd level continuous display) various information, which cannot, however, be adjusted here, see overview "Sec‐...

  • Page 40: Selecting The Operating Mode (Menu "Mode")

    Set up Menu Mode Menu Settings Continuous Analog Main display Mode Settings Security Clear Menu Security Menu Clear Menu Language 10.4 Selecting the operating mode (Menu "Mode") In the ‘Operation’ menu (dependent on the identity code, some operating modes may not be present) the following operating modes can be selected: ‘Manual’...
  • Page 41 Set up Ä Chapter 10.6 ‘Programmable function settings For further details, see ("Settings" menu )’ on page 47 As to whether or not a further setting menu is available, depends on the selected operating mode and the connected devices or modules. Analog Continuous Menu...

  • Page 42: Manual" Operating Mode Settings

    Set up 10.5.1 "Manual" operating mode settings Alongside the setting menus, which are described in more detail in Ä Chapter 10.6 ‘Programmable function settings ("Settings" menu )’ on page 47 , in ‘Manual’ operating mode in the ‘Settings’ menu there is no further setting menu available.

  • Page 43: Contact" Operating Mode Settings

    Set up "Memory" function extension Additionally, you can activate the "Memory" function extension (Identifier "m"). When "Memory" is activated, the pump adds up the remaining strokes , which could not be processed, up to the maximum capacity of the stroke memory of 65,535 strokes. If this maximum capacity is exceeded, the pump goes into fault mode.
  • Page 44 Set up Example table Factor Pulse (sequence) Number of strokes (sequence) Step-up* 99.99 99.99 1.50 1.50 (1 / 2) 1.25 1.25 (1 / 1 / 1 / 2) Reduction** 0.50 0.10 0.01 0.25 0.40 2.5 (3 / 2) (1 / 1) 0.75 1.33 (2 / 1 / 1) (1 / 1 / 1)

  • Page 45: Analog" Operating Mode Settings

    Set up "Memory" function extension Additionally, you can activate the "Memory" function extension (Identifier "m"). When "Memory" is activated, the pump adds up the remaining strokes , which could not be processed, up to the maximum capacity of the stroke memory of 65,535 strokes. If this maximum capacity is exceeded, the pump goes into fault mode.
  • Page 46 Set up ‘Curve’ you can freely program the pump behav‐ Curve In the processing type iour. There are three options: Linear Lower sideband Upper sideband The following applies to all three options: The smallest processable difference between I1 and I2 is 4 mA (ll I1-I2 ll ≥4 mA).

  • Page 47: Programmable Function Settings ("Settings" Menu )

    Set up Lower sideband Using this processing type, you can control a metering pump using the current signal as shown in the diagram below. However, you can also control two metering pumps for different feed chemicals via a current signal (e.g. one acid pump and one alkali pump using the signal of a pH sensor).

  • Page 48: Settings For The "Concentration" Function (Concentration Menu)

    Set up 10.6.1 Settings for the “Concentration” function (CONCENTRATION menu) ‘CONCENTRATION’ menu appears as soon as the pump has been calibrated. The desired mass concentration of the feed chemical which will subsequently be required in the dissolving medium (e.g. the main flow) can be entered directly in the "Concentration"...
  • Page 49 Set up CAUTION! Danger of too high concentrations The metering pump can continue to dose, if the flow falls or stops entirely. – System precautions must be taken to prevent the metering pump from continuing to dose in such circum‐ stances.
  • Page 50 Set up You can enter the desired mass concentration using the [Arrow keys] . CAUTION! – Observe the decimal point. – The mass concentration is affected by both changes in the stroke rate and the stroke length. The value in the continuous display cannot be freely changed using the [Arrow keys] as the least significant figure values changes in jumps, the value of which depends on the input data.
  • Page 51 Set up the density of the feed chemical is known - see the feed chemical safety data sheet (e.g. with 35 % sulphuric acid: 1.26 kg/L ≜ g/cm ‘System’ menu in The measurement unit for liquid volume is set in the ‘Unit’...
  • Page 52 Set up 10.6.1.3 CONTACT operating mode (Settings for the "Concentration" function) Contact Contact Contact Main Settings Concentration Mode Contact Settings Concentration Security Auxiliar Clear Calibration Contact Contact Concentration Concentration 1 l/ 1 l/ 35.0 % 35.0 % 1.26 kg/l 1.26 kg/l Continuous display ‘CONTACT’...
  • Page 53 Set up [P] . Set the mass concentration for the feed chemical and press key [P] , the Set the density of the feed chemical - after pressing key continuous display appears. [i] change to the "Concentration" continuous display (ppm Using key or %).
  • Page 54 Set up CAUTION! Danger of too high concentrations The metering pump can continue to dose, if the flow falls or stops entirely. – System precautions must be taken to prevent the metering pump from continuing to dose in such circum‐ stances.
  • Page 55 Set up I 1=4 P_DE_0020_SW Fig. 27: How the line for "Concentration input" must appear in "Analog" operating mode Procedure CAUTION! The accuracy of the concentration is strongly dependent on: – the accuracy of the metering pump calibration. – the accuracy of the entries. Calibrate the metering pump if it is not yet calibrated - see chapter "Settings for the "Calibrate"...

  • Page 56: Settings For The "Auxiliary Frequency" Function (Aux Menu)

    Set up You can enter the desired mass concentration using the [Arrow keys] . CAUTION! – Observe the decimal point. – The mass concentration is affected by both changes in the stroke rate and the stroke length. – The pump limits the upper value of the mass con‐ centration, because otherwise the incremental jumps when adjusting would be unacceptably large.

  • Page 57: Settings For The "Flow" Function (Flow Menu)

    Set up 10.6.3 Settings for the “Flow” function (FLOW menu) Batch Batch Batch Batch Main Settings Flow Flow Mode Batch Tolerance: 8 Settings Concentration by Auxiliary: off Security Auxiliar Clear Flow Batch Batch Flow Flow Tolerance: 8 Warning by Auxiliary: off Error Continuous display...
  • Page 58 Set up Calibration Analog Analog Analog Manual Main menu Calibrate Settings Calibrate Operation Analog Stop calib. Settings Concentration Start calib. Security Clear Calibrate 0..20 0..20 0..20 0..20 Analog Calibrate 0.100 0..20 Continuous display WARNING! If the feed chemical is dangerous, take appropriate safety precautions when executing the following calibration instruc‐...

  • Page 59: Settings For The "Metering" Function (Dosing Menu)

    Set up 10.6.5 Settings for the “Metering” function (DOSING menu) The "Metering" menu branches into the following sub-menus: ‘Settings’ (metering) ‘Airlock’ ‘Low pressure’ ‘High pressure’ The last menu option of "Settings" offers the following functions: Pressure (ratings) Compensation 10.6.5.1 Settings in the sub-menu ″Settings″ (metering) Batch Batch Batch...
  • Page 60 Set up During quasi-continuous metering for high accuracy set – as large as possible a stroke length. The slowing of the discharge stroke only becomes – noticeable at lower stroke rates. – At maximum stroke rate, ‘slow’ is identical to ‘fast’ ! Slowing of the suction stroke leads to a lower capacity.
  • Page 61 Set up ‘Settings’ - ‘Intelligent’ have been selected, then in addition to Should ‘Pressure’ , the following appears in the next menu item: ‘Compensation’ ‘Intelligent’ , all the monitoring functions are available. Upon selection of ‘Direct’ , only the pressure ratings are available. More‐ Upon selection of over, the maximum stroke rates are reduced in the following manner: "Metering"...
  • Page 62 Set up Switch-off pressure Type Discharge Pressure rating Switch-off pres‐ stroke setting * sure [bar] [bar] 1020 fast fast fast slow slow slow 1608 fast 21.5 fast fast 10.5 fast slow slow slow 17.5 slow 1612 fast fast 14.5 fast 10.5 fast slow...

  • Page 63: Settings For The "Bleeding" Function)

    There are 2 hardware options for automatically bleeding the discharge side: via ProMinent's bleed module in the liquid end. via a customer implemented bleed facility in the discharge line. The "Bleeding" function can be triggered in 3 ways: 1 - Only through the "Airlock" internal signal from the pump drive unit.
  • Page 64 Set up Detailed explanation: ‘Airlock’ has been selected in the menu, the internal signal "Airlock" 1 - If triggers the bleed procedure. If the signal appears again within 8 minutes of the bleed procedure being carried out, the control unit repeats the bleed procedure up to a maximum 3x.

  • Page 65: Settings For The "Relay" Function (Relay Menu)

    Set up 10.6.7 Settings for the “Relay” function (RELAY menu) Batch Batch Batch Main Settings Relay Mode Dosing Relay 1 Settings Relay Relay 2 Security Analog Out Clear System Batch Batch Relay 1 Relay 1 Error energizing Warning releasing Warning+Error Pulse Continuous display...

  • Page 66: Settings For The "Analog Output" Function (Analog Output Menu)

    Set up The setting option for the "Relay" function only exists if a relay is present. 10.6.8 Settings for the “Analog output” function (ANALOG OUTPUT menu) Batch Batch Batch Batch Main Settings Analog Out 0..20mA Mode Dosing 0..20mA Settings 4..20mA Relay l/h x Security...

  • Page 67: Settings In The "System" Menu" (System Menu)

    Set up 10.6.9 Settings in the "System" menu" (SYSTEM menu) Menu Submenu Submenu Menu Settings Settings Unit Unit System System Submenu Diaphragm Aktiv. Diaphragm Aktiv. Submenu Change head? Change head? Submenu Info Info Continuous display The "System" menu branches into the following sub-menus: Unit Diaphragm active Info...

  • Page 68: Set Code (Security Menu)

    Set up 10.6.9.4 Sub-menu "Change head?" Batch Batch Batch Batch Change head? Main menu Settings System Mode Metering Unit cancel Settings Relay Info really Security Analog output Change head? Clear System Batch Change head? none 1608 1612 1020 Continuous display CAUTION! –...

  • Page 69: Delete Total Number Of Strokes Or Total Litres (Clear Menu)

    Set up [P] key for 2 s. Test To test whether the menu is locked, press the If you try to change into a locked area, a key appears in the LCD display and the padlock flashes. [arrow keys] . Overriding the lock To override the lock, enter the code using the Changing the stroke length variable...

  • Page 70: Operation

    Operation Operation WARNING! Fire hazard with flammable media Only with combustible media: These may start to burn when combined with oxygen. – During filling and draining of the liquid end, an expert must ensure that feed chemical does not come into con‐ tact with oxygen.
  • Page 71 Operation [STOP/START] key again. Start the pump: press the ‘Batch’ operating mode: briefly press key [P] . Starting batch Changing to adjustment mode [P] key is pressed for 2 seconds in a continuous display, the delta If the ® changes to adjustment mode - see chapter "Adjustment". ‘Lock menu’...

  • Page 72: Remote Operation

    Operation Continuous display Pump stop/start STOP START Change directly alterable variables Priming Start batch (only in "Batch" operating mode) Acknowledge error Check adjustable variables = Security lock ("Lock Menu") Adjustment = Security lock ("Lock all") mode Fig. 30: Operating options with a locked operating menu 11.2 Remote operation There is an option to control the pump remotely via a signal cable - refer to...

  • Page 73: Maintenance

    Maintenance Maintenance WARNING! It is mandatory that you read the safety information and specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump. WARNING! Fire hazard with flammable media Only with combustible media: These may start to burn when combined with oxygen.
  • Page 74 Maintenance P_BE_0012_SW Fig. 31: Leakage hole Liquid ends with bleed valve: Interval Maintenance work Personnel Quarterly* In addition: Technical personnel Check that the return line is fixed firmly to the liquid end. Check that the bleed valve is tight. Check the discharge and return line for kinks. Check that the bleed valve is operating correctly.

  • Page 75: Repairs

    Unauthorised repairs inside the pump can result in an elec‐ tric shock. For this reason repairs inside the pump should only be car‐ ried out by a ProMinent branch office or representative, in particular the following: – Replacement of damaged mains connection lines –...

  • Page 76: Cleaning Valves

    Repairs 13.1 Cleaning valves Personnel: Technical personnel Warning of faulty operation Refer to the exploded views in the Appendix when working on the unit. Cleaning a discharge valve for types 0730, 1020, 1612, 1608, 2508 Warning of faulty operation Discharge and suction valves differ from each other! –...

  • Page 77: Replacing The Diaphragm

    Repairs 13.2 Replacing the diaphragm WARNING! A few cubic centimetres of feed chemical may have accumu‐ lated behind the metering diaphragm in the backplate fol‐ lowing a leak - depending on the design! – Take this feed chemical into consideration when you are planning a repair - especially if it is hazardous! Personnel: Technical personnel...
  • Page 78 Repairs Pull the dosing head (2) with the screws (1) out of the diaphragm (3) and completely unscrew this from the drive axle. Remove the backplate (4) from the pump housing (6). Check the condition of the safety diaphragm (5) and replace if nec‐ essary.

  • Page 79: Cleaning The Diaphragm Rupture Indicator

    Repairs Tightening torques Data Value Unit Tightening torques for dosing head 4.5 ... 5.0 Nm screws: 13.3 Cleaning the diaphragm rupture indicator WARNING! Warning of unnoticed escaping of feed chemical After triggering of the diaphragm rupture indicator, any feed chemical residues can be blocked. –...

  • Page 80: Troubleshooting

    Troubleshooting Troubleshooting Safety notes WARNING! Fire hazard with flammable media Only with combustible media: These may start to burn when combined with oxygen. – During filling and draining of the liquid end, an expert must ensure that feed chemical does not come into con‐ tact with oxygen.

  • Page 81: Fault Alerts

    Troubleshooting 14.2 Fault alerts Fault description Cause Remedy Personnel The red LED displays lights up, the "Level" The fluid level in the Fill the storage tank. Technical symbol appears flashing in the LCD display storage tank has reached personnel "liquid level low 2nd as well as the symbols for "Error"...

  • Page 82: Warning Messages

    The fluid level in the storage tank Fill the storage Instructed per‐ has reached "liquid level low 1st tank. sonnel symbol appears in the LCD display and flashes. stage". 14.5 All other faults Please contact the responsible ProMinent branch or representative!

  • Page 83: Decommissioning

    Decommissioning Decommissioning Decommissioning WARNING! Danger from chemical residues There is normally chemical residue in the liquid end and on the housing after operation. This chemical residue could be hazardous to people. – It is mandatory that the safety notes relating to the "Storage, transport and unpacking"...
  • Page 84 Decommissioning Flush the liquid end with a suitable medium; flush the dosing head thoroughly when using hazardous feed chemicals! Disposal CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

  • Page 85: Technical Data

    Technical data Technical data 16.1 Performance data delta ® b operating at 200 strokes/minute and 100 % stroke length Liquid end type Minimum pump capacity Minimum pump capacity at maximum back pressure at medium back pressure ml/stroke ml/stroke 2508 0.62 12.5 0.67 1608...

  • Page 86: Accuracy

    Technical data - Suction lift with a filled suction line and filled liquid end. ** - Priming lift with clean and moist valves. Priming lift at 100 % stroke length and free outlet or opened bleed valve. *** - The given performance data represents guaranteed minimum values, calculated using water as the medium at room temperature.

  • Page 87: Material Data

    Technical data 16.4 Material data Liquid ends Version Dosing head Suction/discharge Seals Valve balls connector Clear acrylic PVDF PTFE Ceramic PVDF PVDF PTFE Ceramic Stainless steel 1.4404 Stainless steel 1.4404 PTFE Ceramic Pump Version Housing Hood Transparent cover Electronics Polyphenyl ether Polyphenyl ether Polycarbonate Electronic compo‐...

  • Page 88: Climate

    Technical data * Temp. max., for 15 min at max. 2 bar, dependent on the ambient and feed chemical temperatures 16.7 Climate Data Value Unit Maximum air humidity *: 95 % rel. humidity * non-condensing Exposure in a humid and alternating climate: FW 24 according to DIN 50016 16.8 Protection class and Safety Requirements...

  • Page 89: Sound Pressure Level

    Technical data 16.11 Sound pressure level Sound pressure level Sound pressure level LpA < 70 dB in accordance with EN ISO 20361:2010-10 at maximum stroke length, maximum stroke rate, maximum back pressure (water)

  • Page 90: Dimensional Drawings

    Dimensional drawings Dimensional drawings Compare the dimensions on the dimensional drawing – and pump. All dimensions are in mm. – Dimensional drawing delta ® type without bleed valve, material version NP P_DE_0046_SW Fig. 33: Dimensional drawing delta type without bleed valve, material version NP - dimensions in mm ®...
  • Page 91 Dimensional drawings Dimensional drawing delta ® type with bleed valve, material version NP P_DE_0047_SW Fig. 34: Dimensional drawing delta ® type with bleed valve, material version NP - dimensions in mm 2508 / 1608 1612 1020 0730 Dimensional drawing delta ®...
  • Page 92 Dimensional drawings Dimensional drawing delta ® type 0450 - 0280, material version PV P_DE_0043_SW_2 Fig. 36: Dimensional drawing delta ® type 0450 - 0280, material version PV - dimensions in mm Dimensional drawing delta ® type 1612 - 0730, material version SS P_DE_0044_SW_2 Fig.
  • Page 93 Dimensional drawings Dimensional drawing delta ® type 0450 - 0280, material version SS P_DE_0045_SW_2 Fig. 38: Dimensional drawing delta type 0450 - 0280, material version SS - dimensions in mm ®...

  • Page 94: Diagrams For Setting The Metering Capacity

    Diagrams for setting the metering capacity Diagrams for setting the metering capacity C [l/h] C [l/h] DLTa 1608 f [%] DLTa 2508 f [%] 200 min 200 min 180 min 180 min 160 min 160 min 140 min 140 min 120 min 120 min 100 min...
  • Page 95 Diagrams for setting the metering capacity C [l/h] C [l/h] DLTa 0730 f [%] DLTa 0280 f [%] s [%] p [bar] p [bar] C [l/h] DLTa 0450 f [%] s [%] p [bar] Fig. 40: A) Metering capacity C at medium back pressure dependent on the stroke length s for different stroke rates f. - B).

  • Page 96: Exploded View Drawings

    Exploded view drawings Exploded view drawings Liquid end delta ® 1608/2508 NP with coarse/fine bleeding P_DE_0050_SW 60_07_104_00_85_04_2 Item. Description Type 1608/2508 Connector kit 12/9 PCE 817049 Connector kit 8/5 PCE 817048 Connector kit 12/9 PCB 817051 Connector kit 8/5 PCB 817053 4 Valve balls 404201...
  • Page 97 Exploded view drawings Item. Description Type 1608/2508 Bleed valve 791365 Discharge valve compl. PCE 740349 Discharge valve compl. PCB 740348 Diaphragm 1030353 Safety diaphragm 1027414 Diaphragm rupture reporter* 1027416 Suction valve compl. PCE 792119 Suction valve compl. PCB 792026 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories. The items listed are included in the spare parts kit, excluding the diaphragm rupture reporter.
  • Page 98 Exploded view drawings Liquid end delta ® 0730 - 1612 NP with coarse/fine bleeding P_DE_0051_SW 60_07_104_00_87_04_2...
  • Page 99 Exploded view drawings Item. Description 1612 1020 0730 Connector kit 12/9 PCE 817049 817049 817049 Connector kit 8/5 PCE 817048 817048 817048 Connector kit 12/9 PCB 817051 817051 817051 Connector kit 8/5 PCB 817053 817053 817053 4 Valve balls 404281 404281 404281 Bleed valve...
  • Page 100 Exploded view drawings Liquid end delta ® 1608/2508 NP without coarse/fine bleeding P_DE_0052_SW 60_07_104_00_89_04_2...
  • Page 101 Exploded view drawings Item. Description Type 1608/2508 Connector kit 12/9 PCE 817049 Connector kit 8/5 PCE 817048 Connector kit 12/9 PCB 817051 Connector kit 8/5 PCB 817053 4 Valve balls 404201 Discharge valve compl. PCE 740349 Discharge valve compl. PCB 740348 Diaphragm 1030353...
  • Page 102 Exploded view drawings Liquid end delta ® 0730 - 1612 NP with coarse/fine bleeding P_DE_0053_SW 60_07_104_00_83_04_2...
  • Page 103 Exploded view drawings Item. Description 1612 1020 0730 Connector kit 12/9 PCE 817049 817049 817049 Connector kit 8/5 PCE 817048 817048 817048 Connector kit 12/9 PCB 817051 817051 817051 Connector kit 8/5 PCB 817053 817053 817053 4 Valve balls 404281 404281 404281 Discharge valve compl.
  • Page 104 Exploded view drawings Liquid end delta ® 1608 PVT with bleeding P_DE_0054_SW 60_07_104_00_79_04_2...
  • Page 105 Exploded view drawings Item. Description Type 1608/2508 Connector kit 8/5 PCE 1023247 4 Valve balls 404201 Bleed valve 1021662 Discharge valve, compl. 4.7-2 PVT 1023127 Diaphragm 1030353 Safety diaphragm 1027414 Diaphragm rupture reporter* 1027416 Suction valve, compl. 4.7-2 PVT 1023128 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories.
  • Page 106 Exploded view drawings Liquid end delta ® 1612 - 0730 PV P_DE_0055_SW 60_07_104_00_70_04_2...
  • Page 107 Exploded view drawings Item. Description 1612 1020 0730 Connector kit 12/9 PVT 1023248 1023248 1023248 Connector kit 8/5 PVT 1023247 1023247 1023247 2 Valve balls 404281 404281 404281 Discharge valve compl. PVT 1023125 1023125 1023125 Diaphragm 1000248 1000249 1000250 Safety diaphragm 1027414 1027414 1027414...
  • Page 108 Exploded view drawings Liquid end delta ® 0450 - 0280 PV P_DE_0056_SW 60_07_104_00_71_04_2 Item. Description 0450 0280 Connector kit DN10 PPT 1027072 1027072 Connector kit DN10 PVT 1027091 1027091 Connector kit DN10 PCT 1027092 1027092 Connector kit DN10 PVT 1017405 1017405 2 Valve balls 404277...
  • Page 109 Exploded view drawings Item. Description 0450 0280 Valve compl. PVT 1002267 1002267 Diaphragm 1000251 1025075 Safety diaphragm 1027414 1027414 Diaphragm rupture reporter* 1027416 1027416 Ball seat disc PTFE 740063 740063 Shaped composite seal 1019364 1019364 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories. The items listed are included in the spare parts kit, excluding the diaphragm rupture reporter.
  • Page 110 Exploded view drawings Liquid end delta ® 2508 SS P_DE_0057_SW 60_07_104_00_80_04_2 Item. Description Type 2508 Connector kit 6 mm SS 104233 4 Valve balls 404201 Discharge valve compl. 6 mm SS 809418 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories. The items listed are included in the spare parts kit, excluding the diaphragm rupture reporter.
  • Page 111 Exploded view drawings Item. Description Type 2508 Diaphragm 1030353 Safety diaphragm 1027414 Diaphragm rupture reporter* 1027416 Suction valve compl. 6 mm SS 809419 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories. The items listed are included in the spare parts kit, excluding the diaphragm rupture reporter.
  • Page 112 Exploded view drawings Liquid end delta ® 1612 - 0730 SS P_DE_0058_SW 60_07_104_00_72_04_2...
  • Page 113 Exploded view drawings Item. Description 1612 1020 0730 Connector kit 8/7 SS 104237 Connector kit 12/10 SS 104245 104245 4 Valve balls 404281 404281 404281 Discharge valve compl. SS 809494 809446 809446 Diaphragm 1000248 1000249 1000250 Safety diaphragm 1027414 1027414 1027414 Diaphragm rupture reporter* 1027416...
  • Page 114 Exploded view drawings Liquid end delta ® 0450 - 0280 SS P_DE_0059_SW 60_07_104_00_73_04_2 Item. Description 0450 0280 Connector kit with tube nozzle DN10 1027094 1027094 Connector kit with insert DN10 PVT 1027093 1027093 2 Valve balls 404243 404243 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories. The items listed are included in the spare parts kit, excluding the diaphragm rupture reporter.
  • Page 115 Exploded view drawings Item. Description 0450 0280 2 valves compl. d16/DN10 SST 809459 809459 Diaphragm 1000251 1025075 Safety diaphragm 1027414 1027414 Diaphragm rupture reporter* 1027416 1027416 Spring (item 2) and diaphragm rupture reporter (item 8) are accessories. The items listed are included in the spare parts kit, excluding the diaphragm rupture reporter.

  • Page 116: Further Order Information

    Interference suppression aids Product Part no. Varistor: 710912 RC Gate, 0.22 µF / 220 Ω: 710802 Further sources of information Further information on spare parts, accessories and options can be found the exploded drawings the identity code www.prominent.com the ProMinent product catalogue...

  • Page 117: Ec Declaration Of Conformity For Machinery

    In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐ LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C. ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 - 11 D - 69123 Heidelberg, hereby declare that the product specified in the following, complies with...

  • Page 118: Operating Menu Overview

    Operating menu overview Operating menu overview Continuous display Pump stop/start STOP START Change directly alterable variables Priming Start batch (only in "Batch" operating mode) Acknowledge error Check adjustable variables Analog Menu Main Mode Mode Settings Security Clear Menu Menu Settings Operating mode Menu Auxiliar...
  • Page 119 Operating menu overview Menu Security Menu Clear Menu Language...

  • Page 120: Continuous Displays

    Continuous displays Continuous displays...
  • Page 121 Continuous displays...

  • Page 122: Index

    Index Index " "Diaphragm rupture reporter" jack......... 16 Decommissioning............83 "Dosing monitor" jack............ 16 Degree of protection............88 "External control" jack........... 16 Designation of the product.......... 117 "External control" terminal..........33 Device overview............15 "Level Switch" jack............16 Diaphragm..............67 1, 2, 3 ...
  • Page 123 Index Installation, hydraulic............. 25 Protection against contact and humidity....... 88 Install hose lines............26 Protection class............. 88 Intelligent............... 61 Pulse control..............45 Intended use..............9 IP................... 88 Qualification of personnel..........10 Keys................16 Radioactive..............14 Rated pressure.............. 61 Labelling of safety notes..........9 RC member..............
  • Page 124 Index Unit................67 Warning alert..............35 Unpacking..............14 Warning indicator (yellow)........16, 23 Warning sign..............9 Varistor................32 Viscosity................ 60...
  • Page 128 ProMinent GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany Telephone: +49 6221 842-0 Fax: +49 6221 842-612 email: info@prominent.com Internet: www.prominent.com 986692, 6, en_GB © 2009...

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