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Raven RS1 Installation Manual

Case ih patriot 4440 model year 2013-2016 hdu guidance and steering installation manual
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Case IH Patriot 4440
Model Year 2013-2016
Raven RS1™ HDU Guidance and
Steering Installation Manual
P/N 016-5032-104 Rev. B
11/18
E32406
Copyright 2018

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  • Page 1 Case IH Patriot 4440 Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual P/N 016-5032-104 Rev. B 11/18 E32406 Copyright 2018...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    Install the RS1 HDU Harness Cable ..........................29 Install the CAN Bridge Cable - If Applicable ......................32 Install the HDU Switch Harness Cable ..........................33 Install the RS1 to Bulkhead Harness Cable .........................35 Install the Valve Harness Cable ............................35 Routine Operation ..............................37 System Diagram ................................
  • Page 4 Table of Contents Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 5: Important Safety Information

    • Ensure RS1 HDU is disabled prior to starting any maintenance work on RS1 HDU or the machine. WARNING • When starting the machine for the first time after installing RS1 HDU, be sure that all persons stand clear in case a hose has not been properly tightened.

  • Page 6: Hydraulic

    HYDRAULIC GENERAL • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Electrical

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 8 Ensure connections are clean, dry, and not damaged. Repair or replace components, connections, or cable as necessary. • Clean components or connections using low pressure water, pressurized air, or an aerosol electrical component cleaning agent. Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 9 IMPORTANT SAFETY INFORMATION • Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. allow components to dry completely before reconnecting cables. P/N 016-5032-104 Rev. B...
  • Page 10 HAPTER Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 11: Introduction

    RS1 HDU system. PREPARING FOR INSTALLATION Before installing the RS1 HDU system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 12: Kit Contents

    KIT CONTENTS This section contains a list of the components that are included in the RS1 HDU kit. Before beginning the system installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 13 INTRODUCTION RS1 HDU Installation Kit (P/N 117-5032-104) TABLE 1. Item Description Part Number Qty. Bracket - RS1 Mounting 107-0172-498 Bracket - HDU Mounting 107-0172-578 Bracket - RS1 Latch 116-0159-803 Cable - 4-Pin Can Bridge 115-0172-458 Cable - RS1 HDU Harness...
  • Page 14 Hydraulic Hose - -6 ORFS (F) 90° to -6 ORFS (F) - 84” 214-1000-318 Hydraulic Hose - -6 ORFS (F) 90° to -6 ORFS (F) - 60” 214-1000-657 Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 15 INTRODUCTION Hydraulic Kit (P/N 117-0199-017) TABLE 2. Item Description Part Number Qty. Hydraulic Hose - -8 ORFS (F) to -6 ORFS (F) - 60” 214-1000-658 Hydraulic Hose - -6 ORFS (F) to -6 ORFS (F) 90° - 108” 214-1000-659 Wheel Angle Sensor Kit (P/N 117-0192-049) TABLE 3.
  • Page 16 Spacer, Steel, .406” ID X .750” OD X .375” Long 107-0172-103 RS1 Unit Kit TABLE 4. Item Description Part Number Qty. Manual - RS1 Operation 016-4010-001 063-0173-820, 063-0173-921, Unit - RS1 063-0173-922 Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 17: Hydraulic System Installation

    Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the RS1 hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. When disconnecting or purging hydraulic hoses, be aware that the hydraulic fluid within the machine’s system may be extremely hot and...

  • Page 18: Install Fittings On The Steering Valve

    Fitting - -6 ORFS (M) to -8 SAE O-Ring (M) Straight Adapter 333-0012-199 P, T Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-233 A, B Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 19: Install Fittings On The Dual Transducer Hydraulic Manifold

    HYDRAULIC SYSTEM INSTALLATION INSTALL FITTINGS ON THE DUAL TRANSDUCER HYDRAULIC MANIFOLD FIGURE 2. Fittings Installed on the Flow Switch 1. Install a -6 ORFS (M) to -6 SAE O-ring (M) straight adapter fitting (P/N 333-0012-084) in Ports A2 and B3 of the dual transducer hydraulic manifold (P/N 334-003-085).

  • Page 20: Mount The Steering Valve

    Trace it to the P port on the steering orbital if necessary. 2. Disconnect the machine’s pressure hose from the steel pressure line. Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 21: Install The Tank Hose

    HYDRAULIC SYSTEM INSTALLATION FIGURE 6. Pressure Hose Installed 3. Install a -6 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-069) on the steel pressure line. 4. Connect the machine’s pressure hose to the opposite end of the installed tee fitting. 5.

  • Page 22: Install The Left And Right Steering Hoses

    11. Install the 90° end of the supplied hydraulic hose (P/N 214-1000-659) on the 90° end of the installed tee fitting. 12. Connect the straight end of the installed hydraulic hose to Port B of the steering valve (P/N 334-0003-088). Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 23: Hydraulic System Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC SYSTEM DIAGRAM Before RS1 Installation Machine’s Steering Orbital Left Steering Right Steering Cylinder Cylinder Pump After RS1 Installation Machine’s Steering Orbital Connect between steel line and hose Dual Transducer Hydraulic Manifold Pump Steering Valve P/N 016-5032-104 Rev. B...
  • Page 24 HAPTER Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 25: Wheel Angle Sensor Installation

    W HEEL ANGLE SENSOR CHAPTER C H A P T E R 4 INSTALLATION ASSEMBLE THE WHEEL ANGLE SENSOR (WAS) FIGURE 1. WAS Base-End Rod-End of Sensor of Sensor 1. Install the M10 universal ball mounts (P/N 103-0001-029) and M10 jam nuts (P/N 312-1002-035) on both ends of the linear WAS (P/N 416-0001-052).
  • Page 26 10. Tighten the nuts to ensure the small WAS mounting bracket is installed securely. 11. Install a 0.406” ID x 0.750” OD x 0.375” long spacer (P/N 107-0172-037) on the end of the protruding hex bolt. Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 27 WHEEL ANGLE SENSOR INSTALLATION FIGURE 4. Rod-End of WAS Installed on Rod-End of Steering Cylinder M10 x 1.5 Lock Nut (P/N 312-4000-208) Rod-End of M10 Universal Ball Mount (P/N 103-0001-029) 12. Install the ball mount on the rod-end of the WAS assembly on the installed hex bolt and secure it using an M10 x 1.5 lock nut (P/N 312-4000-208).
  • Page 28 FIGURE 7. Machine’s AUTO Yaw Connection 18. Disconnect the machine’s existing X-716 connector located near the AutoSense Sensor and plug in the mating connector on the WAS adapter cable. Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 29 WHEEL ANGLE SENSOR INSTALLATION FIGURE 8. WAS Connection P/N 016-5032-104 Rev. B...
  • Page 30 HAPTER Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 31: Chapter 5 Cab Component Installation

    INSTALL THE RS1 UNIT FIGURE 1. Mounting Bracket Installed 1. Install the RS1 mounting bracket (P/N 107-0172-498) on the bottom of the RS1 unit using four 1/4”-20 x 1/2” flat head machine screws (P/N 311-0003-041). FIGURE 2. Machine’s Existing Receiver Mounting Bracket 2.

  • Page 32: Install The Hydraulic Drive Unit (Hdu)

    HAPTER FIGURE 3. RS1 Unit Installed on Cab Roof 3. Insert the tab of the RS1 latch mounting bracket into the slotted tab of the receiver mounting bracket to interlock the brackets. 4. Secure the RS1 mounting bracket to the latch mounting bracket by securing the latch.

  • Page 33: Install The Foot Switch

    3. Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes. INSTALL THE RS1 CABLES INSTALL THE RS1 HDU HARNESS CABLE FIGURE 6. Vent Cover to be Removed 1. Remove the vent cover on the back wall of the cab, behind the operator’s seat.
  • Page 34 12-Pin HDU Harness (P/N 115-4010-028) Connection 3. Connect the gray 12-pin connector of the RS1 HDU harness cable (P/N 115-4010-026) to the mating port of the installed HDU (P/N 063-0173-887). FIGURE 9. POWER Cable Connection Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 35 INTERFACE connector. FIGURE 10. 12-Pin RS1 Harness Connector Routing 6. Route the black 12-pin connector of the RS1 HDU harness out the back of the instructional seat, along the vent compartment, and through the hole in the floor of the cab.

  • Page 36: Install The Can Bridge Cable - If Applicable

    2. Install one end of the CAN bridge cable (P/N 107-0172-458) on the 4-pin connector. 3. Connect the other end of the CAN bridge cable to the mating connector of the Hawkeye™ harness cable. Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 37: Install The Hdu Switch Harness Cable

    CAB COMPONENT INSTALLATION INSTALL THE HDU SWITCH HARNESS CABLE FIGURE 14. HDU Harness Cable Connection 1. Connect the 8-pin CAB SWITCHES connector of the HDU harness cable (P/N 115-4010-026) to the mating female 8-pin connector of the HDU switch harness cable (P/N 115-4010-028). FIGURE 15.
  • Page 38 10. Feed the harness and switch wires back into the console casing. 11. Press on the switch casing to ensure the switch is securely installed. Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...

  • Page 39: Install The Rs1 To Bulkhead Harness Cable

    1. Connect the black, rectangular 12-pin connector of the RS1 to bulkhead harness cable (P/N 115-4010-057) to the mating port of the installed HDU. 2. Connect the 2-pin connector of the RS1 to bulkhead harness to the mating 2-pin connector of the RS1 HDU harness cable (P/N 115-4010-028).
  • Page 40 HAPTER FIGURE 20. VALVE Harness Cable Installation Location 2. Connect the 4-pin VALVE connector to the open port of the RS1 hydraulic valve (P/N 334-0003-088). FIGURE 21. PS1 and PS2 Connections 3. Install the PSI 1 and PSI 2 connectors on the pressure transducers installed in Ports A1 and B1 of the flow switch (P/N 334-0003-085).

  • Page 41: Routine Operation

    4. Connect the WAS connector to the base-end of the installed WAS (P/N 416-0001-052). ROUTINE OPERATION Refer to the Raven RS1 Guidance and Steering Calibration & Operation Manual (P/N 016-4010-001) for instructions on Calibrating the RS1 system, adjusting system settings, and system operation.

  • Page 42: System Diagram

    HAPTER SYSTEM DIAGRAM Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 43 Installing the RS1 Cables Installing the HDU Switch Harness Cable 33 System Diagram Installing the RS1 HDU Harness Cable 29 Installing the RS1 to Bulkhead Harness Cable 35 Installing the Valve Harness Cable 35 Installing the RS1 Unit Wheel Angle Sensor Installation...
  • Page 44 Index Case IH Patriot 4440, Model Year 2013-2016 Raven RS1™ HDU Guidance and Steering Installation Manual...
  • Page 45 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 46 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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