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Raven RS1/HDU Installation Manual

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RBR Enterprise Vector 300
LS/Venturi LS RS1/HDU
Installation Manual
Manual No. 016-5035-002 Rev. A 10/18
E32227
Copyright 2018

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Summary of Contents for Raven RS1/HDU

  • Page 1 RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual Manual No. 016-5035-002 Rev. A 10/18 E32227 Copyright 2018...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    Chapter 2 Introduction......................5 Preparing for Installation ............................Recommendations ................................. Point of Reference ................................. Kit Contents ................................... RS1/HDU Kits ................................Updates ................................... Chapter 3 Hydraulic System Installation................11 Install Fittings in the Steering Valve ........................Mount the Steering Valve .............................
  • Page 4 Table of Contents RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 5: Important Safety Information

    • Ensure RS1/HDU is disabled prior to starting any maintenance work on RS1/HDU or the machine. WARNING • When starting the machine for the first time after installing RS1/HDU, be sure that all persons stand clear in case a hose has not been properly tightened.

  • Page 6: Instructions For Wire Routing

    • Clamp harnesses securely to force controlled movement to occur in the desired harness section • Avoid sharp twisting or flexing of harnesses in short distances • Connectors and splices should not be located in harness sections that move RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 7 IMPORTANT SAFETY INFORMATION Protect harnesses from: • Foreign objects such as rocks that may fall or be thrown by the unit • Buildup of dirt, mud, snow, ice, submersion in water and oil • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar •...
  • Page 8 HAPTER RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 9: Introduction

    PREPARING FOR INSTALLATION Before installing the RS1/HDU system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 10: Recommendations

    Raven Industries recommends the following best practices when installing or operating the RS1/HDU system for the first time, at the start of the season, or when moving the RS1/HDU system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.
  • Page 11 INTRODUCTION At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. Your feedback will help shape the future of our product documentation and the overall service we provide.
  • Page 12 HAPTER RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 13 INTRODUCTION Introduction: Updates...
  • Page 14 HAPTER RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 15: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the RS1/HDU hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Steering Valve

    INSTALL FITTINGS IN THE STEERING VALVE Before mounting the RS1/HDU valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 17: Mount The Steering Valve

    HYDRAULIC SYSTEM INSTALLATION MOUNT THE STEERING VALVE FIGURE 2. Steering Valve Mounting Location 1. Identify the steering valve (P/N 334-0003-088) mounting location on the inside of the machine’s frame, below the walkway. FIGURE 3. Steering Valve Installed 2. Secure the steering valve to the valve mounting bracket using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16”...

  • Page 18: Install The Left And Right Steering Hoses

    FIGURE 5. Left Steering Port on Steering Orbital Left Steering Port 2. Remove the cap from the tee fitting installed in the left steering port (upper-right corner) of the steering orbital. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 19 HYDRAULIC SYSTEM INSTALLATION FIGURE 6. Left Steering Hose Installed on Steering Orbital Machine’s Left Steering Installed Left Hose Steering Hose (P/N 214-1000- 780) 3. Install the straight end of the supplied hydraulic hose (P/N 214-1000-780) on the open port of the tee fitting. FIGURE 7.
  • Page 20 Machine’s Right Steering Hose Installed Right Steering Hose (P/N 214-1000- 780) 6. Install the straight end of the supplied hydraulic hose (P/N 214-1000-780) in the open port if the tee fitting. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 21: Install The Pressure And Tank Hoses

    HYDRAULIC SYSTEM INSTALLATION FIGURE 10. Right Steering Hose Installed on Steering Valve 7. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port B of the steering valve. INSTALL THE PRESSURE AND TANK HOSES FIGURE 11. Pressure Hose Installed on Steering Orbital Installed Pressure Hose (P/N 214- 1000-638)
  • Page 22 5. Install the -12 JIC end of the supplied hydraulic hose (P/N 214-1000-959) in the open port of the tee fitting. FIGURE 14. Tank Hose Installed on Steering Valve 6. Connect the -10 JIC end of the installed hydraulic hose to the fitting installed in Port T of the steering valve. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 23: Install The Load Sense Hoses

    HYDRAULIC SYSTEM INSTALLATION INSTALL THE LOAD SENSE HOSES 1. Locate and disconnect the machine’s load sense hose from the right side of the steering orbital. FIGURE 15. LSPV Connection on Steering Valve 2. Connect the machine’s load sense hose to the fitting installed in Port LSPV of the steering valve. FIGURE 16.
  • Page 24 FIGURE 17. LS STEER Connection on Steering Valve LS STEER Connection on Side of Steering Valve 4. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LS STEER of the steering valve. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 25: Hydraulic Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM Hydraulic System Installation: Hydraulic Diagram...
  • Page 26 HAPTER RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 27: Wheel Angle Sensor Installation

    W HEEL ANGLE SENSOR CHAPTER C H A P T E R 4 INSTALLATION ASSEMBLE THE WAS FIGURE 1. Wheel Angle Sensor 1. Install the M10 universal ball mounts (P/N 103-0001-029) and M29 jam nuts (P/N 312-1002-035) on both ends of the linear WAS (P/N 416-0001-052).
  • Page 28 9. Use the provided M10 x 60mm bolt, M10 lock nut, and 3/4” spacer to install the WAS rod end of the WAS rod mounting bracket in the middle hole of the WAS rod mounting bracket. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 29 WHEEL ANGLE SENSOR INSTALLATION FIGURE 5. WAS Rod Mounting Bracket Installation 10. Turn the machine’s wheels to the left and right locks to ensure the sensor is not over compressed or extended. 11. Tighten all mounting hardware. Wheel Angle Sensor Installation: Assemble the WAS...
  • Page 30 HAPTER RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 31: Chapter 5 Cab Component Installation

    C AB COMPONENT CHAPTER C H A P T E R 5 INSTALLATION RS1 INSTALLATION 1. Install the RS1 mounting bracket to the suppled RS1 using the supplied 1/4” - 20 hardware. FIGURE 1. RS1 Mounting Bracket 2. Use the provided 5/16” - 18 lock nuts to assemble the RS1 latch bracket on the cab mounting bracket. FIGURE 2.
  • Page 32 The plate is no longer needed. 5. Install the RS1 latch plate on the roof using the machine’s fasteners. FIGURE 4. Bracket Installed on Roof 6. Install the RS1 on the RS1 latch bracket. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 33: Cab Component Installation

    CAB COMPONENT INSTALLATION FIGURE 5. RS1 Attached to Roof NOTE: It may be necessary to adjust the latch in order to secure the RS1 unit. CAB COMPONENT INSTALLATION 1. Use the provided 1/4” - 20 flanged nuts to install the HDU on the HDU mounting plate. FIGURE 6.

  • Page 34: Install The Master Switch

    3. Use the provided machine hardware to mount the HDU mounting bracket on the floor with the connectors facing the seat. FIGURE 8. Installed HDU INSTALL THE MASTER SWITCH 1. Use the provided hardware to install the Master Switch (P/N 063-0173-961) in the provided enclosure. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 35: Install System Cables

    CAB COMPONENT INSTALLATION FIGURE 9. Master Switch in Enclosure 2. Install the master switch in a convenient location using either self-tapping screws or double sided tape (not provided). FIGURE 10. Installed Master Switch INSTALL SYSTEM CABLES HDU CABLE 1. Identify the HDU cable (P/N 115-4010-092). 2.
  • Page 36 HAPTER FIGURE 11. Right-Rear Cab Access 3. Remove the bulkhead connector labeled RAVEN and pull it into the cab. FIGURE 12. Raven Connector 4. Plug the mating connector of the HDU cable to the bulkhead in the cab. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 37 CAB COMPONENT INSTALLATION FIGURE 13. HDU Cable Connection in the Cab 5. Install the other end of the bulkhead connector on the HDU cable into the machine’s rear panel. FIGURE 14. Bulkhead Connection 6. Route and connect the gray 12-pin connector on the HDU cable to the HDU. Cab Component Installation: Install System Cables...

  • Page 38: Hdu Switch Cable

    3. Connect the 4pin Master connector on the HDU switch cable into the master switch. FIGURE 16. Master Cable Connected 4. Connect the 2-pin Engage connector on the HDU switch cable to the machine’s mating connector labeled RS1/ HDU. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 39: Valve Cable

    CAB COMPONENT INSTALLATION FIGURE 17. 2-Pin Engage to SMARTTRAX Cable NOTE: The two 12-pin Deutsch connectors on the HDU Switch cable are not used for this installation. Zip tie the two cables together and place in a convenient location. VALVE CABLE 1.
  • Page 40 FIGURE 20. Feeding HDU Cable out of Cab 5. Route the HDU valve cable to the steering valve. 6. Plug the 3-pin connector into the pressure transducer and the 4-pin connector into the valve. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 41: Rs1 Cable

    CAB COMPONENT INSTALLATION FIGURE 21. Valve Connections 7. Route and connect the WAS connector on the HDU valve cable to the WAS. FIGURE 22. WAS Cable Connected to WAS RS1 CABLE 1. Identify the RS1 Cable (P/N 115-4010-068). 2. Connect the round bulkhead connector to the mating connector on the HDU cable that was installed in the rear of the machine.
  • Page 42 3. Connect the end of the RS1 cable to the machine’s mating connector. FIGURE 24. RS1 Connected to Machine’s Mating Connector 4. Route the 12-pin connector up to the RS1. Secure the cable with zip ties and cable clamps. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 43: Routine Operation

    CAB COMPONENT INSTALLATION FIGURE 25. Cable Routed to RS1 5. Plug the 12-pin connector into the mating connector on the RS1. FIGURE 26. 12-Pin Connected to RS1 NOTE: The 4-pin connector on the RS1 cable will not be used. Leave the dust cap on the connector. NOTE: If an ISO bed is on the machine, remove the terminator on the RS1 cable and plug the terminator connector into the provided dust cap.
  • Page 44 FIGURE 27. Resume Switch Location Resume Master Refer to the Raven RS1 Guidance and Steering Calibration and Operation Manual (P/N 016-4010-001) for instructions on calibrating the RS1 system, adjusting system settings, and system operation. RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 45: System Diagrams

    CAB COMPONENT INSTALLATION SYSTEM DIAGRAMS Cab Component Installation: System Diagrams...
  • Page 46 HAPTER RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...

  • Page 47: Appendix A Kits Lists

    K ITS LISTS APPENDIX A P P E N D I X A KITS The following kits are included in this appendix: TABLE 1. RS1/HDU Kit Description Kit Number Kit, WAS, RBR 117-0192-053 Kit, Hydraulic, PVG Dynamic Load Sense 117-0199-126...
  • Page 48 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 49 NOTICE: KIT, HYDRAULIC, SMARTRAX, THIS DRAWING AND THE INFORMATION PROVIDED ARE PROPERTY OF RAVEN INDUSTRIES INC., AND VECTOR 300 LS/ MAY ONLY BE USED AS AUTHORIZED BY RAVEN INDUSTRIES INC. VENTURI ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS. DRAWING NUMBER SIZE CODE IDENT NO.
  • Page 50 PROPRIETARY AND CONFIDENTIAL INFORMATION OF RAVEN INDUSTRIES INC. THIS DRAWING AND THE INFORMATION HEREON ARE RAVEN INDUSTRIES INC. PROPERTY AND 14979 MAY BE USED BY OTHERS ONLY AS AUTHORIZED IN WRITING BY RAVEN INDUSTRIES INC. - ALL RIGHTS RESERVED UNDER THE COPYRIGHT LAWS.
  • Page 51 PPENDIX RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 52 Index Cab Component Installation 23, 27 Hydraulic System Installation Hydraulic Diagram Installing Fittings in the SmarTrax Valve Installing Left and Right Steering Hoses Installing Load Sense Hoses Installing Pressure and Tank Hoses Introduction Kit Contents Preparing for Installation Point of Reference 6 Recommendations 6 Updates Kit Contents...
  • Page 53 Index RBR Enterprise Vector 300 LS/Venturi LS RS1/HDU Installation Manual...
  • Page 54 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 55 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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