Raven RS1 Guidance And Steering Installation Manual
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Raven RS1 Guidance And Steering Installation Manual

Miller nitro 5000 series & new holland guardian f series hdu
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Miller Nitro 5000 Series & New
Holland Guardian F Series
RS1™ HDU Guidance and
Steering Installation Manual
P/N 016-5032-114 Rev. A
04/18
E30473
Copyright 2018

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  • Page 1 Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual P/N 016-5032-114 Rev. A 04/18 E30473 Copyright 2018...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Chapter 5 Cab Component Installation................27 Install the RS1 Unit ..............................27 Install the Hydraulic Drive Unit (HDU) ......................28 Install the RS1 Cables .............................. 29 Install the RS1 Harness ...............................29 Install the HDU Harness ..............................30 Install the Valve Harness ..............................35...
  • Page 4 Table of Contents Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 5: Important Safety Information

    • Ensure RS1 HDU is disabled prior to starting any maintenance work on RS1 HDU or the machine. WARNING • When starting the machine for the first time after installing RS1 HDU, be sure that all persons stand clear in case a hose has not been properly tightened.

  • Page 6: Hydraulic

    • Hoses should be protected or shielded if it needs to route near hot temperatures beyond hose component specifications Hoses should not have sharp bends Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 7: Electrical

    • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets • Changes of position in RS1 HDU and suspension systems • Moving linkages, cylinders, articulation joints, attachments • Ground engaging components For hose sections that move during machine operation: •...
  • Page 8 • Clean components or connections using low pressure water, pressurized air, or an aerosol electrical component cleaning agent. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 9 IMPORTANT SAFETY INFORMATION • Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. allow components to dry completely before reconnecting cables. P/N 016-5032-114 Rev. A...
  • Page 10 HAPTER Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 11: Introduction

    RS1 HDU system. PREPARING FOR INSTALLATION Before installing the RS1 HDU system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 12: Kit Contents

    KIT CONTENTS This section contains a list of the components that are included in the RS1 HDU kit. Before beginning the system installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 13 INTRODUCTION RS1 HD Installation Kit (P/N 117-5032-114) TABLE 1. Item Description Part Number Qty. Bracket - WAS Arm Mounting 116-0159-674 Plate - Electrical Bulkhead Cover 107-0172-193 Cable - Steering Valve Harness 115-4001-140 Cable - RS1 HDU Harness 115-4010-063 Cable - RS1 Harness...
  • Page 14 Fitting - -6 ORFS (M) to -8 SAE O-Ring (M) Straight Adapter 333-0012-199 Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-233 Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 15 214-1000-948 Hydraulic Hose - -4 ORFS (F) to -6 ORFS (F) 90° - 20” 214-1000-949 Hydraulic Hose - -8 ORFS (F) to -6 ORFS (F) - 24” 214-1000-950 RS1 Mounting Kit (P/N 117-5001-053) TABLE 3. Item Description Part Number Qty.
  • Page 16 HAPTER Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 17: Hydraulic System Installation

    H YDRAULIC SYSTEM CHAPTER C H A P T E R 3 INSTALLATION WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the steering hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right.

  • Page 18: Install Fittings In The Steering Valve

    P, T Fitting - -6 ORFS (M) to -10 SAE O-Ring (M) Straight Adapter 333-0012-233 A, B Transducer - 0-3000 PSI Pressure 422-0000-086 Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 19: Mount The Steering Valve

    HYDRAULIC SYSTEM INSTALLATION MOUNT THE STEERING VALVE FIGURE 2. Steering Valve Mounting Location 1. Locate the machine’s existing mounting plate on the machine’s front cross-member, to the right of the steering orbital. FIGURE 3. Steering Valve Installed 2. Mount the steering valve (P/N 334-0003-088) to the machine’s mounting plate using four 5/16” hex bolts (P/N 311-0052-104), four 5/16”...

  • Page 20: Install The Left And Right Steering Hoses

    9. Install the -8 end of the supplied hydraulic hose (P/N 214-1000-950) on the 90° end of the installed tee fitting. 10. Connect the -6 end of the installed hydraulic hose to the fitting installed in Port B of the steering valve. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 21: Install The Pressure And Tank Hoses

    HYDRAULIC SYSTEM INSTALLATION INSTALL THE PRESSURE AND TANK HOSES FIGURE 6. Pressure Hose Installed on Steering Orbital Machine’s Pressure Hose -8 ORFS M/M/F Swivel Run Tee Fitting (P/N 333-0012-028) Installed Hydraulic Hose (P/N 214-1000-948) 1. Disconnect the machine’s pressure hose from the steering orbital. 2.
  • Page 22 FIGURE 9. Tank Hose Installed on Steering Orbital 10. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the steering valve. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 23: Install The Load Sense Hoses

    HYDRAULIC SYSTEM INSTALLATION INSTALL THE LOAD SENSE HOSES FIGURE 10. Machine’s Load Sense Hose on Steering Orbital 1. Disconnect the machine’s load sense hose from the steering orbital. FIGURE 11. LSPV Connection on the Steering Valve Machine’s Load Sense Hose 2.
  • Page 24 4. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LS STEER of the steering valve. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 25: Hydraulic Diagram

    HYDRAULIC SYSTEM INSTALLATION HYDRAULIC DIAGRAM P/N 016-5032-114 Rev. A...
  • Page 26 HAPTER Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 27: Wheel Angle Sensor (Was) Installation

    W HEEL ANGLE SENSOR (WAS) CHAPTER C H A P T E R 4 INSTALLATION 1. Park the machine on a level surface, with the wheels pointing straight ahead. FIGURE 1. Rotary Sensor Assembly Alignment Flat Side of Shaft Cable Exit Point 2.
  • Page 28 7. Secure the WAS assembly to the machine’s kingpin using two 1/4”-28 x 3/4” hex bolts (P/N 311-0051-103). 8. Position the arm bracket over the threaded hole in the steering leg. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 29 WHEEL ANGLE SENSOR (WAS) INSTALLATION FIGURE 5. Arm Bracket Secured 9. Thread the 3/8”-16 zinc flanged lock nut onto the end of the 3/8”-16 hex bolt. • 2 wheel steer machines - Use the 3/8”-16 x 3” hex bolt (P/N 311-0054-113). •...
  • Page 30 HAPTER Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 31: Chapter 5 Cab Component Installation

    INSTALL THE RS1 UNIT FIGURE 1. Mounting Bracket Installed 1. Install the RS1 mounting bracket (P/N 107-0172-498) on the bottom of the RS1 unit using four 1/4”-20 x 1/2” flat head machine screws (P/N 311-0003-041). FIGURE 2. Machine’s Existing Receiver Mounting Bracket...

  • Page 32: Install The Hydraulic Drive Unit (Hdu)

    HAPTER FIGURE 3. RS1 Unit Installed on Cab Roof 3. Insert the tab of the RS1 latch mounting bracket into the slotted tab of the receiver mounting bracket to interlock the brackets. 4. Secure the RS1 mounting bracket to the latch mounting bracket by securing the latch.

  • Page 33: Install The Rs1 Cables

    INSTALL THE RS1 CABLES INSTALL THE RS1 HARNESS FIGURE 6. RS1 Harness Installed on RS1 Unit 1. Connect the black 12-pin connector of the RS1 harness cable (P/N 115-4010-064) to the back of the RS1 unit. P/N 016-5032-114 Rev. A...

  • Page 34: Install The Hdu Harness

    2. Install the GPS POWER/CAN connector of the HDU harness cable (P/N 115-4010-063) to the machine’s mating AR067 harness connector. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 35 CAB COMPONENT INSTALLATION FIGURE 9. HDU Harness Bulkhead Connector Connected to Machine’s Bulkhead 3. Connect the CAN/PWR connector of the HDU harness to the machine’s bulkhead connector labeled AR064. FIGURE 10. HDU Harness Connectors Connected to HDU 4. Install the two rectangular connectors of the HDU harness into the mating ports of the HDU (P/N 063-0173- 887).
  • Page 36 7. Connect the J1939 CAN connector of the HDU harness to the machine’s mating AR193 connector. NOTE: Only one of the J1939 CAN connectors of the HDU harness cable are used in the RS1 system installation. The remaining connector may be used for an auxiliary display if necessary.
  • Page 37 CAB COMPONENT INSTALLATION FIGURE 14. Open Port of Side Console Cover 8. Identify an open port on the machine’s side console cover. FIGURE 15. STEERING LOCKOUT SWITCH Connector 9. Position the master switch (P/N 063-0173-961) over the open port in the side console cover, feeding the switch cable through the opening.
  • Page 38 FIGURE 17. Shroud to be Removed 13. Remove the plastic shroud located on the outside of the machine, in the right-rear corner of the cab. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 39: Install The Valve Harness

    CAB COMPONENT INSTALLATION FIGURE 18. Cover Plate to be Removed 14. Remove the cover plate from the bulkhead as shown in the figure above. 15. Install the supplied bulkhead cover plate (P/N 107-0172-193) on the bulkhead cover panel using the nuts and bolts removed in step 9.

  • Page 40: Install The Steering Lockout Switch - Four-Wheel Steer Machines Only

    2. Install the TO VALVE HARNESS connector of the steering lockout switch cable (P/N 115-4010-073) on the PVES connector of the valve harness. 3. Connect the TO VALVE connector to the open port of the steering valve. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 41 CAB COMPONENT INSTALLATION FIGURE 22. Steering Lockout Cable Routing 4. Route the remaining connector to the left-rear tire of the machine. FIGURE 23. Steering Lockout Cable Connection 5. Connect the TO MACHINE’S FOUR WHEEL STEER (FW355) CONNECTOR to the machine’s FW355 connection. P/N 016-5032-114 Rev.

  • Page 42: System Diagram

    HAPTER SYSTEM DIAGRAM Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...

  • Page 43: Startup Procedures

    Raven console. NOTE: If there are issues with the RS1 system, turn off the machine and correct them immediately. For additional assistance, refer to the RS1 Guidance and Steering Calibration & Operation Manual (P/N 016-4010-001) or contact your local Raven dealer.

  • Page 44: Calibrate The Rs1 System

    Refer to the RS1 Guidance and Steering Calibration & Operation Manual (P/N 016-4010-001) for instructions on calibrating the system, adjusting system settings, and system operation. Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 45 Wheel Angle Sensor Installation Installing the Hydraulic Drive Unit (HDU) Installing the RS1 Cables Install the HDU Harness Cable 30 Install the RS1 Harness 29 Installing the Valve Harness 35 Installing the RS1 Unit Installing the Steering Lockout Switch Electrical Safety...
  • Page 46 Index Miller Nitro 5000 Series & New Holland Guardian F Series RS1™ HDU Guidance and Steering Installation Manual...
  • Page 47 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 48 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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