Frequent Inspection Checklist - Mec Crossover Series Operator's Manual

Crossover Series

Frequent Inspection Checklist

This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs
first. Failure to do so could result in death or serious injury.
Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep
inspections records up to date. Record and report all discrepancies to your supervisor.
Model Number ________________ Serial Number ________________________ Hour Meter Reading ________________
Initial Description
______ Perform all checks listed on Pre-Start Inspection.
______ Inspect the condition of hydraulic fluid in the reservoir. Oil should be a clear amber color.
______ Check battery electrolyte level and connections.
______ Check wheel lug nuts for proper torque (see "Machine Specifications").
______ Check if tires are leaning in or out.
______ Inspect all structure and pivot points for signs of wear and/or damage.
______ Check the pin joints and retaining rings for security.
______ Inspect the entire machine for signs of damage, broken welds, loose bolts, improper or makeshift repairs.
______ Check that the platform does not drift down with a full load.
______ Check all wire connections for tightness and corrosion.
______ Check outriggers (if equipped) for proper operation.
______ Check the operation speeds to ensure they are within specified limits (see Specifications).
______ Check the emergency lowering system.
______ Clean and lubricate all push button switches with dry lubricant and ensure that the switches operate freely in all
positions.
______ Check the tightness of the platform frame and the linkage pins.
______ Check the overall platform and guardrail component security.
______ Check the electrical mounting and hardware connections for security.
______ Check the steering kingpins for excessive play.
Additional maintenance requirements for severe conditions
______ If the machine is used in very dusty, exceptionally hot or exceptionally cold conditions,
replace hydraulic filter element (under normal conditions replace every 6 months or 300 hours, whichever comes
first).
DATE________INSPECTED BY __________________________________________
Page 32
June 1, 2012
Machine Inspections and Maintenance
Crossover Series
92555