Table of Contents
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ART_3812
Crossover Series
2659ERT -- Serial #13000001 - Up
3259ERT -- Serial #13100001 - Up
92555
June 1, 2012
Operator's Manual
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inside cover
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Alert Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrocution Hazard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tip-over Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Additional Safety Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Battery Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Controls & Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Platform Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lower Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Workplace Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating Instructions & Function Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Prestart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Base Controls Operation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Platform Control Operation and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control Lever Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Deck Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sheet Materials Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pothole Protection Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Outrigger Operation (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Emergency Lowering System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fold Down Platform Railings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Charge Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Frequent and Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Maintenance Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Machine Inspections and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pre-Start Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Frequent Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Annual Inspection Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Warning and Instructional Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Transport and Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lifting and Tie Down Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Multiple patents pending.
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Summary of Contents for Mec Crossover Series
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Page 1: Table Of Contents
Frequent Inspection Checklist ........32 Crossover Series Annual Inspection Report . -
Page 2: Specifications
Meets applicable requirements of ANSI A92.6-2006. *Working Height adds 6 feet (2 m) to platform height. **Weight may increase with certain options. †Machines prior to serial numbers 13000032 (2659ERT) and 13100028 (3259ERT) use 36V systems. Contact MEC Customer Service for information. - Page 3 This Operator’s Manual has been designed to provide you, the owner, user or operator, with the instructions and operating procedures essential to properly and safely operate your MEC Aerial Work Platform for positioning personnel, along with their necessary tools and materials, to overhead work locations.
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Page 4: Safety
MEC designs aerial work platforms to safely and reliably position personnel, along with their necessary tools and materials, at overhead work locations. The owner/user/operator of the machine should not accept responsibility for the operation of the machine unless properly trained. -
Page 5: Fall Protection
Crossover Series Safety Fall Protection Operators must comply with employer, job site and governmental rules regarding the use of personal protective equipment. If required by your employer or job site, use personal fall protection equipment (PFPE) when operating this machine. -
Page 6: Electrocution Hazard
Crossover Series Safety Electrocution Hazard ELECTROCUTION HAZARD! THIS MACHINE IS NOT INSULATED! DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically charged conductor. You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 m) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 Volts up to 50,000 Volts. -
Page 7: Tip-Over Hazards
NEVER replace any part of the machine with items of different weight or specification. NEVER modify or alter the work platform without written permission from MEC. NEVER place ladders or scaffolds in the platform or against any part of the machine. -
Page 8: Fall Hazards
Crossover Series Safety Fall Hazards DO NOT sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times. DO NOT exit the platform when elevated Keep the platform floor clear of debris. -
Page 9: Additional Safety Hazards
Crossover Series Safety Additional Safety Hazards Explosion and Fire Hazards DO NOT operate the machine in hazardous locations or locations where potentially flammable or explosive gasses or particles may be present. Damaged Machine Hazards Conduct a thorough pre-start inspection of the machine and test all functions before each work shift to check for damage, malfunction and unauthorized modification. -
Page 10: Controls & Components
Crossover Series Controls & Components Controls & Components Platform Controls ART_3814 ALWAYS be aware of the machine’s position and of your surroundings before activating any control function. CONTROL DESCRIPTION Speed/Torque Move this switch to the up for high speed drive. Push this switch to down for high torque drive. -
Page 11: Lower Controls
Crossover Series Controls & Components Lower Controls ART_3813 ALWAYS be aware of the machine’s position and of your surroundings before activating any control function. CONTROL DESCRIPTION Battery Charge Indicated the state of the battery charge. Indicator Circuit Breaker Trips when there is excessive electrical load. Push to reset. -
Page 12: Component Locations
Crossover Series Controls & Components Component Locations Deck Extension Platform Entry Gate Platform Controls Sheet Materials Rack Lift Cylinder Maintenance Lock Hydraulic Manifold Battery Lower Disconnect Controls Switch Battery Module Entry Ladder Battery Charger Chassis Hydraulic Pump Controls Hydraulic Module... -
Page 13: Workplace Inspection
Crossover Series Workplace Inspection Workplace Inspection DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section. -
Page 14: Operating Instructions & Function Tests
Crossover Series Operating Instructions & Function Tests Operating Instructions & Function Tests DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section. -
Page 15: Base Controls Operation And Test
Crossover Series Operating Instructions & Function Tests Base Controls Operation and Test ART_3818 Check the area above and around the machine for obstructions before operating the machine. The machine must have space to allow full elevation of platform. Emergency Stop •... -
Page 16: Platform Control Operation And Test
Crossover Series Operating Instructions & Function Tests Lift/Lower • Press and hold the Lift/Lower switch on the base control panel to lift or lower the platform. Test Operation ART_3822 • Raise the platform until it stops. Platform should lift to full height. - Page 17 Crossover Series Operating Instructions & Function Tests Platform Control Panel ART_3819 IMPORTANT—Before moving, check that the route of travel to be taken is clear of persons, obstructions, debris, holes, and drop offs, and is capable of supporting the machine. Platform Operations Test Emergency Stop •...
- Page 18 Crossover Series Operating Instructions & Function Tests Operate from Platform • Enter the platform through the personnel entry gate. Close and secure the entry. • Turn the platform selector switch to the ON position. ART_3826 • Press the Horn Button (if equipped) to verify proper operation.
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Page 19: Control Lever Operation
Crossover Series Operating Instructions & Function Tests Control Lever Operation • Function speed is proportional and is controlled by the movement of the control lever. Steer Proportional • The further it is moved forward, the faster the speed will be. -
Page 20: Shutdown Procedure
Crossover Series Operating Instructions & Function Tests Drive Torque (Speed Control) Drive speed is selectable until the platform is elevated above 10 Feet (3 m). When the platform is elevated the machine defaults to creep speed and the switch is locked-out (non functioning). -
Page 21: Deck Extension
Crossover Series Operating Instructions & Function Tests Deck Extension IF THE ROLL-OUT DECK IS EXTENDED CHECK FOR CLEARANCE UNDER DECK AREA BEFORE LOWERING PLATFORM. Deck Extension Deck Extension Handle ART_3843 • Squeeze the handle at the rear of the extension deck to raise the spring-loaded pin from the locked position. - Page 22 Crossover Series Operating Instructions & Function Tests Optional Material Clamps/Pipe Racks • Material Clamps/Pipe Racks may be used only on the 47” (1.2 m) deck equipped with the Sheet Material Rack. DO NOT use on the optional 55” (1.4 m) wide deck.
- Page 23 Crossover Series Operating Instructions & Function Tests Pipe Rack Use The Sheet Material Rack MAY NOT be used when the Pipe Rack is in use. Maximum capacity is 125 lbs (57 kg) each side/250 lbs (114 kg) total. Maximum length of pipe/long material is 12 feet (3.65 m). Material must be centered on the Pipe Rack.
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Page 24: Pothole Protection Bars
Crossover Series Operating Instructions & Function Tests Pothole Protection Bars This machine is equipped with Pothole Protection Bars. These are activated electronically, are hydraulically actuated and lock into place. A limit switch confirms full deployment. Pothole Protection Bars deploy when the platform reaches 20 ft (6 m) height and drive is initiated. -
Page 25: Emergency Lowering System
Crossover Series Operating Instructions & Function Tests Emergency Lowering System If the control system fails while the platform is elevated, use the emergency lowering procedure to safely lower the platform. Do not climb down the scissor assembly or exit the platform. -
Page 26: Fold Down Platform Railings
Crossover Series Operating Instructions & Function Tests Fold Down Platform Railings Remove the spring pins as needed Spring Pin to perform the following steps. 10 places Fold down the Extension Deck side rails. Fold down the Extension Deck front rail. -
Page 27: Battery Charger
Crossover Series Battery Charger Battery Charger The charger is an advanced, microprocessor controlled, high frequency switching type charger. The charger will work even with batteries in a severe discharge state with battery terminal voltages as low as 4V. This reduces the need to “boost charge”... -
Page 28: Charge Batteries
Crossover Series Battery Charger Charge Batteries 1 Plug the charger into a single phase AC socket with a nominal voltage rating of 100V, 110V, 115V, 120V, 220V, 230V, or 240V and a frequency rating of 50 or 60Hz. • The charger automatically senses and adjusts to the AC voltage and frequency. -
Page 29: Maintenance
Crossover Series Maintenance Maintenance DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section. -
Page 30: Routine Maintenance
Crossover Series Maintenance Routine Maintenance IMPORTANT— The operator may perform only maintenance items on the Pre-Start Inspection Checklist. Frequent and Annual maintenance must be performed by qualified service technicians. Pre-Start Inspection Perform routine maintenance as identified in the Pre-Start Inspection Checklist on page 31. -
Page 31: Lubrication
Crossover Series Maintenance Lubrication Operator may perform routine maintenance only. Lubrication listed as Scheduled Maintenance must be performed by a qualified service technician. Hydraulic Reservoir Filter Housing Sight Gauge Controls Module components removed for clarity ART_3816 Lubrication ITEM SPECIFICATION FREQUENCY... -
Page 32: Machine Inspections And Maintenance
Crossover Series Machine Inspections and Maintenance Machine Inspections and Maintenance DO NOT operate this machine until you have read and understood this manual, have performed the Workplace Inspection, Pre-Start Inspection and Routine Maintenance, and have completed all the test operations detailed in the Operating Instructions section. -
Page 33: Pre-Start Inspection Checklist
Crossover Series Machine Inspections and Maintenance Pre-Start Inspection Checklist The operator must conduct a Pre-Start Inspection of the machine before each work shift. DO NOT use a damaged or malfunctioning machine. Initial Description _______ Check that the operator’s manual and manual of responsibilities are in the storage container located on the platform. -
Page 34: Frequent Inspection Checklist
Crossover Series Machine Inspections and Maintenance Frequent Inspection Checklist This checklist must be used at 3-month intervals or every 150 hours of machine use, whichever occurs first. Failure to do so could result in death or serious injury. Frequent Maintenance Inspections should be conducted by qualified service technicians only. Photocopy this page for reuse. Keep inspections records up to date. -
Page 35: Annual Inspection Report
Machine Inspections and Maintenance Annual Inspection Report Annual Inspection Report Date Serial Number MEC Aerial Platform Sales Corp. Model Number Date Of Last Inspection 1401 S. Madera Avenue • Kerman, CA 93630 USA Date Placed In Service 800-387-4575 • 559-842-1500 • Fax: 559-842-1522... -
Page 36: Warning And Instructional Decals
Crossover Series Warning and Instructional Decals Warning and Instructional Decals All warning and instructional decals must be present, legible and secure. inside case Machines with Outriggers split split inside 20 * 21 * 20 * optional rack/clamp each outrigger inside inside *2659 -- as shown;... - Page 37 91850 9910 2 Places 90751 8779 92054 90726 92767 11026730 4 Places MEC Aerial Work Platform Sales Corp. Multiple Patents 1401 S. Madera Ave Kerman, CA 93630 MATERIAL RACK CAPACITY MAX. SIDE LOAD Pending 250 LBS 113 KG 92054 28 MPH XXXX PSI 12.5 m/s...
- Page 38 Serial Plate Location The serial plate is attached to the machine at the time of manufacture. Important information about the machine is recorded on the serial plate. MEC Aerial Work Platform Sales Corp. 1401 S. Madera Ave Kerman, CA 93630 MATERIAL RACK CAPACITY MAX.
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Page 39: Troubleshooting
• Obvious fluid leak or damaged component? • Wires disconnected, broken, or loose? • Motor control processor Diagnostic LED OFF? LED should be ON. If not ON or FLASHING, refer to Service Manual or contact MEC Technical Support. 92555 Page 37... -
Page 40: Transport And Lifting Instructions
Truck drivers are responsible for loading and securing machines, and should be properly trained and authorized to operate MEC machinery. Drivers are also responsible for selecting the correct and appropriate trailer according to government regulations and company policy. Drivers must ensure that the vehicle and chains are strong enough to hold the weight of the machine (see the serial number plate for machine weight). - Page 41 Crossover Series Transport and Lifting Instructions Driving or Winching onto or off of a Transport Vehicle Always attach the machine to a winch when loading or unloading from a truck or trailer by driving. Read and understand all safety, control, and operating information found on the machine and in this manual before operating the machine.
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Page 42: Lifting And Tie Down Instructions
Crossover Series Transport and Lifting Instructions Lifting and Tie Down Instructions Lifting Instructions Only qualified riggers should rig and lift the machine. Ensure that the crane, loading surfaces, spreader bars, cables, chains and straps are of sufficient capacity to withstand the machine weight. See the serial plate for the machine weight. - Page 43 (1) year from date of registered sale or date the unit left the factory if not registered. MEC Aerial Platform Sales Corp. further warrants the structural weldments of the main frame and scissor arms to be free from defects in material or workmanship for five (5) years from date of registered sale or date unit left the factory if not registered.
- Page 44 MEC Aerial Platform Sales Corp. 1401 South Madera Ave • Kerman, CA 93630 USA Ph: 1-877-632-5438 • 559-842-1500 • Fax: 559-842-1522 www.mecawp.com 92555 Crossover Series...
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