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Landoll SOIL MASTER II 1200 Series Operator's Manual

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MODEL 1200 SERIES
SOIL MASTER II
OPERATOR'S MANUAL
1900 North Street
Marysville, KS 66508
(785)562-5381
F-96-599
5/99

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Summary of Contents for Landoll SOIL MASTER II 1200 Series

  • Page 1 MODEL 1200 SERIES SOIL MASTER II OPERATOR’S MANUAL 1900 North Street Marysville, KS 66508 (785)562-5381 F-96-599 5/99...
  • Page 2 LANDOLL will not be liable for labor, transpor- tation, or any other charges resulting from replacement of a defective part. This warranty is void if any part not supplied by LANDOLL is used in assembly or repair, or if the machine has been altered, abused, or neglected.
  • Page 3 MODEL 1200 SERIES SOIL MASTER II OPERATOR’S MANUAL PURCHASED FROM: DATE ADDRESS: PHONE NO.: SERIAL NO.:...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO. INTRODUCTION STANDARD SPECIFICATIONS ASSEMBLY INSTRUCTIONS FRAME ASSEMBLY - RIGID MODELS ..... 3-3 FRAME ASSEMBLY - FOLDING MODELS ....3-5 GAUGE WHEEL ASSEMBLY - FOLDING MODEL FRAME/RIGID MODEL DUAL.
  • Page 5 SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

  • Page 6: Introduction

    INTRODUCTION The Landoll 1200 Series Soil Master II is a quality product designed to give years of trouble free per- formance. By following each section of this manual, your system will perform as designed for you and your operation. SECTION 1 gives basic instructions on the use of this manual.

  • Page 8: Standard Specifications

    STANDARD SPECIFICATIONS SIZE WORKING TRANSPORT NO. OF NO. OF APPROX. WIDTH WIDTH BLADES SHANKS WEIGHT (LBS.) 1200-7R 8’-9" 8’-9" 4455 1200-7C 8’-9" 8’-9" 4878 1200-9SR 11’-3" 11’-3" 5327 1200-9SC 11’-3" 11’-3" 5750 1200-9DR 11’-3" 11’-3" 5477 1200-9DC 11’-3" 11’-3" 5900 1200-11SR 13’-9"...
  • Page 9 LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
  • Page 10 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL...
  • Page 11 Figure 2-1 Rigid 7 & 9 Shank Spacing...
  • Page 12 Figure 2-2 Rigid 11 Shank Spacing...
  • Page 13 Figure 2-3 Rigid 13 Shank Spacing...
  • Page 14 Figure 2-4 Wing 15 Shank Spacing...
  • Page 15 Figure 2-5 Wing 17 Shank Spacing...
  • Page 16 Figure 2-6 Wing 19 Shank Spacing...
  • Page 17 NOTES: 2-10...

  • Page 18: Assembly Instructions

    ASSEMBLY INSTRUCTIONS WARNING It is very important that your new 1200 Series Soil Master II be properly assembled, adjusted and lubricated before use. Illustrations to assist with the DO NOT ATTEMPT TO LIFT HEAVY assembly process are provided in Section 2, PARTS (SUCH AS THE FRAME, COUL- “Standard Specifications”.
  • Page 19 Figure 3-1 Frame Assembly - Rigid...

  • Page 20: Frame Assembly - Rigid Models

    3-1 FRAME ASSEMBLY - RIGID MODELS WARNING 3-1.1 Bolt together loosely using 5/8-11 x 2" hex head cap screws and hex lock nuts (See Figure 3-1). DO NOT ATTEMPT TO LIFT HEAVY 3-1.2 Install slow moving vehicle mounting angle PARTS (SUCH AS THE FRAME, COUL- at top rear hole of frame halves (See Figure TER GANGS, AND PULL HITCH) MANU- 3-1).
  • Page 21 Figure 3-2 Frame Assembly - Folding...

  • Page 22: Frame Assembly - Folding Models

    3-2 FRAME ASSEMBLY - FOLDING MODELS WARNING 3-2.3 Install slow moving vehicle mounting angle at top rear hole of frame halves (See Figure 3-2). Install SMV socket using hardware pro- DO NOT ATTEMPT TO LIFT HEAVY vided. PARTS (SUCH AS THE FRAME, COUL- 3-2.4 Block frame and wing assembly up ap- TER GANGS, AND PULL HITCH) MANU-...

  • Page 23: Gauge Wheel Assembly - Folding Model Frame/Rigid Model Dual

    Figure 3-3 Gauge Wheel Assembly Folding Model Frame/Rigid Model Dual 3-3 GAUGE WHEEL ASSEMBLY - FOLDING MODEL FRAME/RIGID MODEL DUAL 3-3.1 Install gauge wheel arm assemblies to 3-3.2 Mount tires and wheels on hubs with lug main frame using pivot pin, 1/2-13 x 2" hex bolts provided in hub.

  • Page 24: Gauge Wheel Assembly - Folding Model Wing/Rigid Model Single

    Figure 3-4 Gauge Wheel Assembly Folding Model Wing/Rigid Model Single 3-4 GAUGE WHEEL ASSEMBLY - FOLDING MODEL WING/RIGID MODEL SINGLE 3-4.1 Install left and right gauge wheel arm as- 3-4.2 Mount tires and wheels on hubs with lug semblies on wing or main frame using pivot bolts provided in hub.
  • Page 25 Figure 3-5 Hydraulic Lift Assembly - Rigid ITEM PART NO. HOSE LENGTH (MODEL USED ON) 2-397-010009 HOSE 86" (7R, 7C) 1-397-010115 HOSE 114" (9SR,9SC,9DR,9DC,13R,13C) 1-397-010114 HOSE 148" (11SR, 11SC, 11DR, 11DC) 1-397-010122 HOSE 226" (7R, 7C) 1-397-010263 HOSE 240" (9SR,9SC,9DR,9DC,13R,13C) 1-397-010334 HOSE 258"...

  • Page 26: Hydraulic Lift Assembly - Rigid Models

    3-5 HYDRAULIC LIFT ASSEMBLY - RIGID MODELS DANGER 3-5.1 Unscrew yoke from master cylinder piston rod, except on 13 shank machines. Install stroke control cover and stroke control on TO PREVENT ACCIDENTAL LOWER- cylinder piston rod. Replace cylinder yoke, ING OF EQUIPMENT, ALL HYDRAULI- adjust extended length to 28-1/4"...
  • Page 27 Figure 3-6 Hydraulic Lift Assembly - Fold ITEM PART NO. HOSE LENGTH (MODEL USED ON) 1-397-010072 HOSE 24 (15R,15C) 1-397-010112 HOSE 41 (17R, 17C, 19R, 19C) 1-397-010110 HOSE 12 (15R, 15C) 1-397-010083 HOSE 28 (17R, 17C, 19R, 19C) 1-397-010109 HOSE 16 (ALL MODELS) 1-397-010071 HOSE 94 (15R,15C, 17R, 17C) 1-397-010070...

  • Page 28: Hydraulic Lift Assembly - Fold Models

    3-6 HYDRAULIC LIFT ASSEMBLY - FOLD MODELS 3-6.6 Mount double pilot check valve on frame, 3-6.1 Unscrew yoke from master cylinder piston port to the front and facing the cylinder, rod. Install stroke control cover and stroke using 3/8-16 x 1-3/4" hex head cap screws control on cylinder piston rod.
  • Page 29 Figure 3-7 Hydraulic Fold Assembly 3-12...

  • Page 30: Hydraulic Fold Assembly (Fold Models Only)

    3-7 HYDRAULIC FOLD ASSEMBLY (FOLD MODELS ONLY) 3-7.1 Attach base of fold cylinders to anchors on 3-7.4 Connect top hoses to rod end cylinder main frame. ports and bottom hoses to cylinder base 3-7.2 Position the two cross tees at the front ports.
  • Page 31 Figure 3-8 Pull Hitch Installation 3-14...

  • Page 32: Pull Hitch Installation

    3-8 PULL HITCH INSTALLATION NOTE: Use jack mounting tube on right side of NOTE: SEE FIGURE 3-8 FOR PART NAMES. pull hitch for correct angle on jack. 3-8.1 Install pull hitch to frame using hitch pins, 3-8.4 For all models except 1200-7R and 7C, in- flat washers, and 1/4 X 2-1/2 cotter pins.
  • Page 33 Figure 3-9 Coulter Gang Installation 3-16...
  • Page 34 Figure 3-10 Coulter Depth Adjustment 3-17...
  • Page 35 Figure 3-11 Coulter Gang Hydraulic Assembly 3-18...

  • Page 36: Coulter Gang And Scraper Assembly

    3-9 COULTER GANG AND SCRAPER ASSEMBLY 3-9.1 Roll one of the coulter gangs under the a. For manual adjustment option, install left front of the frame. Refer to Figures 2-1 hand and right hand threads on radius rod through 2-6 for location of different length same number of turns until yoke can be con- coulter gangs.
  • Page 37 Figure 3-12 Clamp Assemblies 3-20...

  • Page 38: Clamp Assembly

    3-10 CLAMP ASSEMBLY 3-10.1 Install spring or rigid clamps on frame us- NOTE: Use only 1/2-13 x 4 GR2 hex head cap ing 5/8-11 x 6-1/2 hex head cap screws and screw. Any variation in size or hardness may hex lock nuts at locations marked in Figures damage shank and mounting brackets, and 2-1 through 2-6.
  • Page 39 Figure 3-13 Electrical Installation 3-22...

  • Page 40: Warning Lights Installation

    3-11 WARNING LIGHTS INSTALLATION 3-11.1 Assemble lights to the light bracket using 3-11.3 Install the assembled lights to the mount- 1/4 X 1-1/4 hex head cap screws and hex ing bracket angle using 1/2-13 x 1-1/2 hex lock nuts. Insure the wires are in the groove head cap screws and hex lock nuts (See in the base of the light toward the mounting Figure 3-13).
  • Page 41 Figure 3-14 1200 Series Decal Placement (1 of 2) 3-24...
  • Page 42 Figure 3-15 1200 Series Decal Placement (2 of 2) 3-25...

  • Page 43: Lubrication

    If any decals become unreadable, or are destroyed during use, get re- placement decals from your Landoll dealer as soon as possible, and replace them on the machine. 3-26...

  • Page 44: Operation And Maintenance

    OPERATION AND MAINTENANCE DANGER WARNING NEVER ALLOW ANYONE TO RIDE ON ALL HYDRAULICALLY ELEVATED THE 1200 SERIES SOILMASTER II AT EQUIPMENT MUST HAVE CYLINDER ANY TIME. ALLOWING A PERSON TO LOCKOUTS INSTALLED OR BE LOW- RIDE ON THE MACHINE CAN INFLICT ERED TO THE GROUND, WHEN SERV- SERIOUS PERSONAL INJURY OR ICING OR WHEN EQUIPMENT IS IDLE.

  • Page 45: Tractor Preparation

    4-1 TRACTOR PREPARATION 4-1.1 Inflate the rear tractor tires equally and add The 1200 Series Soil Master II is designed for ballast according to the tractor operator’s tractor equipped with a double lip or clevis type manual. hitch. If your tractor is not equipped as such , you 4-1.2 Lock the tractor drawbar in the center posi- need to purchase the hitch from your local tractor...

  • Page 46: Field Operation

    4-4 FIELD OPERATION 4-4.1 After transporting the machine to the field, 4-4.8 Always raise the machine completely out disengage the cylinder lockouts and secure of the ground when turning or backing up, to the lockouts to the chain on the gauge wheel prevent shank breakage and coulter gang arm (See Figure 4-1).

  • Page 47: Wheel Bearing Maintenance

    Seal kits are available from your Landoll dealer. 4-6.3 Check all hydraulic hoses weekly, Look for binding or cracking. Replace all worn or de-...

  • Page 48: Transport

    4-7 TRANSPORT 4-7.1 Raise the unit to full transport height. 4-7.2 Fold the wings and install the wing lock pins (See Figure 4-2). 4-7.3 Place the cylinder lockouts on the rod of the lift cylinders on the main frame and pin in place.

  • Page 49: Lubrication

    Figure 4-3 Lubrication Points 4-8 LUBRICATION See Table 4-1 and Figure 4-3 for lubrication points and recommended maintenance schedule.

  • Page 50: Storage

    4-9 STORAGE 4-9.2 Repaint all areas where the original paint The service life of the machine will be ex- film is worn off. tended by the following proper off-season storage 4-9.3 Grease all exposed metal surfaces of practices: shanks, points, and coulters. 4-9.1 Completely clean the unit and inspect the 4-9.4...

  • Page 52: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can hap- pen using your 1200 Series Soil Master II. Follow all safety precautions stated in the previous when making any adjustments to your machine. PROBLEM PROBABLE CAUSE:SOLUTION 1.
  • Page 53 NOTES:...

This manual is also suitable for:

Soil master ii 1200-7rSoil master ii 1200-7cSoil master ii 1200-9srSoil master ii 1200-9scSoil master ii 1200-9drSoil master ii 1200-9dc ... Show all

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