Related Manuals for Landoll Weatherproofer I 2210 Series
Summary of Contents for Landoll Weatherproofer I 2210 Series
- Page 1 Model 2210 Series Weatherproofer I Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-227-1011 10/2011...
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Page 3: Table Of Contents
Table of Contents Introduction Understanding Safety Statements ..........1-2 Standard Specifications Assembly Procedures 2215 Frame Assembly . - Page 4 F-227-1011 Edition...
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Page 5: Introduction
Chapter 1 Introduction The Landoll Model 2210 Series Weatherproofer I is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual. -
Page 6: Understanding Safety Statements
INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! ... -
Page 7: Standard Specifications
Chapter 2 Standard Specifications 2210 SERIES WEATHERPROOFER I W/ PARABOLIC SHANKS (1-1/8” X 3” x 37”) WORKING SHANK ESTIMATED MODEL NO. WIDTH NO. OF SHANKS SPACING NO. OF BLADES WEIGHT (LBS.) 2215-3-30 9’-0” 30” 5,399 2215-4-24 9’-0” 24” 5,638 2215-4-30 11’-4”... - Page 8 STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
- Page 9 STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION) THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
- Page 10 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 109 1/4 2m410-010919 Figure 2-1: 2215-3-30 Shank Disc Spacing F-227-1111 Edition...
- Page 11 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 109 1/4 2m410-010920 Figure 2-2: 2215-4-24 Shank Disc Spacing...
- Page 12 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010921 Figure 2-3: 2215-4-30 Shank Disc Spacing F-227-1111 Edition...
- Page 13 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010922 Figure 2-4: 2215-5-24 Shank Disc Spacing...
- Page 14 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 164 1/4 2m410-010923 Figure 2-5: 2215-5-30 Shank Disc Spacing F-227-1111 Edition...
- Page 15 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010924 Figure 2-6: 2215-6-30 Shank Disc Spacing...
- Page 16 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010925 Figure 2-7: 2217-5-30 Shank Disc Spacing 2-10 F-227-1111 Edition...
- Page 17 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010296 Figure 2-8: 2217-6-30 Shank Disc Spacing 2-11...
- Page 18 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010927 Figure 2-9: 2217-7-24 Shank Disc Spacing 2-12 F-227-1111 Edition...
- Page 19 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 220 5/8 2m410-010928 Figure 2-10: 2217-7-30 Shank Disc Spacing 2-13...
- Page 20 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 2m410-010930 Figure 2-11: 2217-8-30 Shank Disc Spacing 2-14 F-227-1111 Edition...
- Page 21 STANDARD SPECIFICATIONS NOTE: DISC GANG ANGLE SHOWN IS 20”. 220 5/8 2m410-010929 Figure 2-12: 2217-9-24 Shank Disc Spacing 2-15...
- Page 22 STANDARD SPECIFICATIONS Notes: 2-16 F-227-1111 Edition...
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Page 23: Assembly Procedures
Chapter 3 Assembly Procedures It is very important that your new 2210 Series DANGER Weatherproofer be properly assembled, adjusted, and lubricated before use. Illustrations to assist with the To prevent accidental lowering: assembly process are provided in “Standard 1. All hydraulically elevated equipment must be Specifications”... - Page 24 ASSEMBLY PROCEDURES SMV MOUNTING ANGLE AND BRACKET TUBE PLATES 3/4-10 X 2-1/2 HEX HEAD CAP SCREW LEFT FRAME HALF 3/4-10 HEX LOCK NUT 3/4-10 HEX LOCK NUT 3/4-10 X 2-1/2 HEX HEAD MAST PLATES CAP SCREW 3/4-10 X 6-1/2 HEX SHANK EXTENSION HEAD CAP SCREW RIGHT FRAME HALF...
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Page 25: 2215 Frame Assembly
ASSEMBLY PROCEDURES 2215 Frame Assembly 2. Level the frame halves. 3. Tighten all connecting bolts to the torques listed in No assembly is needed for the 2215 frame. However, it Table 2-1. needs to be placed on stands about 36" high in an open, level area. - Page 26 ASSEMBLY PROCEDURES HYDRAULIC MANIFOLD 3/4-10 X 8-1/2 HEX HEAD CAP SCREW BUSHING UPPER BEARING MOUNT BRACKET HALF CYLINDER ANCHOR LOCKOUT ANCHOR CHAIN 4 X 10 HYDRAULIC CYLINDER ROCKSHAFT WELDMENT GAUGE WHEEL ARM ROCKSHAFT SHIM LOWER BEARING HALF 3/4 FLAT WASHER EXTENDED CYLINDER 3/4-10 HEX LOCK NUT WHEEL...
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Page 27: 2215 Rockshaft Installation
ASSEMBLY PROCEDURES RESTRICTOR ELBOW FRAME CYLINDER ANCHOR ELBOW BUSHING 4 X 10 HYDRAULIC CYLINDER CLEVIS CLEVIS PIN ROCKSHAFT ANCHOR LOCKOUT COTTER PIN EXTENDED CYLINDER PIN HAIRPIN CLIP LOCKOUT RETAINER PIN Figure 3-3: 2215 Gauge Wheel Cylinder Installation 2215 Rockshaft Installation 4. - Page 28 ASSEMBLY PROCEDURES HYDRAULIC MANIFOLD 3/4-10 X 8-1/2 HEX HEAD CAP SCREW CYLINDER ANCHOR BUSHING UPPER BEARING HALF MOUNT BRACKET ROCKSHAFT SHIM 4 X 10 HYDRAULIC CYLINDER LOCKOUT ANCHOR CHAIN ROCKSHAFT WELDMENT GAUGE WHEEL LOWER BEARING EXTENDED CYLINDER HALF 3/4 FLAT WASHER 3/4-10 HEX LOCK NUT WHEEL WALKING BEAM...
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Page 29: 2217 Rockshaft Installation
ASSEMBLY PROCEDURES RESTRICTOR ELBOW FRAME CYLINDER ANCHOR ELBOW BUSHING 4 X 10 HYDRAULIC CYLINDER CLEVIS CLEVIS PIN ROCKSHAFT ANCHOR LOCKOUT COTTER PIN EXTENDED CYLINDER PIN HAIRPIN CLIP LOCKOUT RETAINER PIN Figure 3-5: 2217 Gauge Wheel Cylinder Installation 2217 Rockshaft Installation 5. - Page 30 ASSEMBLY PROCEDURES PLUGS TRACTOR PLUGS 2215 MODELS TRACTOR 2217 MODELS 2m410-010935 Figure 3-6: Hydraulic Hose Installation 2215/2217 Hydraulic Hose Item Model 2215 Model 2217 Part Number Description Part Number Description 1-397-010300-04 Hose, 275” 1-397-010300-10 Hose, 324” 1-397-010299-10 Hose, 50” 1-397-010088 Hose, 84”...
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Page 31: Gauge Wheel Hydraulic Plumbing Installation
ASSEMBLY PROCEDURES Gauge Wheel Hydraulic 4. Install a 90 restrictor fitting to the base end ports of both cylinders. Plumbing Installation CAUTION IMPORTANT Improper installation of restrictor fittings will 1. Pipe sealant is not required to install hoses to cause failure of rockshaft. - Page 32 ASSEMBLY PROCEDURES 3/8-16 X 3-1/2 LEVELING ROD SPECIAL HEX HEAD CAP LINKAGE PIVOT SCREW BUSHING RADIUS ROD LEVEL LINKAGE PIVOT PIN BUSHING 1-1/4-7 X 13-1/2 HEX 3/8-16 HEX HEAD CAP SCREW GR8 LOCK NUT LEVELING ROD FRONT WELDMENT BUSHING LEVELING LINKAGE 1-1/4 FLAT WASHER 1-8 HEX LOCK...
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Page 33: Pull Hitch Installation
ASSEMBLY PROCEDURES Pull Hitch Installation CAUTION IMPORTANT Install leveling rod so that keeper hole on clevis is on right side of machine. This gives the most Read all safety precautions at the front of this clearance between the mast and clevis. section before attempting any of the following procedures. - Page 34 ASSEMBLY PROCEDURES SCRAPERS SCRAPERS MOUNT HERE MOUNT HERE 23-7/8 14-3/4 20” BLADE LH FRONT RH REAR U-BOLT WRENCH EXTENSION SCRAPER MOUNT DISC GANG NUT WRENCH DISC GANG SHANK WRENCH 1/2-13 SPLIT LOCK WASHER FRONT REAR 1/2-13 WING NUT 1/4 X 2-1/2 COTTER PIN SIDE VIEW 1-1/2-12 HEX...
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Page 35: Standard Rigid Riser Disc Gang Installation
ASSEMBLY PROCEDURES Standard Rigid Riser Disc Gang IMPORTANT Installation The front and rear disc gang tubes are the same length for the 4-blade disc gangs on the 2215’s and for the 6-blade disc gangs on the 2217’s. DANGER 4. Position the disc gang on the tubes per the Disc blades are extremely sharp. - Page 36 ASSEMBLY PROCEDURES SCRAPERS SCRAPERS MOUNT HERE MOUNT HERE 23-7/8 14-3/4 20” BLADE LH FRONT RH REAR U-BOLT WRENCH EXTENSION SCRAPER MOUNT DISC GANG NUT WRENCH DISC GANG SHANK WRENCH 1/2-13 SPLIT LOCK WASHER FRONT REAR 1/2-13 WING NUT SIDE VIEW 1/4 X 2-1/2 SCRAPER ASSEMBLY COTTER PIN...
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Page 37: Flex Disc Gang Installation
ASSEMBLY PROCEDURES Flex Disc Gang Installation IMPORTANT The front and rear disc gang tubes are the same DANGER length for 4-blade disc gangs (on 2215’s) and 6-blade disc gangs (on the 2217’s). Disc blades are extremely sharp. Exercise 4. Set the disc gang tubes each with one right (R) and extreme care when working on or near disc one left (L) disc gang. - Page 38 ASSEMBLY PROCEDURES 1-8 X 8-1/2 HEX RH SPRING ANCHOR HEAD CAP SCREW PLATE DANGER COIL 1-8 HEX LOCK NUT SPRING DECAL LH SPRING ANCHOR 5/8-11 X 4 HEX PLATE HEAD CAP SCREW COIL SPRING ASSEMBLY WEAR GUARD STOP BRACKET 5/8-11 HEX LOCK NUT SHANK ASSEMBLY SPRING CLAMP WELDMENT...
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Page 39: Parabolic Shank Assembly
ASSEMBLY PROCEDURES Parabolic Shank Assembly IMPORTANT 1. The spring clamp weldments are already located on 1-8 x 8-1/2 hex head cap screw located in spring the frame at the proper spacing. anchor plates should be installed in opposite direction to 1-8 x 8-1/2 hex head cap screw in spring 2. - Page 40 ASSEMBLY PROCEDURES 1-8 HEX LOCK NUT COIL SPRING ASSEMBLY SHANK BRACKET WELDMENT 1-8 X 8-1/2 HEX HEAD CAP SCREW 1-8 X 6-1/2 HEX SPRING CLAMP HEAD CAP SCREW WELDMENT PLASTIC BEARING 3/4-10 HEX LOCK NUT 3/4-10 X 8-1/2 HEX HEAD CAP SCREW 1-8 HEX LOCK NUT 5/16-18 HEX LOCK NUT...
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Page 41: Straight Shank Assembly
ASSEMBLY PROCEDURES Straight Shank Assembly Lubrication 1. The spring clamp weldments are already located on The 2210 Series Weatherproofer must be lubricated the frame at the proper spacing. before using it for the first time, and at regular intervals thereafter. Use a standard multi-purpose grease to 2. - Page 42 ASSEMBLY PROCEDURES Notes: 3-20 F-227-1011 Edition...
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Page 43: Operation And Maintenance
Chapter 4 Operation and Maintenance DANGER WARNING Disc blades are extremely sharp. Exercise When transporting the unit, fully extend the extreme care when working on or near disc cylinders and place cylinder lockouts in the blades. Do not allow discs to roll over or fall on transport lock position. - Page 44 OPERATION AND MAINTENANCE 10 HOURS - EACH SPRING SHANK ASSEMBLY 10 HOURS - EACH SHANK 10 HOURS - ASSEMBLY TOP AND BOTTOM EACH BEARING 10 HOURS - PIVOT PINS 50 HOURS - 50 HOURS - EACH END OF EACH WHEEL RADIUS ROD 10 HOURS - LEVELING...
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Page 45: Tractor Preparation
OPERATION AND MAINTENANCE Tractor Preparation Model 2210 Series Weatherproofer Preparation The 2210 Series Weatherproofer is designed to be pulled by tractor equipped with a double lip or clevis type hitch. 1. Prior to operating the Model 2210 Series If your tractor is not equipped as such, you need to Weatherproofer, inspect it thoroughly for good purchase the hitch from your local tractor dealer. - Page 46 OPERATION AND MAINTENANCE NO SPACER GROUND LEVEL SINGLE 2” SPACER BLOCK GROUND LEVEL DOUBLE 2” SPACER BLOCK GROUND LEVEL 2m410-010944 Figure 4-3: 2210 Series Spacer Block Placement F-217-1011 Edition...
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Page 47: Attaching To The Tractor
OPERATION AND MAINTENANCE Attaching to the Tractor DANGER 1. Align the tractor drawbar with the machine. Raise or Failure to keep roll pins and nuts in place in the lower the Model 2210 Series Weatherproofer clevis, disc gang pins, can result in serious injury or as needed, using the swivel jack. -
Page 48: Wheel Bearing Maintenance
Reinstall the disc gang pins and tighten all nuts. replace all seals. Seal kits are available from your Tighten the disc gang pins to 1200 ft.-lbs. Landoll dealer. minimum torque (See IMPORTANT note 3. Check all hydraulic hoses weekly. Look for binding or page 4-5 regarding torque). - Page 49 OPERATION AND MAINTENANCE Notes:...
- Page 50 OPERATION AND MAINTENANCE F-217-1011 Edition...
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Page 51: Troubleshooting Guide
Chapter 5 Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 2210 Series Weatherproofer I. Follow all safety precautions stated in the previous sections when making any adjustments to your machine. PROBLEM PROBABLE CAUSE SOLUTION... - Page 52 TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION DISC GANGS STOP TURNING AND Discs set too shallow: Lower disc gangs. PLUG Scrapers set too tight: Adjust scrapers to touch disc blades lightly. You should be able to turn disc gang by hand. In wet soil or heavy residue, adjust scrapers 1/16”...
- Page 53 TROUBLESHOOTING GUIDE Notes:...
- Page 54 TROUBLESHOOTING GUIDE Notes: F-217-1011 Edition...
- Page 56 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Model 2210 Weatherproofer I Operator’s Manual Re-Order Part Number F-227-1011 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.