Related Manuals for Landoll Tilloll 875 Series
Summary of Contents for Landoll Tilloll 875 Series
- Page 1 Model 875 Series Tilloll Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-60-0111 01/2011...
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Page 3: Table Of Contents
Table of Contents Introduction Understanding Safety Statements ..........1-2 Standard Specifications Assembly Instructions Frame Assembly - Rigid Models . - Page 4 Reel Adjustment ............. . . 4-6 Harrow Adjustment .
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Page 5: Introduction
Chapter 1 Introduction The Landoll Model 875 Tilloll is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual. -
Page 6: Understanding Safety Statements
INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! ... -
Page 7: Standard Specifications
Chapter 2 Standard Specifications 875 SERIES TILLOLL MODEL WIDTH TRANSPORT TRANSPORT NO. OF NO. OF 20” ESTIMATED OF CUT WIDTH HEIGHT SHANKS DISC BLADES WEIGHT (LBS.) 875-10 10’-6” 12’-0” 5,059 875-13 13’-6” 15’-0” 5,753 875-15 15’-0” 16’-6” 6,090 875-15F 15’-0” 9’-4”... - Page 8 STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
- Page 9 STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION) THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
- Page 10 STANDARD SPECIFICATIONS 875-10 shank placement Figure 2-1: 875-10 Shank Placement Assembly F-60-0111 Edition...
- Page 11 STANDARD SPECIFICATIONS 875-13 shank placement Figure 2-2: 875-13 Shank Placement Assembly...
- Page 12 STANDARD SPECIFICATIONS SHANK SPACING - 9” ON CENTER DISC GANG AND SPRAY SHIELD LOCATION 875-15 shank placement Figure 2-3: 875-15 Shank Placement Assembly F-60-0111 Edition...
- Page 13 STANDARD SPECIFICATIONS SHANK SPACING - 9” ON CENTER DISC GANG AND SPRAY SHIELD LOCATION 875-15f shank placement Figure 2-4: 875-15F Shank Placement Assembly...
- Page 14 STANDARD SPECIFICATIONS SHANK SPACING - 9” ON CENTER DISC GANG AND SPRAY SHIELD LOCATION 875-18 shank placement Figure 2-5: 875-18 Shank Placement Assembly F-60-0111 Edition...
- Page 15 STANDARD SPECIFICATIONS SHANK SPACING - 9” ON CENTER DISC GANG AND SPRAY SHIELD LOCATION 875-21 shank placement Figure 2-6: 875-21 Shank Placement Assembly...
- Page 16 STANDARD SPECIFICATIONS SHANK SPACING - 9” ON CENTER DISC GANG AND SPRAY SHIELD LOCATION 875-25 shank placement Figure 2-7: 875-25 Shank Placement Assembly 2-10 F-60-0111 Edition...
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Page 17: Assembly Instructions
Chapter 3 Assembly Instructions It is very important that your new 875 Series Tilloll be DANGER properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are To prevent accidental lowering: provided in “Standard Specifications” on 1. -
Page 18: Frame Assembly - Rigid Models
ASSEMBLY INSTRUCTIONS MAST COULTER RIGHT HALF FRAME SUPPORT 5/8-11 HEX LOCK NUT 1/4-20 X 1 HEX HEAD CAP SCREW 5/8-11 X 6 HEX HEAD SMV EMBLEM CAP SCREW 1/4-20 HEX LOCK NUT 5/8-11 X 2 HEX HEAD CAP SCREW 1/2-13 HEX LOCK LEFT HALF FRAME WARNING LIGHT BAR SMV MOUNTING BRACKET... -
Page 19: Frame Assembly - 15' Fold Model
ASSEMBLY INSTRUCTIONS MAIN FRAME 1-8 HEX LOCK NUT HINGE PIN WING BRACKET 1/4 X 2 COTTER ROLLER WING EXTENSION 1” FLAT WASHER 1” FLAT WASHER HINGE PIVOT BOLT 5/8-11 HEX FOLDING WING LOCK NUT FLAT WING SUPPORT (FOR FOLD MODELS ONLY) U-BOLT 10”... - Page 20 ASSEMBLY INSTRUCTIONS 5/8-11 HEX LOCK NUT COULTER SUPPORT MAST RIGHT HALF FRAME 5/8-11 X 6 HEX HEAD 1/4-20 X 1 HEX CAP SCREW HEAD CAP SCREW SMV EMBLEM 1/4-20 HEX LOCK NUT 1/2-13 HEX LOCK LEFT HALF FRAME WARNING LIGHT BAR 5/8-11 X 2 HEX SMV MOUNTING BRACKET HEAD CAP SCREW...
- Page 21 ASSEMBLY INSTRUCTIONS RIGHT WING 5/8-11 HEX LOCK NUT SHORT WING SUPPORT 1-8 HEX 1/4 X 2 LOCK NUT COTTER PIN WING BRACKET HINGE PIN (18’, 21’) ROLLER WING EXTENSION 1” FLAT WASHER U-BOLT HINGE PIVOT BOLT WING BRACKET (25’-6”) (PLACE AS SHOWN) LEFT WING 10”...
- Page 22 ASSEMBLY INSTRUCTIONS SPRING CLAMP ASSEMBLY 5/8-11 X 1-3/4 ROUND HEAD SQUARE NECK SCREW 5/8-11 HEX LOCK NUT SHANK 7/16-14 X 1-1/2 PLOW BOLT 5/8-11 X 6-1/2 HEX HEAD CAP SCREW MOUNTING BRACKET SWEEP 1/2-13 X 2 HEX HEAD CAP SCREW CENTER SHANK 7/16 FLAT WASHER 3/8-16 X 1-1/2...
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Page 23: Frame Assembly - Wing Models
ASSEMBLY INSTRUCTIONS Frame Assembly - Wing Models Shank, Clamp, and Sweep Assembly IMPORTANT IMPORTANT Read all safety precautions at the front of the section before attempting any of the following procedures. Read all safety precautions at the front of the section 1. - Page 24 ASSEMBLY INSTRUCTIONS 3-3/4 X 8 HYDRAULIC CYLINDER, SLAVE STROKE CONTROL AND COVER 90 ADAPTER 4 X 8 HYDRAULIC CYLINDER, MASTER 2mb410-011307 op Figure 3-6: Hydraulic Lift Assembly - Rigid Models 4 X 8 ADAPTER, 90 HYDRAULIC CYLINDER, 4 X 8 HYDRAULIC MASTER CYLINDER STROKE CONTROL...
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Page 25: Gauge Wheel Installation
ASSEMBLY INSTRUCTIONS Gauge Wheel Installation 2. Install the master cylinders (all models) and slave cylinder (rigid models) on the main frame ports up, 1. All gauge wheel arms, rockshafts, and hubs come using clevis pin and cotter pins. Connect rod to already assembled from the factory. - Page 26 ASSEMBLY INSTRUCTIONS ADAPTER, 90 3-3/4 X 8 HYDRAULIC CYLINDER, SLAVE 4 X 8 HYDRAULIC CYLINDER, MASTER STROKE CONTROL AND COVER ADAPTER CHECK VALVE FLOW DIVIDER W/ ORIFICE VALVE W/ BRACKET AND HARDWARE DOUBLE PILOT CHECK VALVE ADAPTER TEE ADAPTER 3/4-16 MALE COUPLER ADAPTER, 90 2md410-010307 op...
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Page 27: Hydraulic Lift Installation - Fold Models
ASSEMBLY INSTRUCTIONS Hydraulic Lift Installation - Fold 5. Install three 90 adapters in ports #1 and #2 of flow divider valve. Secure flow divider valve to flow divider Models mounting bracket using 5/16-18 x 3 hex head cap screws, flat washers, and hex lock nuts. Install check IMPORTANT valves on frame using 3/8-16 x 1-3/4 hex head cap screws and split lock washers. - Page 28 ASSEMBLY INSTRUCTIONS 3-1/2 X 8 HYDRAULIC CYLINDER ADAPTER TEE ELBOW 90 W/ RESTRICTOR 3-1/2 X 16 HYDRAULIC CYLINDER 2me410-011307 op Figure 3-9: Hydraulic Fold Assembly - 15’ Fold Model 3-12 F-60-1110 Edition...
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Page 29: Hydraulic Fold Installation - All Fold Models
ASSEMBLY INSTRUCTIONS Hydraulic Fold Installation - All 2. Install short and flat wing supports on wings using u-bolts and 5/8-11 hex lock nuts. See Figures 2-1 Fold Models through 2-7, 3-2, and 3-4 for locations. 3. Install 90 elbows with restrictors into base and rod IMPORTANT end of each cylinder. - Page 30 ASSEMBLY INSTRUCTIONS 3/4-16 MALE COUPLER CROSS TEE ELBOW 90 W/ RESTRICTOR ADAPTER TEE 3-1/2 X16 HYDRAULIC CYLINDER 2mf410-011307 op Figure 3-10: Hydraulic Fold Assembly - 18’, 21’, 25’-6” Fold Models 3-14 F-60-1110 Edition...
- Page 31 ASSEMBLY INSTRUCTIONS ITEM PART NO. HOSE LENGTH (MODEL USED) 116489 3/8 X 64 (875-18) 153843 3/8 X 67 (875-21) 116490 3/8 X 78” (875-25) 71508987 3/8 X 86 (875-18 & 875-21) 116433 3/8 X 90 (875-25) 123547 3/8 X 56 (875-18 & 875-21) 116489 3/8 X 64 (875-25) 1-397-010369036...
- Page 32 ASSEMBLY INSTRUCTIONS 5/8-11 HEX LOCK NUT 4 HOLE DISC MOUNT PLATE 5/8-11 X 2-1/2 HEX HEAD CAP SCREW U-BOLT 5 HOLE DISC BRACKET MOUNT PLATE CLAMP 5/8-11 X 5-1/2 HEX HEAD CAP SCREW SPRAY SHIELD ADJUSTMENT BRACKET 5/8-11 X 2 HEX U-BOLT HEAD CAP SCREW...
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Page 33: Disc Gang And Spray Shield Installation
ASSEMBLY INSTRUCTIONS Disc Gang and Spray Shield IMPORTANT Installation The distance between last blade on main frame and first blade on wing should be 7-1/2". IMPORTANT IMPORTANT Read all safety precautions at the front of the section before attempting any of the following procedures. Disc rod and slotted nut should be tightened to a torque of 1200 ft. - Page 34 ASSEMBLY INSTRUCTIONS 5/8-11 X 8 HEX HEAD CAP SCREW TOP REEL BRACKET PLATE 5/8-11 X 2-1/2 HEX HEAD CAP SCREW REEL BRACKET SPACER WELDMENT CENTER REEL BRACKET WELDMENT REEL MOUNT BRACKET WELDMENT (875-15F ONLY) 5/8-11 HEX LOCK ROUND TUBE SPACER 5/8-11 X 3-1/4 RD HEAD SQ NECK SCREW OUTER BOTTOM...
- Page 35 ASSEMBLY INSTRUCTIONS 5/8-11 HEX LOCK REEL SHANK MOUNT REEL MOUNT U-BOLT TOP REEL GUARD BRACKET 5/8-11 X 3-1/4 RD HEAD SQ NECK SCREW REEL SHANK INNER BOTTOM MOUNT REEL BRACKET 5/8-11 X 6-1/2 5/8W FLAT HEX HEAD CAP WASHER SCREW TAPERED SPRING SHANK ROUND TUBE SPACER...
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Page 36: Reel Assembly Installation
ASSEMBLY INSTRUCTIONS Reel Assembly Installation CAUTION IMPORTANT When working with the reels use care because they rotate freely and can catch an arm, hand, or 1. Read all safety precautions at the front of the foot and can cause severe injury. section before attempting any of the following procedures. - Page 37 ASSEMBLY INSTRUCTIONS 3. Once center and outer reel assemblies are attached to the frame, adjust as necessary to center on frame and to prevent binding. IMPORTANT Distance between reel blade and shank should be 1 inch. 4. Reel bearings lock collars should be installed as described below: a.
- Page 38 ASSEMBLY INSTRUCTIONS HARROW HANGER ARM U-BOLT HARROW SPRING HARROW SPRING CHAIN 5/8-11 HEX LOCK NUT HARROW ARM 1/2-13 HEX LOCK NUT BUSHING SPACER HARROW ADJUSTMENT BRACKET 1/2-13 X 4 HEX HEAD CAP SCREW 1/2-13 HEX LOCK NUT 5/32 X 1-1/4 COTTER PIN 1/2 X 2 CLEVIS PIN 1/2-13 X 2-1/2 HEX HEAD CAP SCREW...
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Page 39: Harrow Assembly Installation
ASSEMBLY INSTRUCTIONS Harrow Assembly Installation 4. Install harrow springs and chains as shown in Figure 3-14 using 1/2-13 x 4 hex head cap screws and hex lock nuts. The top spring is anchored in the 1st hole IMPORTANT from the top. Front lower spring and rear lower spring Read all safety precautions at the front of the section are anchored in the 7th hole from the top of the harrow arm. - Page 40 ASSEMBLY INSTRUCTIONS 1/4 X 2 COTTER RADIUS ROD ASSEMBLY EXTENDED 1/4 X 2 COTTER CYLINDER PIN RADIUS ROD PIN JACK TRAIL HITCH PIN 3/8 X 4 SPRING SLOTTED PIN 1/4-20 X 2 HEX HEAD CAP 3/8 X 2 SPRING SCREW SLOTTED PIN HITCH 1/4 HAIR PIN...
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Page 41: Pull Hitch Installation - 15' Fold Model
ASSEMBLY INSTRUCTIONS Pull Hitch Installation - 15’ Fold Pull Hitch Installation - All Other Model Models 1. Install pull hitch assembly to frame using hitch pins 1. Install pull hitch assembly to frame using hitch pins, and 1/4 x 2-1/2 cotter pins (See Figure 3-15.) flat washers, and 1/4 x 2-1/2 cotter pins (See Figure 3-16.) 2. - Page 42 ASSEMBLY INSTRUCTIONS 1/2-13 X 1-1/2 HEX HEAD CAP SCREW HOSE BRACKET SPECIAL NUT TO FRAME MAST 1/4 X 2 COTTER HYDRAULIC HOSE BRACKET MOUNT (USED ON RIGID EXTENDED MODELS ONLY) CYLINDER PIN 1/2-13 HEX NUT RADIUS ROD ASSEMBLY HITCH PIN 1/4 X 2-1/2 COTTER 1/2-13 HEX LOCK...
- Page 43 ASSEMBLY INSTRUCTIONS WIRING CHART #1 WHITE #7 BLUE 7-PIN 4-PIN CONN. CONN. #2 BLACK #6 BROWN GRND.1 GROUND YEL.3 LEFT AMBER #5 GREEN #3 YELLOW GRN.5 RIGHT AMBER BRN.6 TAIL LIGHT (RED) #4 RED FACING CONNECTOR STOR-AWAY HOLDER BRACKET 1/4-20 X 3/4 HEX 1/4-20 HEX LOCK HEAD CAP SCREW SEE 7-PIN CONNECTION...
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Page 44: Warning Lights Installation
ASSEMBLY INSTRUCTIONS Warning Lights Installation 5. Assemble warning light bar and warning light bracket assembly to outer rear of frame as shown in Figure 1. Assemble lights to the warning light bracket using 3-17 using 1/2-13 x 5-1/2 hex head cap screws and 1/4-20 X 1-1/4 hex head cap screws and hex lock hex lock nuts. - Page 45 ASSEMBLY INSTRUCTIONS 545-106390 Figure 3-18: Decal Installation (1 of 2) 3-29...
- Page 46 ASSEMBLY INSTRUCTIONS 545m106286 Figure 3-19: Decal Installation (2 of 2) 3-30 F-60-1110 Edition...
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Page 47: Lubrication
If any decals become unreadable, or are destroyed during use, get replacement decals from your Landoll dealer as soon as possible, and replace them on the machine. 3-31... - Page 48 ASSEMBLY INSTRUCTIONS Notes 3-32 F-60-1110 Edition...
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Page 49: Operation And Maintenance
Chapter 4 Operation and Maintenance DANGER DANGER Never allow anyone to ride on the 875 Series Always lock the tractor drawbar in the center Tilloll at any time. Allowing a person to ride on position when transporting the unit. Failure to do the machine can inflict serious personal injury or so can result in serious injury or death and cause death to that person. -
Page 50: Tractor Preparation
OPERATION AND MAINTENANCE Tractor Preparation Tilloll Preparation The Landoll 875 Series Tilloll is designed to be pulled by 1. Prior to operating the 875 Series Tilloll, inspect it tractor equipped with a double lip or clevis type hitch. If thoroughly for good operating condition. -
Page 51: Attaching To The Tractor
OPERATION AND MAINTENANCE HYDRAULIC CYLINDER FRAME LOCKOUT WELDMENT GAUGE WHEEL ARM WELMENT 3/16 HAIR PIN LOCKOUT PIN trans_lock Figure 4-2: Transport Locks Attaching to the Tractor 3. Fully extend the hydraulic gauge wheel cylinders, and place the cylinder lockouts in the transport lock 1. -
Page 52: Transport
OPERATION AND MAINTENANCE Transport WARNING 1. Raise the unit to full transport height. Failure to use transport lock pins during 2. Fold the wings. transport may result in permanent equipment damage, serious injury, or death. IMPORTANT When folding or unfolding wings, operate tractor engine at a slow idle on 15’F units and a fast idle on IMPORTANT 18’, 21’, 25’-6"... -
Page 53: Field Operation
OPERATION AND MAINTENANCE Field Operation 3. Set the unit working depth (1 - 5 inches) by adjusting the stroke control on the master cylinder. For stability, 1. Raise the unit to take the weight off of the transport it is important that the gauge wheels always apply locks. -
Page 54: Spray Shield Adjustment
OPERATION AND MAINTENANCE Spray Shield Adjustment Spray Boom Location 1. The spray shields directly behind the disc gang have The spray boom for herbicide incorporation should be set two uses and can be adjusted accordingly. directly behind the spray shield when working in ridged field conditions. -
Page 55: Harrow Adjustment
OPERATION AND MAINTENANCE SPRINGS CHAINS ANCHOR BOLTS ADJUSTMENT BRACKET CLEVIS PIN 2m410-011271 Figure 4-5: Harrow Adjustment Harrow Adjustment 1. The harrow on the rear of the machine can be set for a variety of field conditions (See Figure 4-5.) The harrow that is set up according to the assembly instructions for a working depth of 3 - 5 inches. - Page 56 OPERATION AND MAINTENANCE lub-875 Figure 4-6: Lubrication Points LUBRICATION NO. OF INTERVAL ITEM DESCRIPTION LUBE POINTS (HOURS UNLESS STATED) Radius Rod Gauge Wheel Pivot Pin Disc Gang Bearing Reel Bearing Walking Beam Yearly Wheel Bearing Yearly Note: Lube all points with high grade multi-purpose grease. Table 4-1: Lubrication Schedule F-60-0111 Edition...
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Page 57: Wheel Bearing Maintenance
Seal kits are available from your Landoll dealer. 3. Check all hydraulic hoses weekly. Look for binding or cracking. Replace all worn or defective parts... - Page 58 OPERATION AND MAINTENANCE Notes 4-10 F-60-0111 Edition...
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Page 59: Troubleshooting Guide
Chapter 5 Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 875 Tilloll. Follow all safety precautions stated in the previous sections when making any adjustments to your machine. PROBLEM PROBABLE CAUSE SOLUTION... - Page 60 TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION 10" SWEEPS WILL NOT PENETRATE Machine not set deep enough Check for correct pitch on sweeps (The correct pitch is 47 SHANKS NOT STRAIGHT UP AND Excessive wear at pivot bolt Replace bolt-on shank holder, if needed. DOWN ON FRAME OR HAVE EXCESSIVE WEAR Replace bushing, if needed.
- Page 61 TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION ROCKS JAMMING IN END OF REEL Reel blade too long Cut 1-1/2" off the end of reel blade. AND LOCKING UP REEL Reel angle wrong for terrain Cut blade off at angle toward rear of blade to provide a relief area for rocks.
- Page 62 TROUBLESHOOTING GUIDE Notes F-60-0111 Edition...
- Page 64 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 875 Series Tilloll Operator’s Manual Re-Order Part Number F-60-0111 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.