Related Manuals for Landoll Weatherproofer III 2310 Series
Summary of Contents for Landoll Weatherproofer III 2310 Series
- Page 1 Model 2310 Weatherproofer III Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-556-0910 09/2010...
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Page 3: Table Of Contents
Table of Contents Introduction Understanding Safety Statements ..........1-2 Standard Specifications Assembly Instructions Weatherproofer III Frame Assembly . - Page 4 Disc Blades ..............4-9 Disc Gang Angle Settings .
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Page 5: Introduction
Chapter 1 Introduction The Landoll Model 2310 Weatherproofer III is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual. -
Page 6: Understanding Safety Statements
INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! ... -
Page 7: Standard Specifications
Chapter 2 Standard Specifications 2310 SERIES WEATHERPROOFER III MODEL NO. OF NO. OF SHANK WORKING TRANSPORT ESTIMATED BLADES SHANKS SPACING WIDTH WIDTH WEIGHT (LBS.) 2310-4-30 14/16 30” 11’-7” 13’-7” 11,795 2310-5-24 14/16 24” 11’-7” 13’-7” 12,140 2310-5-30 16/18 30” 14’-9” 15’-4”... - Page 8 STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
- Page 9 STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION) THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
- Page 10 STANDARD SPECIFICATIONS Figure 2-1: Light Bracket Placement Assembly (2310-4-30) F-556-0910 Edition...
- Page 11 STANDARD SPECIFICATIONS Figure 2-2: Light Bracket Placement Assembly (2310-5-24)
- Page 12 STANDARD SPECIFICATIONS Figure 2-3: Light Bracket Placement Assembly (2310-5-30) F-556-0910 Edition...
- Page 13 STANDARD SPECIFICATIONS Figure 2-4: Light Bracket Placement Assembly (2310-6-24)
- Page 14 STANDARD SPECIFICATIONS Figure 2-5: Light Bracket Placement Assembly (2310-6-30) F-556-0910 Edition...
- Page 15 STANDARD SPECIFICATIONS Figure 2-6: Light Bracket Placement Assembly (2310-7-24)
- Page 16 STANDARD SPECIFICATIONS Figure 2-7: Light Bracket Placement Assembly (2310-7-30) 2-10 F-556-0910 Edition...
- Page 17 STANDARD SPECIFICATIONS Figure 2-8: Light Bracket Placement Assembly (2310-8-30) 2-11...
- Page 18 STANDARD SPECIFICATIONS Figure 2-9: Chopper Reel Placement (2310-4-30 & 2310-5-24) 2-12 F-556-0910 Edition...
- Page 19 STANDARD SPECIFICATIONS Figure 2-10: Chopper Reel Placement (2310-5-30 & 2310-6-24) 2-13...
- Page 20 STANDARD SPECIFICATIONS Figure 2-11: Chopper Reel Placement (2310-6-30 & 2310-7-24) 2-14 F-556-0910 Edition...
- Page 21 STANDARD SPECIFICATIONS Figure 2-12: Chopper Reel Placement (2310-7-30) 2-15...
- Page 22 STANDARD SPECIFICATIONS Figure 2-13: Chopper Reel Placement (2310-8-30) 2-16 F-556-0910 Edition...
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Page 23: Assembly Instructions
Chapter 3 Assembly Instructions It is very important that your new 2310 Weatherproofer III WARNING be properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are Do not attempt to lift heavy parts (such as the provided in “Standard Specifications”... - Page 24 ASSEMBLY INSTRUCTIONS Figure 3-1: Frame and Lift Assembly F-556-0910 Edition...
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Page 25: Weatherproofer Iii Frame Assembly
ASSEMBLY INSTRUCTIONS Weatherproofer III Frame NOTE Assembly It may be necessary to loosen the screws holding the lift on the left frame half when attaching casting to the shank IMPORTANT tube. 3. Align both the shank tube and rockshaft in position. Read all safety precautions at the front of the section This will also line up the plate on each end of the before attempting any of the following procedures. - Page 26 ASSEMBLY INSTRUCTIONS Figure 3-2: Wing Extension Installation (2310-7-30 & 2310-8-30) F-556-0910 Edition...
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Page 27: 2310-7-30 & 8-30 Wing Extension Assembly
ASSEMBLY INSTRUCTIONS 2310-7-30 & 8-30 Wing Extension NOTE Assembly Thrust washers are located in between hinge ear plates of wing. IMPORTANT 4. Assemble fold anchor stabilizer to fold anchor mount plates on the frame using 1-8 x 8-1/2 hex head cap Read all safety precautions at the front of the section screw and hex lock nut. - Page 28 ASSEMBLY INSTRUCTIONS Figure 3-3: Wheel Lift Installation F-556-0910 Edition...
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Page 29: Wheel Lift Installation
ASSEMBLY INSTRUCTIONS Wheel Lift Installation 4. At this point, the 3-1/2 x 16 lift cylinders need to be fully retracted on both sides before the radius rod is 1. Attach base end of the 3-1/2 x 16 hydraulic cylinder installed. to the cylinder anchor plates of the frame assembly 5. - Page 30 ASSEMBLY INSTRUCTIONS Figure 3-4: Hitch Installation F-556-0910 Edition...
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Page 31: Hitch Installation
ASSEMBLY INSTRUCTIONS Hitch Installation IMPORTANT 1. Attach the hitch weldment to the front of the frame The leveler tower must be installed so that the using hitch pins, 1-8 hex lock nuts, and 1/2 x 2-1/4 narrow end of the tower is down and the reinforced grooved alloy pins (See Figure 3-4.) holes are to the rear of the machine. - Page 32 ASSEMBLY INSTRUCTIONS Figure 3-5: Depth Stop Assembly Installation 3-10 F-556-0910 Edition...
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Page 33: Depth Stop Tube Assembly
ASSEMBLY INSTRUCTIONS Depth Stop Tube Assembly 3. Insert 90 elbow fitting in the back of the limit valve and straight adapter in the side nearest the center of 1. Attach the depth stop mount plate to the lift using the machine. 3/8-16 x 1-1/4 hex head cap screws and hex lock 4. - Page 34 ASSEMBLY INSTRUCTIONS Figure 3-6: Disc Gang and Depth Adjustment Installation - 2310-4-30, -5-24, -5-30, & -6-24 Figure 3-7: Disc Gang and Depth Adjustment Installation - 2310-6-30 & -7-24 3-12 F-556-0910 Edition...
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Page 35: Disc Gang And Depth Adjustment Installation
ASSEMBLY INSTRUCTIONS Figure 3-8: Disc Gang and Depth Adjustment Installation - 2310-7-30 & -8-30 Disc Gang and Depth 1. Assemble the disc gang lift to the frame. Install the 4" UHMW bearings and bearing caps using 3/4-10 x 2 Adjustment Installation hex head cap screws and hex lock nuts (See Figures 3-6 thru 3-8.) ... - Page 36 ASSEMBLY INSTRUCTIONS 4. Lift front gangs up under frame and install 1-7/16 x 6-3/8" pin on inner mount with roll pins (See Figure 3-9.) 5. Attach pivot block and orientate as shown so the flanges are to the top and bottom. Slide gang from the rear of the outer gang mounts into the front position.
- Page 37 ASSEMBLY INSTRUCTIONS 8. Install rear disc gang in the same manner as described in steps 4 thru 7 on page 3-14 (See Figures 3-10 and 3-11). 9. Install radius rods as shown in Figures 3-6 thru 3-8. Also, refer to Figures 2-1 thru 2-8 for radius rod placement.
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Page 38: Auto Reset Shank And Shovel Installation
ASSEMBLY INSTRUCTIONS Figure 3-12: Disc Gang Height Adjustment 11. Connect the front gangs to the radius rods with a 1-8 Auto Reset Shank and Shovel x 5-1/2 hex head cap screw. Before tightening the Installation front gangs, adjust the gang height as shown in Figure 3-12 to 16"... - Page 39 ASSEMBLY INSTRUCTIONS Figure 3-13: Auto Reset Shank and Shovel Installation 3-17...
- Page 40 ASSEMBLY INSTRUCTIONS Figure 3-14: Disc Gang Depth Gauge Assembly 3-18 F-556-0910 Edition...
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Page 41: Disc Gang Depth Gauge Assembly
ASSEMBLY INSTRUCTIONS Disc Gang Depth Gauge 4. Connect depth gauge guide and depth gauge bar to the frame assembly using 1/2-13 x 5-1/2 hex head Assembly cap screws and flange head serrated nuts. 5. Attach depth gauge decal to the top of the depth 1. - Page 42 ASSEMBLY INSTRUCTIONS Figure 3-15: Hydraulic Installation (1 of 2) (2310-4-30 & 2310-5-24) 3-20 F-556-0910 Edition...
- Page 43 ASSEMBLY INSTRUCTIONS Figure 3-16: Hydraulic Installation (2 of 2) (2310-4-30 & 2310-5-24) 3-21...
- Page 44 ASSEMBLY INSTRUCTIONS Figure 3-17: Hydraulic Installation (1 of 2) (2310-5-30, 2310-6-24, 2310-6-30, & 2310-7-24) 3-22 F-556-0910 Edition...
- Page 45 ASSEMBLY INSTRUCTIONS Figure 3-18: Hydraulic Installation (2 of 2) (2310-5-30, 2310-6-24, 2310-6-30, & 2310-7-24) 3-23...
- Page 46 ASSEMBLY INSTRUCTIONS Figure 3-19: Hydraulic Installation (1 of 2) (2310-7-30 & 2310-8-30) 3-24 F-556-0910 Edition...
- Page 47 ASSEMBLY INSTRUCTIONS Figure 3-20: Hydraulic Installation (2 of 2) (2310-7-30 & 2310-8-30) 3-25...
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Page 48: Hydraulic Installation
ASSEMBLY INSTRUCTIONS Figure 3-21: Hitch Hose Clamps and Color Designation Hydraulic Installation 5. Hold each system of hoses in place using 3/8-16 x 3 (2310-4-30, -5-24, -5-30, -6-24, -6-30, and -7-24 models) or 3/8-16 x 4-1/4 (2310-7-30 and -8-30 NOTE models) hex head cap screw, hose clamps, and hex Refer to Figures 3-15 through 3-20 for hydraulic lock nut (See Figure 3-21.) - Page 49 ASSEMBLY INSTRUCTIONS Figure 3-22: Light and SMV Bracket Installation 3-27...
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Page 50: Light Installation
ASSEMBLY INSTRUCTIONS Light Installation 3. Attach red brake lamps to inner tail light mounting bracket supports and amber lamps to outer light brackets using 1/4-20 x 1-1/4 hex head cap screws NOTE and hex lock nuts. See Figures 2-1 thru 2-8 for light bracket placement. If 4. -
Page 51: Final Assembly
ASSEMBLY INSTRUCTIONS Final Assembly 7. Rotate each disc gang to verify that each gang rotates freely. Adjust any scrapers that may have 1. Attach a tractor to the implement and charge the lift shifted during shipment or assembly. system hydraulics as described in “Hydraulic Lift 8. -
Page 52: Rear Jack Installation
ASSEMBLY INSTRUCTIONS Rear Jack Installation A rear jack assembly is used on the rear of the Weatherproofer III models. This is extremely helpful if an attachment has been added to the rear of the machine for stability. 1. Attach rear jack mount and rear jack plate to the rear frame of the Weatherproofer III using 3/4-10 x 4 hex head cap screws, flat washers, and hex lock nuts (See Figure 3-24.) -
Page 53: Rear Jack Installation (2310-07-30) (Option)
ASSEMBLY INSTRUCTIONS Rear Jack Installation (2310-07-30) (Option) An optional rear jack assembly is available to use on the rear of the 2310-07-30 Weatherproofer III models. This is extremely helpful if an attachment has been added to the rear of the machine for stability. 1. -
Page 54: Chopper Reel Installation (Option)
ASSEMBLY INSTRUCTIONS Figure 3-26: Chopper Reel Installation (Option) Chopper Reel Installation (Option) 1. Slide chopper reel arm assemblies over rear frame bar using chopper reel placement drawings (See Figures 2-9 thru 2-13, and 3-26). 2. Bolt in place using bottom support plates, 3/4-10 x 10-1/2 hex head cap screws, and hex lock nuts. - Page 55 ASSEMBLY INSTRUCTIONS Notes: 3-33...
- Page 56 ASSEMBLY INSTRUCTIONS 3-34 F-556-0910 Edition...
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Page 57: Operation And Maintenance
Chapter 4 Operation and Maintenance DANGER DANGER Never allow anyone to ride on the 2310 When transporting the unit, place cylinder Weatherproofer III at any time. Allowing a person lockouts in the transport lock position after fully to ride on the machine can inflict serious extending the cylinders. -
Page 58: Tractor Preparation
OPERATION AND MAINTENANCE Tractor Preparation The Landoll 2310 Weatherproofer III is designed to be pulled by tractor equipped with a double lip or clevis type hitch. If your tractor is not equipped as such, you need to purchase the hitch from your local tractor dealer. If your Weatherproofer is equipped with the clevis option, this should be removed. -
Page 59: Hydraulic Lift System
OPERATION AND MAINTENANCE Hydraulic Lift System The Weatherproofer III is equipped with a hydraulic lift system to raise and lower the unit in the field. WARNING Escaping hydraulic fluid can cause serious personnel injury. Relieve system pressure before repairing, adjusting, or disconnecting. Wear proper hand and eye protection when searching for leaks. -
Page 60: Hydraulic Fold System
OPERATION AND MAINTENANCE Hydraulic Fold System 4. The hydraulic fold system is equipped with restrictors in the rod end of cylinders to prevent uncontrolled 1. The Weatherproofer III is equipped with a hydraulic falling of wing frames when unfolding. Removal or fold system to raise and lower the wing frames for improper assembly of these restrictors can cause the narrow transport. - Page 61 OPERATION AND MAINTENANCE 5. To fold/unfold the Weatherproofer III, find a level area large enough to accommodate the Weatherproofer III when it is fully unfolded. The tractor should be stopped and not moving with the unit fully raised. Remove the wing lock pins from the mounts and install them in the storage locations ( See Figures 4-5 and 4-6).
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Page 62: Hydraulic Disc Gang Lift System
OPERATION AND MAINTENANCE Hydraulic Disc Gang Lift System General Operation The disc gang lift system must be purged of air before 1. The horsepower requirements are typically 20-25 beginning field operation. horsepower per shank. This will vary widely due to speed, depth, moisture, residue and types of soils. -
Page 63: Field Operation
OPERATION AND MAINTENANCE Field Operation Leveling (Front-to-Rear) 1. Raise the unit to take the weight off of the transport 1. The leveling feature on the Weatherproofer III is used locks. Remove the transport locks from the lift to keep the machine level when raising the unit from cylinders. -
Page 64: Variable Ratio Adjustment
OPERATION AND MAINTENANCE Variable Ratio Adjustment 1. To change the variable ratio adjustment, lower the implement to the ground and relieve the load on the The leveler is equipped with a variable ratio adjustment. lift system. This is located at the rear of the hitch and at the center of 2. -
Page 65: Disc Blades
OPERATION AND MAINTENANCE Disc Blades DANGER 1. The 2310 Weatherproofer III is equipped with 24" Disc blades are extremely sharp. Exercise disc blades. extreme care when working on or near disc 2. The 24” diameter blades are flat with a thickness of 4 blades. - Page 66 OPERATION AND MAINTENANCE Figure 4-10: Disc Gang Angle Settings 4-10 F-556-0910 Edition...
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Page 67: Disc Gang Angle Settings
OPERATION AND MAINTENANCE Disc Gang Angle Settings 1. Under normal operating conditions, the gang angles may be set front at 18 , rear at 16 or front at 14 rear at 12 (See Figure 4-10.)The more aggressive angles, front at 18 , rear at 16 , will tend to bury more residue than the less aggressive settings. - Page 68 OPERATION AND MAINTENANCE Figure 4-11: Wheel Bearing Maintenance 4-12 F-556-0910 Edition...
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Page 69: Depth Stop Adjustment (Manual)
OPERATION AND MAINTENANCE Depth Stop Adjustment (Manual) Wheel Bearing Maintenance The operating depth of the Weatherproofer III is Wheel bearing maintenance should be performed at the controlled by a single-point depth stop. The stop is beginning of every season of use. Check the wheel located at the center front of the machine. -
Page 70: Hydraulic Maintenance
Unless noted on the implement, replace all seals. Seal kits are available from your maximum transport speed is 20 mph for the Landoll dealer. implement. Slow down when driving on rough roads. Reduce speed when turning, or on curves and 3. - Page 71 OPERATION AND MAINTENANCE 4. Check that tires are of proper size, load rating, and 5. Know the transport heights and widths of the unit inflated to manufacture specifications before before transporting. Attachments can increase the transporting. Check wheel lug bolts to insure transport dimensions of the implement.
- Page 72 OPERATION AND MAINTENANCE Figure 4-15: Lubrication Schedule LUBRICATION TABLE INTERVAL ITEM DESCRIPTION NO. OF LUBE POINTS (Hours Unless Stated) Disc Gang Bearings 1 each Radius Rod Walking Tandem Hubs 1 each Wheel Hubs 1 each Gang Depth Adjustment Rods Table 4-1: Lubrication Table 4-16 F-556-0910 Edition...
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Page 73: Lubrication Maintenance
OPERATION AND MAINTENANCE Lubrication Maintenance Storage 1. Table 4-1 specifies the lubrication points and 1. The service life of the Weatherproofer III will be intervals on the 2310 Weatherproofer III. Proper extended by proper off-season storage practices. maintenance of your machine will, under normal Prior to storing the unit, complete the following operating conditions, help to keep it operating at or procedures:... - Page 74 OPERATION AND MAINTENANCE Notes 4-18 F-556-0910 Edition...
- Page 75 OPERATION AND MAINTENANCE Page Intentionally Blank 4-19...
- Page 76 OPERATION AND MAINTENANCE 4-20 F-556-0910 Edition...
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Page 77: Troubleshooting Guide
Chapter 5 Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 2310 Weatherproofer III. Follow all safety precautions stated in the previous sections when making any adjustments to your machine. PROBLEM PROBABLE CAUSE SOLUTION... - Page 78 TROUBLESHOOTING GUIDE Notes: F-556-0910 Edition...
- Page 80 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Model 2310 Weatherproofer III Operator’s Manual Re-Order Part Number F-556-0910 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.