Landoll ICON 6510 Service And Parts Manual
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Landoll ICON 6510 Service And Parts Manual

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Model 6510
Construction Disc
Service and Parts Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-753-0919
09/2019 - Present

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  • Page 1 ® Model 6510 Construction Disc Service and Parts Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-753-0919 09/2019 - Present...
  • Page 2 Manuals for the PRODUCT MANUAL NUMBER MANUAL NAME F-753 6510 Service and Parts Manual F-753-0919...

  • Page 3: Table Of Contents

    INDEX Table of Contents Introduction and Safety Information Introduction ..............1-1 Understanding Safety Statements .
  • Page 4 TABLE OF CONTENTS INDEX Frame and Lift Assembly ........... . 5-3 Hub And Spindle Assembly - 8 Bolt (3”) .

  • Page 5: Introduction And Safety Information

    Introduction and Safety Information Introduction The Landoll /Icon Model 6510 Construction Disc is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation.

  • Page 6: Understanding Safety Statements

    (decals) before you attempt to operate or maintain this vehicle. vehicle. 3. Carry reflectors or flags to mark the tractor and The safety statements contained in this manual relate to implement in case of breakdown on the road. the operation of the Landoll/Icon Grader. F-753-0919...

  • Page 7: Attaching, Detaching, And Storage

    INDEX TABLE OF CONTENTS INTRODUCTION AND SAFETY INFORMATION Protective Equipment 4. Do not transport at speeds over 20 MPH under good conditions. Never travel at a speed which does not 1. Wear protective clothing and equipment. allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with 2.

  • Page 8: Safety Chain

    TABLE OF CONTENTS INDEX INTRODUCTION AND SAFETY INFORMATION Safety Chain 1. Use a chain with a strength rating equal to or greater than the gross weight of towed machinery, which is 10,100 pounds minimum in accordance with ASAE S338.2 specifications. If two or more implements are pulled in tandem, a larger chain may be required.

  • Page 9: Standard Specifications

    Chapter 2 INDEX TABLE OF CONTENTS Standard Specifications Model Specification Specification Model 6510 Working Width 10’ - 9” Transport Width 11’ - 11” Total Length 27’ Blade Diameter 32” or 36” Number of Blades Number of Bearings Spindle Size 3” Wheel Bolt Pattern 8 Bolt Estimated Weight - 32”...

  • Page 10: General Torque Specifications (Rev. 4/97)

    TABLE OF CONTENTS INDEX STANDARD SPECIFICATIONS General Torque Specifications (rev. 4/97) TORQUE SPECIFIED IN FOOT POUNDS - This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition).

  • Page 11: Hydraulic Fitting Torque Specifications

    INDEX TABLE OF CONTENTS STANDARD SPECIFICATIONS Hydraulic Fitting Torque Specifications TORQUE IS SPECIFIED IN FOOT POUNDS- 37 JIC, ORS, & ORB (REV. 10/97) This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing.

  • Page 12: Introduction

    10 days of purchase or lease, in as to be able to follow the suggestions made. Please take order to be on file at Landoll and eligible for Warranty. time to understand the proper maintenance schedule and Take time to read and understand the Warranty for this SAFE operation of your equipment.
  • Page 13 LANDOLL, including but not limited to, LANDOLL shall not provide Warranty on any part or component that has failed due to abuse, misuse, alt tenance, or normal wear ailure occurring while being pulled by a tractor in excess of engine...
  • Page 14 TABLE OF CONTENTS INDEX STANDARD SPECIFICATIONS Table provided for general use. NOTES: F-753-0919...

  • Page 15: Assembly And Lubrication

    Chapter 3 INDEX TABLE OF CONTENTS Assembly and Lubrication Lubrication Maintenance 6. To prepare for replacing the oil if bearing is still fastened to frame, park machine on a level uniform Table 3-2 specifies the number and the period of surface and install transport lock on lift system.

  • Page 16: Storage

    TABLE OF CONTENTS INDEX ASSEMBLY AND LUBRICATION Storage 9. Recommended: To replace oil if bearing is free from frame, remove the filler plug on the center of the 1. The service life of the 6510 will be extended by housing See Figure 3-1.
  • Page 17 INDEX TABLE OF CONTENTS ASSEMBLY AND LUBRICATION Figure 3-2: Lubrication Schedule LUBRICATION TABLE INTERVAL ITEM DESCRIPTION NO. OF LUBE POINTS (Hours Unless Stated) Disc Gang Bearings 1 each 1,000 Wheel Hubs 1 each Hinge Pins 1 each Hydraulic Pins 1 each Swivel Hitch 1 each Table 3-1: Lubrication Table...
  • Page 18 TABLE OF CONTENTS INDEX ASSEMBLY AND LUBRICATION Table provided for general use. NOTES: F-753-0919...

  • Page 19: Hookup And Operation

    Chapter 4 INDEX TABLE OF CONTENTS Hookup and Operation Operation and Maintenance  DANGER  Always lock the tractor drawbar in the center DANGER position when transporting the unit. Failure to do so can result in serious injury or death and cause Never allow anyone to ride on the 6510 Disc at damage to the equipment.

  • Page 20: Tractor Preparation

    HOOKUP AND OPERATION Tractor Preparation Attaching to the Tractor The Landoll/Icon 6510 Disc is designed to be pulled by 1. Align the tractor drawbar with the machine. Raise or tractor equipped with a double lip or clevis type hitch. If...
  • Page 21 INDEX TABLE OF CONTENTS HOOKUP AND OPERATION  WARNING 3 x 16-1/2 TRANSPORT Escaping hydraulic fluid can cause serious LOCKOUT personnel injury. Relieve system pressure before repairing, adjusting, or disconnecting. Wear proper hand and eye protection when searching for leaks. Use cardboard instead of hands (See Figure 4-2) Keep all components (cylinders,...

  • Page 22: Leveling (Front To Rear)

    TABLE OF CONTENTS INDEX HOOKUP AND OPERATION Leveling (Front to Rear) Side Draft Adjustment 1. The side draft feature on the 6510 is equipped with The leveling feature on the 6510 disc is equipped either the standard manual linkage or the optional with a standard hydraulic cylinder.

  • Page 23: Disc Blades

    INDEX TABLE OF CONTENTS HOOKUP AND OPERATION 1/8” Figure 4-8: Disc Gang Shaft  DANGER Figure 4-7: Scraper Adjustment Disc blades are extremely sharp. Exercise 1. Scrapers should be set initially as close to the disc extreme care when working on or near disc blade as possible without rubbing (approximately blades.
  • Page 24 TABLE OF CONTENTS INDEX HOOKUP AND OPERATION CON DISK SRAPER FRONT SCREW RD HD 3/4-10X10GR5 NUT 1-1/2-6 GR8 WASHER LKG 1-1/2 SCREW 3/4-10X1-3/4 HLCL SPR HEX CAP CON DISK SCRAPER WASHER MACHINE 1-1/2 CON DISK SCRAPER BACK WASHER FLAT 3/4 MIL-CARB SAE NUT 3/4-10 Gr8 ZP WASHER FLAT 3/4...

  • Page 25: Wheel Bearing Maintenance

    Any time a cylinder is opened up, or whenever any seal replacement is necessary, it is advisable to clean all parts and replace all seals. Seal kits are available from your Landoll dealer.
  • Page 26 TABLE OF CONTENTS INDEX HOOKUP AND OPERATION 5. Slow down when driving on rough roads. Reduce  WARNING speed when turning, or on curves and slopes to avoid tipping. Equipment altered other than the place Failure to use transport lock pins during of manufacture may reduce the maximum transport transport may result in permanent equipment speed.

  • Page 27: Illustrated Parts List

    Chapter 5 INDEX TABLE OF CONTENTS Illustrated Parts List General Assembly Figure 5-1: General Assembly General Assembly ITEM PAGE NO. DESCRIPTION QTY. 5-2 - 5-5 Frame and Lift Assembly 5-6- 5-13 Hitch And Leveling Linkage Assemblies 5-14- 5-17 Disc Gang Assemblies 5-18 -5-23 Hydraulic Assemblies 5-25 - 5-29...

  • Page 28: Frame Assemblies

    TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Frame Assemblies Figure 5-2: Frame and Lift Assembly F-753-0919...
  • Page 29 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Frame and Lift Assembly ITEM PART NO. DESCRIPTION QTY. 140519 BEARING, UHMW 4IN ICO2244 CON DISK ROCKSHAFT WLDMT ICO2291 CON DISK ROCKSHAFT CLAMP 172578 SCREW HEX CAP 1-8UNCX2.50 GR8 622-3511-010 WASHER, FLAT 1" MIL-CARB SAE 172839 NUT HEX 1-8 GR8 ZP 156972...
  • Page 30 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-3: Hub and Spindle Assembly - 8 Bolt F-753-0919...
  • Page 31 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Hub And Spindle Assembly - 8 Bolt (3”) ITEM PART NO. DESCRIPTION QTY. 156972 HUB AND SPINDLE ASSEMBLY, 8 BOLT 156973 SPINDLE, 3 X 16-1/2 159970 SEAL, TRIPLE LIP 4OD X 3ID X 3/8 156979 CONE BEARING 111962...
  • Page 32 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Hitch & Leveling Assemblies Figure 5-4: Hitch and Leveling Linkage Assembly F-753-0919...

  • Page 33: Gra1421

    INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Hitch and Leveling Linkage Assembly ITEM PART NO. DESCRIPTION QTY. 4001548 HITCH, PINTLE CAST, CAT IV HD ICO2289 CON DISK STRAIGHT HITCH PIVOT 172579 SCREW HEX CAP 1-8UNCX3.5 GR8 1-654-010125-22 SCREW HX CP 1-8UNCX8-1/2G8ZP 1-654-010125-20 SCREW,1-8UNCX7-1/2 HX CP GR8 622-3511-010...
  • Page 34 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-5: 7,000 Lb. Sidewind Jack Assembly 7,000 Lb. Sidewind Jack Assembly ITEM PART NO. DESCRIPTION QTY. 140647 JACK, SIDEWIND 7000LB 500171 HANDLE FOR JACK 141250 TUBE, RD, JACK MOUNT (WELD TO IMPLEMENT FRAME) 142194 5/8"...
  • Page 35 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Table provided for general use. NOTES:...
  • Page 36 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-6: Side Draft Assembly - Manual (Before 8-31-2018) 5-10 F-753-0919...
  • Page 37 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Side Draft Assembly - Manual (Before 8-31-2018) ITEM PART NO. DESCRIPTION QTY. 179266 SIDE DRAFT ASSY, MANUAL 179271 WLDMT, RH SCREW, RADIUS ROD 2" 1-647-010004221 PIN,SPRING 1/4X2 SLOTTED 137931 NUT 2-12, HEX JAM, UNF GR 5 179269 WLDMT, RADIUS ROD 2"...
  • Page 38 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-7: Side Draft Assembly - Manual (After 8-31-2018) 5-12 F-753-0919...
  • Page 39 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Side Draft Assembly - Manual (After 8-31-2018) ITEM PART NO. DESCRIPTION QTY. 216151 SIDE DRAFT ASSY, MANUAL 216152 WLDMT, SIDE DRAFT ROD 216153 WLDMT, SIDE DRAFT TUBE 172829 SCREW HX CP 5/8-11X4 GR8 103-0625 NUT ESNA 5/8-11 5-13...
  • Page 40 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Gang Assemblies DETAIL A DETAIL A Figure 5-8: Gang Assembly 5-14 F-753-0919...
  • Page 41 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Gang Assembly ITEM PART NO. DESCRIPTION QTY. 179243 GANG ASSY, 32" X 10MM NOTCHED 179261 GANG ASSY, 36" X 12MM NOTCHED 179258 WASHER, GANG SHAFT 184125 WASHER, GANG SHAFT 179246 WASHER, GANG CONVEX 179248 BEARING 2-1/2 OIL BATH 4001090...
  • Page 42 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-9: Disc Gang Assembly 5-16 F-753-0919...

  • Page 43: Ico2296

    INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Disc Gang Assembly ITEM PART NO. DESCRIPTION QTY. 179243 GANG ASSY, 32" X 10MM NOTCHED (SEE PAGE 5-15) 179261 GANG ASSY, 36" X 12MM NOTCHED (SEE PAGE 5-15) 1-654-010076-15 SCREW HEX CAP 1-1/2-6X5 GR8 622-3511-014 WASHER FLAT 1-1/2 MIL-CARB SAE 172925...
  • Page 44 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Hydraulic Assemblies Figure 5-10: Hydraulic Assembly 5-18 F-753-0919...
  • Page 45 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Hydraulic Assembly ITEM PART NO. DESCRIPTION QTY. 5001211 KIT, HYD HOSE 6510 (INCLUDES ITEMS 8-11) 5001212 KIT, FITTING 6510 (INCLUDES ITEMS 3-4) 179265 SIDE DRAFT ASSY, HYDRAULIC (INCLUDES ITEMS 1-4, 6-7) 163513 COUPLER PIONEER MALE 8010-16P 4001594 HYD CYL 4-1/2X8 21"...
  • Page 46 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-11: Side Draft Assembly - Hydraulic 5-20 F-753-0919...
  • Page 47 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Side Draft Assembly - Hydraulic ITEM PART NO. DESCRIPTION QTY. 179265 SIDE DRAFT ASSY, HYDRAULIC 163513 COUPLER PIONEER MALE 8010-16P 4001594 HYD CYL 4-1/2X8 21" 5001213 FIT, 90 #10MOR X #10MFFOR 179214 FIT, 90 #10MOR X #10MFFOR 1/16 5001218 HOSE,10MB-8G2X196"OAL-10FFORX (BASE END) 5001216...
  • Page 48 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-12: Cylinder Assembly 4-1/2 x 8 Cylinder Assembly 4-1/2 X 8 ITEM PART NO. DESCRIPTION QTY. HYD CYL 4-1/2X8 21" 4001594 184135 PISTON ROD ASS’Y ----- BUTT & TUBE ASSEMBLY ----- PISTON 184133 GLAND -----...
  • Page 49 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Figure 5-13: Cylinder Assembly 4-1/2 x 12 Cylinder Assembly (4-1/2 X 12”) ITEM PART NO. DESCRIPTION QTY. HYD CYL 4-1/2X12 26" 4001593 184132 PISTON ROD ASS’Y ----- BUTT & TUBE ASSEMBLY ----- PISTON 184133 GLAND -----...
  • Page 50 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Table provided for general use. NOTES: 5-24 F-753-0919...
  • Page 51 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Electrical 7-PIN 4-PIN 2-PIN CIRCUIT CONNECTOR TOWER TOWER GROUND – – WORK LAMPS LEFT FLASHING & – TURN – – STOP LAMPS RIGHT FLASHING – & TURN – TAIL LAMPS SWITCHED – POWER (12 V) MAIN WARNING LIGHT HARNESS - WIRING CHART 2-PIN 3-PIN...
  • Page 52 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST FRONT OF MACHINE TO TRACTOR Figure 5-15: Electrical Assembly (Before 6-1-2016) 5-26 F-753-0919...

  • Page 53: Lt0071

    INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Electrical Assembly (Before 6-1-2016) ITEM PART NO. DESCRIPTION QTY. 2000654 KIT, 6510 LIGHTS 4001300 LIGHTS, MODULAR LEFT-W/BRAKE 0 4001301 LIGHTS, MODULAR RIGHT-W/BRAKE 1-654-010047-07 SCREW,HX CP 1/4-20UNCX1-1/4G5 142779 NUT,FLANG SERRATED 1/4-20 LT0072 LIGHTS, 6510 REAR HARN 3'X6'6" LT0071 FRONT WIRE HARNESS-31' 6510 5-27...
  • Page 54 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST FRONT OF MACHINE TO TRACTOR Figure 5-16: Electrical Assembly W/LED Lights (After 6-1-2016) 5-28 F-753-0919...
  • Page 55 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Electrical Assembly W/LED Lights (After 6-1-2016) ITEM PART NO. DESCRIPTION QTY. 200342 KIT 31' X 7 X 3.5' LED LIGHTS 174436 LAMP, AG AMBER SINGLE LED 174435 LAMP, AG RED SINGLE LED 1-654-010047-07 SCREW,HX CP 1/4-20UNCX1-1/4G5 142779 NUT,FLANG SERRATED 1/4-20...
  • Page 56 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Table provided for general use. NOTES: 5-30 F-753-0919...
  • Page 57 INDEX TABLE OF CONTENTS ILLUSTRATED PARTS LIST Decals Marysville Kansas www.landoll.com MODEL SERIAL MADE IN USA 1-573-010006 Figure 5-17: Decals 5-31...
  • Page 58 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Figure 5-18: Decal Location 5-32 F-753-0919...
  • Page 59 DECAL, HOSE IDENTIFIC, 6510 4001516 DECAL-OFF ROAD ONLY 4001446 DECAL "WARNING-REMOVE CYL.STOP 4000931 DECAL "WARNING" HIGH PRESSURE 4001522 DECAL, LANDOLL/ICON, 5-1/2X17 4000372 DECAL WARN MOVING PARTS 3-1/2 4000940 DECAL "DANGER" PINCHING/CRUSHI 0011042 DECAL, MADE IN USA FLAG 1-573-010006 PLACARD, NAME 156010 RIVET, BLIND .156X1/2 GRIP...
  • Page 60 TABLE OF CONTENTS INDEX ILLUSTRATED PARTS LIST Table provided for general use. NOTES: 5-34 F-753-0919...
  • Page 61 Chapter 6 INDEX TABLE OF CONTENTS Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 6510 Construction Disc. Follow all safety precautions stated in the previous when making any adjustments to your machine.
  • Page 62 TABLE OF CONTENTS INDEX TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION SCRAPER BUILD UP WITH EXCESSIVE SCRAPERS SET TOO FAR FROM DISC READJSUT SCRAPERS SOIL/RESIDUE BLADE DISC BLADES LOOSE AND/OR GANG NOT TIGHTENED PROPERLY RETIGHTEN GANG SHAFTS TO 4,500 SHEARING CROSS BOLT FT-LBS.
  • Page 63 Chapter 7 TABLE OF CONTENTS Index Index Numerics 156974 ....... . 5-5 156979 .
  • Page 64 TABLE OF CONTENTS INDEX INDEX 179247 ....... . 5-15 4000419 ....... . 5-3 179248 .
  • Page 65 INDEX TABLE OF CONTENTS INDEX 622-3511-005 ..... . . 5-7, 5-15 622-3511-008 ......5-17 622-3511-010 .
  • Page 66 TABLE OF CONTENTS INDEX INDEX Table provided for general use. NOTES: F-753-0919...
  • Page 67 Document Control Revision Log: Date Form # New/Updated Improvement(s): Description and Comments 09/12/2014 F-753 Initial Release. 01/16/2018 F-753-0914 Updated Added Form # and updated to newer FrameMaker format. 09/27/2019 F-753-0919 Updated Updated complete manual.
  • Page 68 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Model 6510 Construction Disc Service and Parts Manual Re-Order Part Number F-753-0919 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM...

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