Landoll ICON 6510 Parts & Service Manual
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Landoll ICON 6510 Parts & Service Manual

Construction disc
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Model 6510
Construction Disc
Parts /Service Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-753-0914
09/2014

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Summary of Contents for Landoll ICON 6510

  • Page 1 Model 6510 Construction Disc Parts /Service Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-753-0914 09/2014...

  • Page 3: Table Of Contents

    Table of Contents Introduction Understanding Safety Statements ..........1-2 Instructions for Ordering Parts Dealer Instructions .
  • Page 4 Operation and Maintenance Tractor Preparation ............5-2 6510 Disc Preparation .

  • Page 5: Introduction

    Chapter 1 Introduction The Landoll/ICON Model 6510 Disc is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual and understanding the safety statements.

  • Page 6: Understanding Safety Statements

    INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! ...

  • Page 7: Instructions For Ordering Parts

    Chapter 2 Instructions for Ordering Parts Dealer Instructions DEALER INSTRUCTIONS FOR ORDERING PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER PHONE #.: 1-855-339-2461 OR 1-785-562-4631 FAX #.: 785-738-3548 IDENTIFICATION PLATE The identification plate, which lists the model number and serial number, is located on the front of the frame (See Figure 2-1.)

  • Page 9: Illustrated Parts List

    Chapter 3 Illustrated Parts List Figure 3-1: General Assembly General Assembly ITEM PAGE NO. DESCRIPTION QTY. 3-2 - 3-3 FRAME ASSEMBLY 3-4 - 3-7 LIFT WHEEL ASSEMBLY 3-8- 3-15 HITCH AND LEVELING LINKAGE ASSEMBLIES 3-16 - 3-19 DISC GANG ASSEMBLIES 3-20 - 3-21 ELECTRICAL ASSEMBLIES 3-22 - 3-27...
  • Page 10 ILLUSTRATED PARTS LIST Figure 3-2: Frame Assembly F-753-0914 Edition...

  • Page 11: Frame Assembly

    ILLUSTRATED PARTS LIST Frame Assembly ITEM PART NO. DESCRIPTION QTY. 134912 LYNCH, PIN 1/4 X 1-5/16 1-557-010403 HAIRPIN 1/8 1-654-010049-03 SCREW HX CP 5/16-18UNCX3/4GR5 1-861-010032-09 WASHER, FLAT 5/16 W ZP/CD 104032 NUT,HX SLF-LKG W/MYL 5/16-18 105-0093 HOSE CLAMP 4-1/2 IDEAL #5264 140519 BEARING, UHMW 4IN 172578...
  • Page 12 ILLUSTRATED PARTS LIST Figure 3-3: Lift Wheel Assembly F-753-0914 Edition...

  • Page 13: Lift Wheel Assembly

    ILLUSTRATED PARTS LIST Lift Wheel Assembly ITEM PART NO. DESCRIPTION QTY. 140519 BEARING, UHMW 4IN 156972 HUB & SPINDLE ASSY, 8 BOLT (SEE PAGE 3-7) 172578 SCREW HEX CAP 1-8UNCX2.50 GR8 172839 NUT HEX 1-8 GR8 ZP 4001595 TIRE & WHEEL ASM 32/1550x16.5 622-3511-010 WASHER, FLAT 1"...
  • Page 14 ILLUSTRATED PARTS LIST Figure 3-4: Hub and Spindle Assembly - 8 Bolt F-753-0914 Edition...

  • Page 15: Hub And Spindle Assembly - 8 Bolt

    ILLUSTRATED PARTS LIST Hub and Spindle Assembly - 8 Bolt ITEM PART NO. DESCRIPTION QTY. 156972 HUB AND SPINDLE ASSEMBLY, 8 BOLT 156973 SPINDLE, 3 X16-1/2 1-557-010362-51 COTTER PIN, 3/16 X 1-1/2 159970 SEAL, TRIPLE LIP, 4OD X 3ID X 3/8 156979 CONE BEARING, 387AS 111962...
  • Page 16 ILLUSTRATED PARTS LIST Figure 3-5: Hitch and Leveling Linkage Assembly F-753-0914 Edition...

  • Page 17: Hitch And Leveling Linkage Assembly

    ILLUSTRATED PARTS LIST Hitch and Leveling Linkage Assembly ITEM PART NO. DESCRIPTION QTY. 1-654-010049-05 SCREW HX CP 5/16-18UNCX1 GR5 1-654-010125-20 SCREW,1-8UNCX7-1/2 HX CP GR8 1-654-010125-22 SCREW HX CP 1-8UNCX8-1/2G8ZP 1-861-010032-09 WASHER, FLAT, ZP/CD, 5/16W 103-0625 NUT ESNA 5/8-11 104032 NUT,HX SLF-LKG W/MYL 5/16-18 110-0238 3/4-10 ESNA NUT ZP 41NE-120 118652...
  • Page 18 ILLUSTRATED PARTS LIST Figure 3-6: 7,000 Lb. Sidewind Jack Assembly 3-10 F-753-0914 Edition...
  • Page 19 ILLUSTRATED PARTS LIST 7,000 LB. Sidewind Jack Assembly ITEM PART NO. DESCRIPTION QTY. 140647 JACK, SIDEWIND 7000LB 142189 9" HANDLE KIT 142190 GEAR KIT 142191 BEARING KIT 142192 BLACK HANDLE 142193 RETAINING CLIP 142194 5/8" PIN AND CHAIN - L 142195 5/8"...
  • Page 20 ILLUSTRATED PARTS LIST Figure 3-7: Side Draft Assembly - Manual 3-12 F-753-0914 Edition...

  • Page 21: Side Draft Assembly - Manual

    ILLUSTRATED PARTS LIST Side Draft Assembly - Manual ITEM PART NO. DESCRIPTION QTY. 179266 SIDE DRAFT ASSY, MANUAL 1-298-010001-1 FITTING, GREASE 1/4-28 STR SHORT 1-647-010004221 ROLL PIN, SLTD, 1/4 X 2 137931 NUT 2-12, HEX JAM UNF GR5 139139 NUT 2-12, HEX JAM, LH THREAD GR5 179269 WLDMT, RADIUS ROD 2 179271...
  • Page 22 ILLUSTRATED PARTS LIST Figure 3-8: Side Draft Assembly - Hydraulic 3-14 F-753-0914 Edition...

  • Page 23: Side Draft Assembly - Hydraulic

    ILLUSTRATED PARTS LIST Side Draft Assembly - Hydraulic ITEM PART NO. DESCRIPTION QTY. 179265 SIDE DRAFT ASSY, HYDRAULIC 179214 FITTING, 90 #10MOR X #10MFFOR 1/16 RES 4001594 HYD CYLINDER 4-12 X 8 21” 5001213 FITTING, 90 #10MOR X #10MFFOR 5001216 HOSE, 10MG-8G2 X 208”OAL - 10FFORX 5001218 HOSE, 10MG-8G2 X 196”OAL - 10FFORX...
  • Page 24 ILLUSTRATED PARTS LIST Figure 3-9: Disc Gang Assembly 3-16 F-753-0914 Edition...

  • Page 25: Disc Gang Assembly

    ILLUSTRATED PARTS LIST Disc Gang Assembly ITEM PART NO. DESCRIPTION QTY. 1-512-010010-12 NUT HEX 3/4-10 GR8 ZP 1-654-010032-4 SCREW 3/4-10X1-3/4 HX CP ZPG8 1-654-010076-15 SCREW HEX CAP 1-1/2-6X5 GR8 172846 NUT, HEX, 1-1/2-6 GR8 172901 SCREW RD HD,SQ NK,3/4-10X10GR5 172925 WASHER MACHINE 1-1/2 179243 GANG ASSY, 32"...
  • Page 26 ILLUSTRATED PARTS LIST Figure 3-10: Gang Assembly 3-18 F-753-0914 Edition...

  • Page 27: Gang Assembly

    ILLUSTRATED PARTS LIST Gang Assembly ITEM PART NO. DESCRIPTION QTY. 179243 GANG ASSY, 32” X 10MM NOTCHED (INCLUDES ITEMS 1-12) 179261 GANG ASSY, 36” X 12MM NOTCHED (INCLUDES ITEMS 1-11 & 13) 1-512-010005-09 NUT, HEX, SLFLKG, 1/2-13 GRB 172892 NUT, 2-1/2 - 4 HEX SLOTTED 184125 WASHER GANG SHAFT 179244...
  • Page 28 ILLUSTRATED PARTS LIST Figure 3-11: Electrical Assembly 3-20 F-753-0914 Edition...

  • Page 29: Electrical Assembly

    ILLUSTRATED PARTS LIST Electrical Assembly ITEM PART NO. DESCRIPTION QTY. 1-654-010047-07 SCREW, HEX, 1/4-20UNC X 1-1/4 UNC GR5 142779 NUT, FLG, HD SERR, 1/4-20 UNC 4001300 LIGHTS, MODULAR LEFT - W/BRAKE 4001301 LIGHTS, MODULAR RIGHT - W/BRAKE LT0071 6510 FRONT WIRE HARNESS - 31” LT0072 6510 REAR HARNESS 3-21...
  • Page 30 ILLUSTRATED PARTS LIST Figure 3-12: Hydraulic Assembly 3-22 F-753-0914 Edition...

  • Page 31: Hydraulic Assembly

    ILLUSTRATED PARTS LIST Hydraulic Assembly ITEM PART NO. DESCRIPTION QTY. 163513 COUPLER PIONEER MALE 8010-16P - 10FB 179214 FITTING, 90 #10MOR X #10MFFOR 1/16 RES 4001593 HYD CYL 4-1/2 X 12, 26" 4001594 HYD CYL 4-1/2 X 8, 21" 5001213 FITTING, 90 #10MOR X #10MFFOR 5001215 HOSE, 10MB - 8G2 X 222"OAL-10FFFORX...
  • Page 32 ILLUSTRATED PARTS LIST Figure 3-13: Hydraulic Cylinder Assembly (4-1/2 x 8”) 3-24 F-753-0914 Edition...

  • Page 33: Hydraulic Cylinder Assembly (4-1/2 X 8")

    ILLUSTRATED PARTS LIST Hydraulic Cylinder Assembly (4-1/2 X 8”) ITEM PART NO. DESCRIPTION QTY. 4001594 HYDRAULIC CYLINDER ASSEMLBY (4-1/2 X 8”) 184135 PISTON ROD ASS’Y ----- BUTT & TUBE ASSEMBLY ----- PISTON 184133 GLAND ----- LOCKOUT ----- PORT PLUG ----- BEARING RING ----- TEFLON SEAL ASSEMBLY...
  • Page 34 ILLUSTRATED PARTS LIST Figure 3-14: Hydraulic Cylinder Assembly (4-1/2 x 12”) 3-26 F-753-0914 Edition...

  • Page 35: Hydraulic Cylinder Assembly (4-1/2 X 12")

    ILLUSTRATED PARTS LIST Hydraulic Cylinder Assembly (4-1/2 X 12”) ITEM PART NO. DESCRIPTION QTY. 4001593 HYDRAULIC CYLINDER ASSEMBLY (4-1/2 X 12”) 184132 PISTON ROD ASS’Y ----- BUTT & TUBE ASSEMBLY ----- PISTON 184133 GLAND ----- LOCKOUT ----- PORT PLUG ----- BEARING RING ----- TEFLON SEAL ASSEMBLY...
  • Page 36 ILLUSTRATED PARTS LIST Figure 3-15: Decal Installation 3-28 F-753-0914 Edition...

  • Page 37: Decal Installation

    DECAL, “DANGER” PINCHING/CRUSHING 4001445 DECAL, “SAFETY STOP” 3/4 X 2-3/4 4001446 DECAL,”WARNING-REMOVE CYL. STOP” 4001516 DECAL, OFF ROAD ONLY 4001522 DECAL, LANDOLL/ICON 4001565 DECAL, “6510” CONSTRUCTION DISC 4001566 DECAL, “ICON-6510” 45X6 528933 REFLECTOR - RED 2X9 528934 REFLECTOR - YELLOW 2X9...
  • Page 38 ILLUSTRATED PARTS LIST Table provided for general use. NOTES: 3-30 F-753-0914 Edition...

  • Page 39: Standard Specifications

    Chapter 4 Standard Specifications 6510 DISC MODEL NO. 6510 10’-9” WORKING WIDTH 11’-11” TRANSPORT WIDTH 32” or 36” BLADE DIAMETER NO. OF BLADES NO. OF BEARINGS 32/1550 x 16.5 SL TIRE SIZE AND PLY 3” SPINDLE SIZE 8 Bolt WHEEL BOLT PATTERN 11,280 ESTIMATED WEIGHT - 32”x 10mm GA.

  • Page 40: General Torque Specifications (Rev. 4/97)

    STANDARD SPECIFICATIONS General Torque Specifications (rev. 4/97) TORQUE SPECIFIED IN FOOT POUNDS - This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition).

  • Page 41: Hydraulic Fitting Torque Specifications

    STANDARD SPECIFICATIONS Hydraulic Fitting Torque Specifications TORQUE IS SPECIFIED IN FOOT POUNDS- 37 JIC, ORS, & ORB (REV. 10/97) This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition).
  • Page 42 STANDARD SPECIFICATIONS Table provided for general use. NOTES: F-753-0914 Edition...

  • Page 43: Operation And Maintenance

    Chapter 5 Operation and Maintenance   DANGER DANGER Never allow anyone to ride on the 6510 Disc at Always lock the tractor drawbar in the center any time. Allowing a person to ride on the position when transporting the unit. Failure to do machine can inflict serious personal injury or so can result in serious injury or death and cause death to that person.

  • Page 44: Tractor Preparation

    OPERATION AND MAINTENANCE Tractor Preparation Attaching to the Tractor The Landoll 6510 Disc is designed to be pulled by tractor 1. Align the tractor drawbar with the machine. Raise or equipped with a double lip or clevis type hitch. If your...

  • Page 45: General Operation

    OPERATION AND MAINTENANCE  WARNING Escaping hydraulic fluid can cause serious personnel injury. Relieve system pressure before repairing, adjusting, or disconnecting. Wear proper hand and eye protection when searching for leaks. Use cardboard instead of hands (See Figure 5-2.) Keep all components (cylinders, hoses, fittings, etc.) in good repair.

  • Page 46: Leveling (Front To Rear)

    OPERATION AND MAINTENANCE Leveling (Front to Rear) Side Draft Adjustment 1. The side draft feature on the 6510 is equipped with The leveling feature on the 6510 disc is equipped either the standard manual linkage or the optional with a standard hydraulic cylinder. This feature is hydraulic cylinder.

  • Page 47: Disc Blades

    OPERATION AND MAINTENANCE Figure 5-8: Disc Gang Shaft  DANGER Figure 5-7: Scraper Adjustment Disc blades are extremely sharp. Exercise 1. Scrapers should be set initially as close to the disc extreme care when working on or near disc blade as possible without rubbing (approximately blades.
  • Page 48 OPERATION AND MAINTENANCE Figure 5-10: Disc Gang Mounting Hardware F-753-0914 Edition...

  • Page 49: Wheel Bearing Maintenance

    Any time a cylinder is opened up, or whenever any seal replacement is necessary, it is advisable to clean all parts and replace all seals. Seal kits are available from your Landoll dealer.
  • Page 50 OPERATION AND MAINTENANCE 5. Slow down when driving on rough roads. Reduce  WARNING speed when turning, or on curves and slopes to avoid tipping. Equipment altered other than the place Failure to use transport lock pins during of manufacture may reduce the maximum transport transport may result in permanent equipment speed.
  • Page 51 OPERATION AND MAINTENANCE Figure 5-12: Lubrication Schedule LUBRICATION TABLE INTERVAL ITEM DESCRIPTION NO. OF LUBE POINTS (Hours Unless Stated) Disc Gang Bearings 1 each 1 week Wheel Hubs 1 each Hinge PIns 1 each Hydraulic Pins 1 each Swivel Hitch 1 each Table 5-1: Lubrication Table...

  • Page 52: Lubrication Maintenance

    OPERATION AND MAINTENANCE Lubrication Maintenance 1. Table 5-1 specifies the number and the period of lubrication points on the 6510 Disc. Proper maintenance of your machine will, under normal operating conditions, help to keep it operating at or near its peak performance for an extended period of time.

  • Page 53: Storage

    OPERATION AND MAINTENANCE 10. Wheel seals, when properly installed, will allow grease to pass without harm to seals. Regular lubrication will extend service life, particularly in severe operating conditions. 11. The 6510 is equipped with maintenance-free bearings in the lifts. This area requires no lubrication. Storage 1.
  • Page 54 OPERATION AND MAINTENANCE Figure 5-14: Warranty 5-12 F-753-0914 Edition...

  • Page 55: Troubleshooting Guide

    Chapter 6 Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 6510 Disc. Follow all safety precautions stated in the previous sections when making any adjustments to your machine. PROBLEM PROBABLE CAUSE SOLUTION...
  • Page 56 TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION SCRAPER BUILD UP WITH EXCESSIVE SCRAPERS SET TOO FAR FROM DISC READJSUT SCRAPERS SOIL/RESIDUE BLADE DISC BLADES LOOSE AND/OR GANG NOT TIGHTENED PROPERLY RETIGHTEN GANG SHAFTS TO 4,500 SHEARING CROSS BOLT FT-LBS. IF GANGS HAVE RAN LOOSE, GANGS MAY REQUIRE DISASSEMBLY TO REMOVE.

  • Page 57: Numerical Index

    Chapter 7 Numerical Index Numerics 1-516-010001-20 ......1-557-010362-51 ......102498 .
  • Page 58 NUMERICAL INDEX 179217 ....... . . 3-9 4000940 ....... 3-29 179219 .
  • Page 59 NUMERICAL INDEX ICO2243 ......3-3, 3-17 ICO2244 ......3-3, 3-5 ICO2274 .
  • Page 60 NUMERICAL INDEX Table provided for general use. NOTES: F-753-0914 Edition...
  • Page 62 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 6510 Construction Disc Parts/Service Manual Re-Order Part Number F-753-0914 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.

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