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Raven SmarTrax Installation Manual

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Versatile SX275 SmarTrax™
Installation Manual
P/N 016-4001-100 Rev. C
10/15
E26380
Copyright 2015

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  • Page 1 Versatile SX275 SmarTrax™ Installation Manual P/N 016-4001-100 Rev. C 10/15 E26380 Copyright 2015...

  • Page 3: Table Of Contents

    ......................4 Point of Reference ....................... 4 Kit Contents ..........................4 Chapter 3 Hydraulic System Installation..........9 Install Fittings in the SmarTrax Valve ..................10 Mount the SmarTrax Valve ...................... 10 Install the Left and Right Steering Hoses ................11 Install the Pressure Hose ......................
  • Page 4 Table of Contents Versatile SX275 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the SmarTrax system! This system is designed to provide cutting-edge, hands-free steering of the machine via Global Positioning System (GPS) coordinates. This manual applies to the following machines:...

  • Page 8: Preparing For Installation

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.
  • Page 9 Introduction SmarTrax Installation Kit (P/N 117-4001-100) TABLE 1. Picture Item Description Part Number Qty. Valve - SmarTrax Hydraulic 063-0131-129 Bracket - Hydraulic Valve Mounting 107-0171-908 Bracket - SX275 Node Mounting 107-0171-909 Bracket - Part A Rotary Sensor 107-0171-944 Bracket - Rotary Sensor...
  • Page 10 Chapter 2 SmarTrax Installation Kit (P/N 117-4001-100) TABLE 1. Picture Item Description Part Number Qty. Not Pictured Cable - WAS Adapter 115-4001-220 Transducer - 0-3000 PSI Pressure 422-0000-086 Bolt - 1/4”-20 x 1” Hex 311-0050-105 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 3/8”-16 x 1”...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-4001-100) TABLE 1. Picture Item Description Part Number Qty. Washer - 5/16” Lock 313-1000-019 Washer - 0.406” ID x 0.812” OD x 0.065” 313-2300-014 Thick Hydraulic Installation Kit (P/N 117-1099-100) TABLE 2. Picture Item Description Part Number Qty.
  • Page 12 Hydraulic Hose - -6 JIC (F) 90° TO -4 JIC (M) 214-1000-622 - 20” Hydraulic Hose - -8 JIC (F) 45° to -6 JIC (F) - 214-1000-693 44” Note: The SmarTrax node (P/N 063-0173-228) is sold separately. Contact your local Raven dealer for ordering information. Versatile SX275 SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 14: Install Fittings In The Smartrax Valve

    422-0000-086 Mount the SmarTrax Valve Identify the SmarTrax valve (P/N 063-0131-129) mounting location on the front cab support on the left side of the machine. Install the SmarTrax valve on the valve mounting bracket (P/N 107-0171-908) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16”...

  • Page 15: Install The Left And Right Steering Hoses

    Hydraulic System Installation SmarTrax Valve Mounted to the Machine FIGURE 1. Filter Bolts Mount the valve mounting bracket to the machine using the existing cab support mounting holes and two 3/8”-16 UNC x 1-1/2” hex bolts (P/N 311-0054-107), four washers (P/N 313-2300-014) and two 3/8” nylon insert lock nuts (P/N 312-4000-061).

  • Page 16: Install The Pressure Hose

    Install the straight end of the supplied hydraulic hose (P/N 214-1000-499) on the installed elbow fitting. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve. Disconnect the machine’s right steering hose from the steering orbital.
  • Page 17 Install the 45° end of the supplied hydraulic hose (P/N 214-1000-693) on the 90° end of the installed tee fitting. Pressure Hose Installed on SmarTrax Valve FIGURE 6. Connect the straight end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve. P/N 016-4001-100 Rev. C...

  • Page 18: Install The Tank Hose

    Install the 45° end of the supplied hydraulic hose (P/N 214-1000-693) to the 90° end of the installed tee fitting. Tank Hose Installed on SmarTrax Valve FIGURE 8. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. Versatile SX275 SmarTrax™ Installation Manual...

  • Page 19: Install The Load Sense Hoses

    Install the male end of the supplied hydraulic hose (P/N 214-1000-622) on the end of the machine’s load sense hose. Connect the female end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax valve.

  • Page 20: Hydraulic Diagram

    Chapter 3 Hydraulic Diagram Versatile SX275 SmarTrax™ Installation Manual...

  • Page 21: Wheel Angle Sensor (Was) Installation

    (WAS) Installation Note: If a SmarTrax 3D node (P/N 063-0173-031) is used, it must be revision level C or higher to read the rotary sensor. Currently, the SmarTrax RTK nose (P/N 063-0173-228) is preferred. Always ensure the most current software version is loaded on the node.
  • Page 22 Install the set screws into the rotary sensor arm bracket (P/N 116-0159-674). Using care not to move the sensor shaft, slide the rotary sensor arm onto the shaft. Secure the rotary sensor arm to the shaft using set screws. Versatile SX275 SmarTrax™ Installation Manual...

  • Page 23: Cab Component Installation

    SmarTrax Node Installed FIGURE 1. Mount the SmarTrax node (P/N 063-0173-228) to the node mounting bracket (P/N 107-0171-909) using two 3/8”-18 x 1” hex bolts (P/N 311-0054-105) and two 3/8”-16 nylon insert lock nuts (P/N 312-4000-061). Roll back the floor mat to locate the threaded weld tab on the cab floor to the right of the operator’s seat.

  • Page 24: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 25: Install The Foot Switch

    Cab Component Installation Install the Foot Switch Foot Switch Installed FIGURE 3. Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal.

  • Page 26: Install The Valve Harness

    Install the terminator on the remaining 4-pin connection on the node harness. Install the Valve Harness Route the valve harness cable outside and under the cab to the SmarTrax valve (P/N 063-0131-129). Connect the PSI connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve.
  • Page 27 Connect the PORT 1B connector to Port 1B of the SmarTrax valve. Connect the LEFT INNER connector to the bottom coil of the stack on the SmarTrax valve. Connect the RIGHT OUTER connector to the top coil of the stack on the SmarTrax valve.
  • Page 28 Chapter 5 Valve Harness Wiring Diagram FIGURE 6. Versatile SX275 SmarTrax™ Installation Manual...

  • Page 29: System Drawings

    Cab Component Installation System Drawings P/N 016-4001-100 Rev. C...
  • Page 30 Chapter 5 Versatile SX275 SmarTrax™ Installation Manual...

  • Page 31: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 32: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 33 Mounting the SmarTrax Node 19 System Diagrams 24 Hydraulic System Installation Hydraulic Diagram 16 Installing Fittings in the SmarTrax Valve 10 Installing the Left and Right Steering Hoses 11 Installing the Load Sense Hoses 15 Installing the Pressure Hose 12...
  • Page 34 Index Versatile SX275 SmarTrax™ Installation Manual...

Table of Contents