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Raven SmarTrax Installation Manual

Rogator rg900, rg1100, and rg1300
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RoGator RG900, RG1100, and
RG1300 SmarTrax™
Installation Manual
P/N 016-4001-090 Rev B
04/16
E19896
Copyright 2012, 2016

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Summary of Contents for Raven SmarTrax

  • Page 1 RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual P/N 016-4001-090 Rev B 04/16 E19896 Copyright 2012, 2016...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Updates ............................. 4 Kit Contents ..........................5 Chapter 3 Hydraulic System Installation..........9 Install Fittings in the SmarTrax Valve ..................10 Mount the SmarTrax Valve ...................... 11 Disconnect the Machine’s Existing Hoses ................12 Install the Load Sense Hose ....................12 Install the Left and Right Steering Hoses ................
  • Page 4 Table of Contents RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna on the front center of the machine’s cab.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Nut - 1/2”-13 Zinc Flanged Lock 312-1001-166 Nut - 3/8”-16 Nylon Insert Thin Lock 312-4001-109 Washer - 1/4” Split Lock 313-1000-017 Washer - 5/16” Split Lock 313-1000-019 Washer - 1/2” Flat 313-2300-017 RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-4001-090) TABLE 2. Picture Item Description Part Number Qty. Fitting - -8 ORFS M/M/F Swivel Run Tee 333-0012-028 Adapter Fitting - -6 ORFS (M) to -6 SAE O-Ring (M) 333-0012-084 Straight Adapter Fitting - -4 ORFS (M) to -6 SAE O-Ring (M)
  • Page 12 Chapter 2 RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 14: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 063-0131-129) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 15: Mount The Smartrax Valve

    SmarTrax Valve Mounted to the Machine FIGURE 3. Install the SmarTrax valve (P/N 063-0131-129) on the valve mounting bracket (P/N 063-0131-129) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” split lock washers (P/N 313-1000-019). Manual No. 016-4001-090 Rev. B...

  • Page 16: Disconnect The Machine's Existing Hoses

    Install the Load Sense Hose Route the machine’s existing load sense hose to the SmarTrax valve (P/N 063-0131-129). Connect the load sense hose to the fitting installed in Port LSPV of the SmarTrax valve. RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...
  • Page 17 Install the straight end of the supplied hydraulic hose (P/N 214-1000-923) on the load sense port of the steering orbital. Load Sense Hose Installed on SmarTrax Valve FIGURE 7. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax valve. Manual No. 016-4001-090 Rev. B...

  • Page 18: Install The Left And Right Steering Hoses

    Connect the machine’s left steering hose to the straight end of the tee fitting installed in the left steering port. Connect the machine’s right steering hose to the straight end of the tee fitting installed in the right steering port. RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 19: Install The Pressure And Tank Hoses

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-921) on the 90° end of the tee fitting installed in the left steering port of the steering orbital. Connect the straight end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve.
  • Page 20 Install the -8 ORFS end of the supplied hydraulic hose (P/N 214-10000-922) on the 90° end of the installed tee fitting. Connect the -6 ORFS end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve.

  • Page 21: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-4001-090 Rev. B...
  • Page 22 Chapter 3 RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 23: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 4 Installation Install the Node Harness Remove the access panel cover on the outside right-rear corner of the cab. Node Harness Routed into Cab FIGURE 1. Route the two large, rectangular connectors of the node harness (P/N 115-2001-052) into the machine’s cab through the access hole.
  • Page 24 Connect the CAB HARNESS connector into the machine’s mating bulkhead connector. DGPS and DGPS OUT Connections FIGURE 4. Connect the DGPS OUT connector of the node harness to the DGPS connector on the console cable. RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 25: Install The Smartrax Node

    Install the ring terminal connections on the appropriate power terminal studs. Install the SmarTrax Node Note: The SmarTrax node (P/N 063-0173-031) is sold separately. Contact your local Raven dealer for ordering information. Mount the SmarTrax Node Node Mounted to Mounting Plate FIGURE 6.
  • Page 26 Node Harness Connected to Node FIGURE 8. Connect the node connectors from the node harness (P/N 115-2001-052) into the correct ports of the SmarTrax node. Tighten the bolts on the node connectors to secure the connections. RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 27: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 28: Install The Foot Switch

    Lift the floor mat and locate the access panel in the floor of the cab. Foot Switch Cable Connected Routed FIGURE 11. Remove the access plate. Route the foot switch cable connector along the machine’s existing cables and toward the rear of the cab. RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 29: Install The Valve Harness

    Connect the DB 2, PORT 1B connector to Port 1B of the SmarTrax valve. Connect the RIGHT, PORT 2-TOP connector to the top coil of the stack on the SmarTrax valve. Connect the LEFT, PORT 2-BOTTOM connector to the bottom coil of the stack on the SmarTrax valve.
  • Page 30 Chapter 4 Valve Harness Wiring Diagram FIGURE 13. RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...

  • Page 31: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 32: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 33 Installing the Valve Harness 25 Hydraulic Installation Disconnecting the Machine’s Existing Hoses 12 Hydraulic Diagram 17 Installing Fittings in the SmarTrax Valve 10 Installing the Left and Right Steering Hoses 14 Installing the Load Sense Hose 12 Installing the Pressure and Tank Hoses 15...
  • Page 34 Index RoGator RG900, RG1100, and RG1300 SmarTrax™ Installation Manual...
  • Page 37 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 38 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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