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Raven SmarTrax Installation Manual

Case ih mx 180-270, mfwd axles - model year 1999-2002
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Case IH MX 180-270, MFWD Axles -
Model Year 1999-2002 SmarTrax™
Installation Manual
P/N 016-5032-033 Rev. A
02/17
E26344
Copyright 2017

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  • Page 1 Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual P/N 016-5032-033 Rev. A 02/17 E26344 Copyright 2017...

  • Page 3: Table Of Contents

    Assemble the Wheel Angle Sensor (WAS) ...................... 31 Install the WAS ................................31 Chapter 5 Cab Component Installation................35 Install the SmarTrax Node and Node Harness ....................35 Installing the SmarTrax Node and Node Harness ....................35 Node Mounting Locations ............................... 37 Install the Foot Switch ............................
  • Page 4 Table of Contents Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    • Do not operate SmarTrax or any agricultural equipment while under the influence of alcohol or an illegal substance. • Remain in the operator’s position or a safe working distance away from the booms at all times when SmarTrax is engaged.

  • Page 6: Hydraulic

    HYDRAULIC GENERAL • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Electrical

    IMPORTANT SAFETY INFORMATION • Moving linkages, cylinders, articulation joints, attachments • Ground engaging components For hose sections that move during machine operation: • Allow sufficient length for free movement without interference to prevent: pulling, pinching, catching or rubbing, especially in articulation and pivot points •...
  • Page 8 Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. allow components to dry completely before reconnecting cables. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 9: Chapter 2 Introduction

    FIGURE 1. Case IH MX270 PREPARING FOR INSTALLATION Before installing SmarTrax, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 10: Recommendations

    Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual.

  • Page 11: Kit Contents

    This section contains a list of the components that are included in the UltraGlide SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the SmarTrax kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 12 Bolt - 3/8”-16 x 1-3/4” Hex 311-0054-108 Nut - 1/4”-20 Zinc Plated Hex 312-1001-031 Nut - M10 x 1.5 Jam 312-1002-035 Nut - 5/16”-18 Nylon Insert Lock 312-4000-059 Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 13 INTRODUCTION TABLE 1. SmarTrax Installation Kit (P/N 117-5032-033) Picture Item Description Part Number Qty. Nut - 3/8”-16 Nylon Insert Lock 312-4001-109 Washer - 5/16” Split Lock 313-1000-019 Washer - 5/8” ID Flat 313-2300-322 Washer - 1/4” ID Flat 313-2301-810 TABLE 2. Hydraulic Kit (P/N 117-0199-146)
  • Page 14 Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 3D CAN Control 063-0173-228 Harness - SmarTrax Node 115-4001-109 Assembly - SmarTrax Enable Switch 063-0172-470 Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 15 INTRODUCTION P/N 016-5032-033 Rev. A...
  • Page 16 HAPTER Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 17: Hydraulic System Installation

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will reduce performance and possibly damage the SmarTrax hydraulic valve. P/N 016-5032-033 Rev. A...

  • Page 18: Install Fittings In The Steering Valve

    INSTALL FITTINGS IN THE SMARTRAX VALVE Before mounting the SmarTrax valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the SmarTrax valve.

  • Page 19: Mount The Smartrax Valve

    HYDRAULIC SYSTEM INSTALLATION MOUNT THE SMARTRAX VALVE FIGURE 1. Valve Mounting Location 1. Identify the valve mounting location behind the right-rear tire. FIGURE 2. Bolts to be Removed 2. Remove the two mounting bolts from the rear differential housing as shown in Figure 2 below.
  • Page 20 HAPTER FIGURE 3. Valve Mounted to Bracket 3. Mount the SmarTrax valve (P/N 334-0003-088) to the mounting bracket (P/N 107-0172-451) using supplied 5/16” bolts and lock washers. FIGURE 4. Valve Mounted on the Machine Differential Housing Bolts Reinstalled Washers Installed...

  • Page 21: Install The Load Sense Hoses

    HYDRAULIC SYSTEM INSTALLATION INSTALL THE LOAD SENSE HOSES FIGURE 5. Steering Orbital Location 1. Locate the steering orbital hose connections under the hood. FIGURE 6. Machine’s Load Sense Hose 2. Locate the load sense hose on the side of the steering orbital and trace it to the 90° connection. 3.
  • Page 22 FIGURE 8. Load Sense Hose Installed on SmarTrax Valve 5. Connect the other end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax valve. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 23 FIGURE 10. Load Sense Hose Installed on SmarTrax Valve 7. Connect the other end of the installed hydraulic hose to the fitting installed in Port LSPV of the SmarTrax valve. P/N 016-5032-033 Rev. A...

  • Page 24: Install The Tank, Pressure, And Left/Right Steering Hoses

    Right Steer - Port B 2. Refer to Figure 12 to identify the ports on the machine’s steering orbital and the SmarTrax valve. 3. Label the machine’s hoses as shown in Figure 12. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 25 HYDRAULIC SYSTEM INSTALLATION FIGURE 13. Hoses Disconnected from Steering Orbital 4. Disconnect the pressure, tank, and left/right steering hoses from the steering orbital. FIGURE 14. Tee Fitting Installed in Pressure Port 5. Install a -8 ORFS M/M/F swivel run tee adapter fitting (P/N 333-0012-028) in the open pressure port of the steering orbital.
  • Page 26 FIGURE 16. Hydraulic Hose Installed on Tee Fitting 7. Install the 90° end of the supplied hydraulic hose (P/N 214-1001-069) on the 90° end of the installed tee fitting. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 27 HYDRAULIC SYSTEM INSTALLATION FIGURE 17. Pressure Hose Installed on Steering Valve 8. Connect the other end of the installed hydraulic hose to the fitting installed in Port P of the steering valve. NOTE: It may be necessary to install a 90° M/F elbow fitting (P/N 333-0012-067) to achieve the connection. FIGURE 18.
  • Page 28 FIGURE 20. Hydraulic Hose Installed on Tee Fitting 11. Install the 90° end of the supplied hydraulic hose (P/N 214-1001-069) on the 90° end of the installed tee fitting. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 29 HYDRAULIC SYSTEM INSTALLATION FIGURE 21. Tank Hose Installed on Steering Valve 12. Connect the other end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. NOTE: It may be necessary to install a -8 ORFS M/F 45° elbow fitting (P/N 333-0012-102) or -8 ORFS M/F 90°...
  • Page 30 FIGURE 24. Hydraulic Hose Installed on Tee Fitting 15. Install the 90° end of the supplied hydraulic hose (P/N 214-1001-069) on the 90° end of the installed tee fitting. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 31 HYDRAULIC SYSTEM INSTALLATION FIGURE 25. Right Hose Installed on SmarTrax Valve 16. Connect the other end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve. NOTE: It may be necessary to install a -8 ORFS M/F 45° elbow fitting (P/N 333-0012-102) to achieve the connection.
  • Page 32 FIGURE 28. Hydraulic Hose Installed on Tee Fitting 19. Install the 90° end of the supplied hydraulic hose (P/N 214-1001-069) on the 90° end of the installed tee fitting. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 33 HYDRAULIC SYSTEM INSTALLATION FIGURE 29. Right Hose Installed on Steering Valve 20. Connect the other end of the installed hydraulic hose to the fitting installed in Port A of the steering valve. NOTE: It may be necessary to install a an elbow fitting to achieve the connection. P/N 016-5032-033 Rev.

  • Page 34: Hydraulic System Diagram

    Before SmarTrax Installation Machine’s Steering Orbital Pump To Left Steer To Right Steer After SmarTrax Installation Machine’s Steering Orbital Pump To Left Steer To Right Steer SmarTrax Valve Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 35: Wheel Angle Sensor

    W HEEL ANGLE SENSOR CHAPTER C H A P T E R 4 INSTALLATION ASSEMBLE THE WHEEL ANGLE SENSOR (WAS) FIGURE 1. WAS Assembly 1. Install the M10 ball sensor mount (P/N 103-0001-029) and M10 jam nut (P/N 312-1002-035) on each end of the wheel angle sensor (WAS) (P/N 416-0001-052).
  • Page 36 6. Install the 2” muffler clamp (P/N 435-3003-055) on the machine’s tie rod on the right side of the machine using the supplied clamp hardware. NOTE: Do not fully tighten the muffler clamp. It will be adjusted later in the installation procedure. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 37 WHEEL ANGLE SENSOR INSTALLATION FIGURE 5. Rod Mounting Bracket Installed 7. Insert the 3/8”-16 x 1.25” bolt (P/N 311-0054-106) through the center of the WAS mounting bracket (P/N 107- 0172-030). 8. Install the WAS rod mounting bracket on the ends of the muffler clamp and secure it using two 5/16” nylon insert lock nuts (P/N 312-4000-059) as shown in Figure 5.
  • Page 38 Verify that the WAS cannot be overextended or compressed when the wheels are turned to their extremes and adjust the wheel stops as necessary. Also verify that the sensor moves freely and is not being damaged within its range of motion. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 39: Chapter 5 Cab Component Installation

    INSTALL THE SMARTRAX NODE AND NODE HARNESS INSTALLING THE SMARTRAX NODE AND NODE HARNESS 1. Mount the SmarTrax node (P/N 063-0173-228) to the node mounting bracket (P/N 107-0172-033) using three 3/8” lock nuts (P/N 312-4001-109). FIGURE 1. Wall Access Plate Removed 2.
  • Page 40 1.25” bolts (P/N 311-0050-106), 1/4” washers (P/N 313-2301-810), and 1/4”-20 zinc hex nuts (P/N 312-1001-031). NOTE: If a second bolt hole does not exist, use the ECU mounting bracket as a template and drill a second hole in the floor. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 41: Node Mounting Locations

    Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 42: Install The Foot Switch

    4. Locate the ENABLE connector on the node harness (P/N 115-4001-109) and connect it to the foot switch cable connector. INSTALL THE MASTER SWITCH FIGURE 8. Master Switch Installation Location 1. Locate an unused port of the armrest console and remove the plug. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 43: Install The Valve Harness

    CAB COMPONENT INSTALLATION FIGURE 9. Master Switch Installed 2. Route the 4-pin connector of the SmarTrax tee safety harness (P/N 115-4001-209) through the bottom of the armrest console and into the open port. 3. Connect the 4-pin connector to the connector on the master switch (P/N 063-0173-545).
  • Page 44 7. Plug the TRANSDUCER connector of the valve harness into the pressure transducer installed in Port PS of the SmarTrax valve. 8. Connect the 4-pin connector on the valve harness into the open 4-pin connection port on the SmarTrax valve. Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 45 CAB COMPONENT INSTALLATION FIGURE 13. Valve Harness Routing 9. Route the valve harness along the right side of the machine’s frame. 10. Route the valve harness to the front axle and over to the left side of the machine. 11. Secure the valve harness to the cylinder hose. FIGURE 14.
  • Page 46 HAPTER FIGURE 15. Node Wiring Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

  • Page 47: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 48: System Diagrams

    HAPTER SYSTEM DIAGRAMS FIGURE 16. Existing Chassis System Wiring Diagram Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 49 CAB COMPONENT INSTALLATION FIGURE 17. Envizio Pro II with Slingshot P/N 016-5032-033 Rev. A...
  • Page 50 HAPTER FIGURE 18. Viper Pro/Envizio Pro with Slingshot Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 51 CAB COMPONENT INSTALLATION FIGURE 19. Cruizer II with Slingshot P/N 016-5032-033 Rev. A...
  • Page 52 HAPTER Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...
  • Page 53 Index Cab Component Installation Wheel Angle Sensor - Installation Connecting SmarTrax to an Existing Chassis Cable Installing the Chassis Cable - SmarTrax-Only Systems Installing the Chassis Harness Connecting the Chassis Harness to the WAS - Class IV Axles Only 41...
  • Page 54 Index Case IH MX 180-270, MFWD Axles - Model Year 1999-2002 SmarTrax™ Installation Manual...

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