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Raven SmarTrax Installation Manual

Miller condor gc series & new holland guardian r series
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Miller Condor GC Series & New
Holland Guardian R Series
SmarTrax™ Installation Manual
P/N 016-4001-121 Rev B
09/15
E23341
Copyright 2012, 2014, 2015

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Summary of Contents for Raven SmarTrax

  • Page 1 Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual P/N 016-4001-121 Rev B 09/15 E23341 Copyright 2012, 2014, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Wheel Angle Sensor (WAS) Installation ......17 Chapter 5 Cab Component Installation ..........21 Install the SmarTrax Node ....................... 21 Install the SmarTrax Node and Node Harness ..............21 Node Mounting Locations ....................24 Install the Valve Harness ......................25 System Diagrams ........................
  • Page 4 Table of Contents ii Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 10 Assembly - Rotary Sensor Wheel Angle 063-0181-013 Sensor Transducer - 0-3000 PSI Pressure 422-0000-086 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 5/16”-18 x 1-1/4” Hex 311-0052-106 Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-4001-121) TABLE 1. Picture Item Description Part Number Qty. Bolt - 3/8”-16 UNC x 1-1/4” Hex 311-0054-106 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Nut - 5/16”-18 Thin Nylon Insert Lock 312-4001-107 Washer - 5/16” Split Lock 313-1000-019 Washer - 5/16”...
  • Page 12 Hydraulic Hose - -8 ORFS (F) 90° to -8 214-1000-956 ORFS (F) - 27” Hydraulic Hose - -8 ORFS (F) 90° to -8 214-1000-957 ORFS (F) - 36” Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...

  • Page 13: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 14: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-090) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 15: Mount The Smartrax Valve

    Hydraulic System Installation Mount the SmarTrax Valve SmarTrax Valve Mounting Location FIGURE 2. Identify the SmarTrax valve (P/N 334-0003-090) mounting location on the right cab support in front of the hydraulic tank. SmarTrax Valve Installed on Mounting Bracket FIGURE 3.

  • Page 16: Install The Left And Right Steering Hoses

    Chapter 3 Mount the SmarTrax valve to the holes in the cab support using two 3/8”-16 UNC x 1-1/4” hex bolts (P/N 311-0054-106), two 3/8” flat washers (P/N 313-2300-013), and two 3/8”-16 zinc flanged lock nuts (P/N 312- 1001-164). Install the Left and Right Steering Hoses Left Steering Hose Connections FIGURE 5.

  • Page 17: Install The Pressure Hoses

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-674) on the 90° end of the installed tee fitting. Connect the straight end of the installed hydraulic hose on the fitting installed in Port B of the SmarTrax valve.

  • Page 18: Install The Tank Hose

    Port EF Port P Route and connect 90° end of the installed hydraulic hose to the fitting installed in Port EF of the SmarTrax valve (P/N 334-0003-090). Install the straight end of the supplied hydraulic hose (P/N 214-1000-956) on the existing elbow fitting in port CF of the machine’s relief valve.
  • Page 19 Install the straight end of the supplied hydraulic hose (P/N 214-1000-957) on the 90° end of the installed tee fitting. Tank Hose Connection FIGURE 11. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 334-0003-090). Manual No. 016-4001-121 Rev. B...

  • Page 20: Hydraulic Diagram

    Chapter 3 Hydraulic Diagram Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...

  • Page 21: Wheel Angle Sensor (Was) Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 (WAS) Installation WAS Installation Location on Front Right Axle FIGURE 1. Turn the machine’s front wheels to the left to access the right front axle. Condor Rotary Sensor Mounting Bracket Installed FIGURE 2.
  • Page 22 Align the flat side of the shaft with the cable exit point as shown in the figure above. Rotary WAS Positioned on Machine FIGURE 5. Install the rotary WAS on the installed sensor mounting bracket using the supplied mounting hardware. Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...
  • Page 23 Wheel Angle Sensor (WAS) Installation Important: The WAS should be installed so that the cable points straight ahead. Install the set screws through the holes in the collar of the rotary sensor arm bracket. Arm Bracket Installed on Sensor Mounting Bracket Shaft FIGURE 6.
  • Page 24 Chapter 4 Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...

  • Page 25: Cab Component Installation

    CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Install the SmarTrax Node and Node Harness Plastic Tray to be Removed FIGURE 1. Remove the plastic tray located in the right-rear corner of the cab.
  • Page 26 Install the two large, rectangular connectors of the node harness (P/N 115-4001-139) into the correct ports of the node, tightening the bolts on the harness connectors to secure the connections. Mount the SmarTrax node (P/N 063-0173-228) to the node mounting plate using three 3/8”-16 x 1-1/4” bolts (P/N 311-0054-106).
  • Page 27 Cab Component Installation Machine’s Existing GPS Connection FIGURE 4. Locate and disconnect the machine’s existing 3-pin Deutsch GPS connection. Node Harness GPS Connections FIGURE 5. Connect the machine’s GPS connectors to the mating connectors on the node harness. Shroud to be Removed FIGURE 6.

  • Page 28: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 29: Install The Valve Harness

    Route the valve harness under the cab to the SmarTrax valve (P/N 334-0003-090) mounting location. PSI Connection FIGURE 9. Connect the PSI connector to the transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. PVES Connection FIGURE 10.
  • Page 30 Chapter 5 Valve Harness Wiring Diagram FIGURE 11. Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...

  • Page 31: System Diagrams

    Cab Component Installation System Diagrams Manual No. 016-4001-121 Rev. B...
  • Page 32 Chapter 5 Miller Condor GC Series & New Holland Guardian R Series SmarTrax™ Installation Manual...

  • Page 33: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 34: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 35 Node Mounting Locations 24 Installing the Valve Harness 25 System Diagrams 27 Hydraulic Installation Installing Fittings in the SmarTrax Valve 10 Installing the Left and Right Cylinder Hoses 12 Mounting the SmarTrax Valve 11 Important Safety Information Electrical Safety 2...
  • Page 36 Index Viper Pro Installation & Operation Manual...
  • Page 37 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 38 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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