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Raven SmarTrax Installation Manual

Gvm prowler (‘08 & newer, & all 120’ booms)
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GVM Prowler ('08 & Newer, & All 120'
Booms)
SmarTrax™ Installation Manual
P/N 016-0190-085 Rev B
09/15
Copyright 2009, 2015

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Summary of Contents for Raven SmarTrax

  • Page 1 GVM Prowler (‘08 & Newer, & All 120’ Booms) SmarTrax™ Installation Manual P/N 016-0190-085 Rev B 09/15 Copyright 2009, 2015...
  • Page 2 GPS satellites, the OmniSTAR correction service or the WAAS correction service. Raven Industries accepts no responsibility for the use of the signal for other than the stated purpose. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss or impairment of data arising out of the use, or inability to use, the SmarTrax or any of its components.

  • Page 3: Table Of Contents

    Point of Reference ....................... 4 Hydraulic Fittings ......................... 4 Kit Contents ..........................5 Chapter 3 Mounting the SmarTrax Hydraulic Valve ......9 Mount the SmarTrax Hydraulic Valve ..................9 SmarTrax Tampering Warning Label ..................10 Chapter 4 Hydraulic Connections............11 Install the Pressure Hose ......................
  • Page 4 ............... 31 Cruizer with SmarTrax Node ..................... 34 Viper Pro with SmarTrax Controller ................... 35 Envizio Pro with SmarTrax Controller ................36 Cruizer with SmarTrax Controller ..................37 GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax components. Be sure to keep safety labels in condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    Hydraulic fluid may be hot or under high pressure. When starting the machine for the first time after installing the SmarTrax system, be sure that all persons stand clear of the machine in case a hose or fitting has not been completely tightened.

  • Page 7: Introduction

    FIGURE 1. Preparing for Installation Before installing SmarTrax, park the machine where the ground is level, clean, and dry. Be sure to follow good safety practices and procedures during the SmarTrax installation procedure. Bleed pressure from the hydraulic system and leave the machine turned off for the duration of the installation process. Carefully read and follow the instructions in this manual to properly complete the installation process.

  • Page 8: Recommendations

    The instructions in this manual assume that you are standing behind the machine, looking toward the cab. Hydraulic Fittings The following fitting types may be referenced in this manual: Hydraulic Fitting Types FIGURE 2. JIC Fitting (M) SAE O-Ring Fitting (M) ORFS Fitting (M) GVM Prowler (’08 & Newer, All 120’ Booms) SmarTrax Installation Manual...

  • Page 9: Kit Contents

    Kit Contents This section contains a list of the kit contents that you should have received with this SmarTrax kit. Before you begin assembling the kit, compare the items in your SmarTrax kit with this list. If you have questions about your kit, contact your local Raven dealer or the Raven Customer Support Center.
  • Page 10 Fitting - 9/16” JIC (M/F) 90° Swivel Elbow 333-0012-042 Fitting - 9/16” JIC (M/M/F) Swivel Run Tee 333-0012-043 Fitting - 3/4” JIC (M) to 9/16” SAE O-Ring (M) 333-0012-055 Adapter GVM Prowler (’08 & Newer, All 120’ Booms) SmarTrax Installation Manual...
  • Page 11 Introduction GVM Prowler SmarTrax Hydraulic Kit (P/N 117-0194-085) TABLE 2. Picture Item Description Part Number Qty. Hose - 3/4” JIC (F) 90° to 3/4” JIC (F), 60” 214-1000-568 Hose - 3/4” JIC (F) 90° to 9/16” JIC (F), 96” 214-1000-135 Hose - 9/16”...
  • Page 12 Chapter 2 GVM Prowler (’08 & Newer, All 120’ Booms) SmarTrax Installation Manual...

  • Page 13: Mounting The Smartrax Hydraulic Valve

    Mount the SmarTrax Hydraulic Valve The SmarTrax hydraulic valve (P/N 334-0003-066) will mount to the frame gusset on the right side of the machine. Use the mounting bracket (P/N 116-0159-527) as a guide to drill holes in the frame at the mounting location.

  • Page 14: Smartrax Tampering Warning Label

    Raven Industries supplies a tampering warning label (P/N 041-0159-689) with all SmarTrax kits. This label should be applied on or near the SmarTrax hydraulic block or mounting bracket and in a location where anyone working on the machine is able to clearly see and read the label.

  • Page 15: Hydraulic Connections

    Ensure precautions are taken to prevent any foreign material or contaminants from being introduced into the machine’s hydraulic system. Objects or materials that are able to bypass the machine’s hydraulic filtration system will adversely reduce performance and possibly damage the SmarTrax hydraulic valves. Manual No. 016-0190-085...

  • Page 16: Install The Pressure Hose

    Chapter 4 Install the Pressure Hose Install one 9/16” JIC M/F 90° elbow fitting (P/N 333-0012-042) into the ‘P’ port on the SmarTrax hydraulic valve. SmarTrax Hydraulic Valve Pressure Connection FIGURE 1. Installed Elbow Fitting Connect the supplied hose (P/N 214-1000-491) to the installed elbow fitting and route to the steering orbitrol in front of the machine cab under the front cover.

  • Page 17: Install The Tank Hose

    Install the Tank Hose Install a 9/16” JIC M/M/F swivel run tee fitting (P/N 333-0012-043) into the ‘T’ port on the SmarTrax valve. Connect the 9/16” JIC F straight end of the supplied hose (P/N 214-1000-135) to the tee fitting installed on the SmarTrax valve.

  • Page 18: Install The Left & Right Steer Hoses

    Chapter 4 Route the hose from the tank manifold to the tee fitting installed in the ‘T’ port on the SmarTrax hydraulic valve. ‘T’ Port connection on SmarTrax Hydraulic Valve FIGURE 5. ‘T’ Port Connections Install the Left & Right Steer Hoses Remove the existing fittings from the ‘A’...

  • Page 19: Install The Load Sense Hoses

    Connect the supplied hose (P/N 214-1000-460) to the load sense port on the steering orbitrol and route to the ‘LS-STEER’ port on the SmarTrax valve using the 9/16” JIC M/F 45° elbow fitting if necessary. Trace the existing hydraulic hose previously connected to the load sense port of the steering orbitrol and remove the hose from the load sense port on the priority valve.

  • Page 20: Mount The Hydraulic Override Switch

    Connect the supplied hose (P/N 214-1000-490) to the load sense port on the priority valve and route to the ‘LS-PV’ port on the SmarTrax valve. Mount the Hydraulic Override Switch Install the hydraulic override switch (P/N 422-0000-074) directly to the ‘PS’ port on the SmarTrax hydraulic valve. Hydraulic Override Switch FIGURE 9.

  • Page 21: Hydraulic Connection Diagram

    Hydraulic Connections Hydraulic Connection Diagram GVM Prowler SmarTrax Hydraulic Connection Diagram FIGURE 10. Manual No. 016-0190-085...
  • Page 22 Chapter 4 GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 23: Wiring & Electrical Connections

    Locate the connector labeled ‘LEFT’ on the SmarTrax console cable harness (P/N 115-0171-775). Insert the connector labeled ‘LEFT’ to the solenoid installed in port ‘1A’ on the SmarTrax hydraulic valve. Tighten the screw on the connector to secure the solenoid connection.

  • Page 24: Connect The Pressure Override Switch

    Tighten the screw on the connector to secure the solenoid connection. Route the Console Cable Harness Once the SmarTrax hydraulic valve and pressure override switch are connected to the console cable harness, the remaining connectors must be routed into the cab.

  • Page 25: Install The Foot Switch

    Wiring & Electrical Connections Install the Foot Switch Select a location for the SmarTrax foot switch (P/N 063-0172-470) within easy reach of the operator to fully press the front of the pedal. Use the SmarTrax foot switch as a template and pre-drill holes in the floor.

  • Page 26: Install The Yaw Sensor

    • Mount the SmarTrax node to a flat surface with two of the arrows on the node parallel to the ground and in a location where it will not be kicked or jarred during normal equipment operation.
  • Page 27 SmarTrax console cable harness (P/N 115-0171-775). Note: The 115-4001-007 adapter cable will be used with the Raven Viper Pro or Envizio Pro consoles. The 115-4001-013 adapter cable will be used with the Raven Cruizer console. Connect the large, rectangular connectors to the SmarTrax node.
  • Page 28 Chapter 5 Valve Harness Installation Schematic for 117-0195-085 Kits FIGURE 4. GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...
  • Page 29 Wiring & Electrical Connections Valve Harness Installation Schematic for 117-0295-085 Kits FIGURE 5. Manual No. 016-0190-085...
  • Page 30 Chapter 5 GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 31: Start-Up Procedures

    Remove Air from the Hydraulic System Anytime a hydraulic system is purged for maintenance, or during the SmarTrax system installation, air is introduced into the hydraulic lines. Anytime the system is purged or fittings are loosened or disconnected, it is important to remove air pockets from the hydraulic system to avoid unwanted operation of the hydraulic system.

  • Page 32: Verify The Smartrax Installation

    Hydraulic fluid is not leaking. If there are any problems, shutdown the machine and correct problems immediately. If you need additional assistance, contact your local Raven dealer or the Raven Customer Support Center at 1-800-243-5435. GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 33: Chapter 7 System Drawings

    C H A P T E R 7 The following diagrams may be helpful for installing or troubleshooting the SmarTrax system. The following diagrams may show optional features or components not required for operation and will not apply to your system if the required hardware has not been installed.

  • Page 34: Can Node Wiring Diagram

    Chapter 7 CAN Node Wiring Diagram GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 35: Envizio Pro/Viper Pro With Smartrax Node

    System Drawings Envizio Pro/Viper Pro with SmarTrax Node Manual No. 016-0190-085...
  • Page 36 Chapter 7 GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...
  • Page 37 System Drawings Manual No. 016-0190-085...

  • Page 38: Cruizer With Smartrax Node

    Chapter 7 Cruizer with SmarTrax Node GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 39: Viper Pro With Smartrax Controller

    System Drawings Viper Pro with SmarTrax Controller Manual No. 016-0190-085...

  • Page 40: Envizio Pro With Smartrax Controller

    Chapter 7 Envizio Pro with SmarTrax Controller GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...

  • Page 41: Cruizer With Smartrax Controller

    System Drawings Cruizer with SmarTrax Controller Manual No. 016-0190-085...
  • Page 42 Chapter 7 GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...
  • Page 43 Start-Up Procedures Verifying the SmarTrax Installation 28 Wiring & Electrical Connections Connect the Pressure Override Switch 20 Connect the SmarTrax Hydraulic Valve 19 Install the Foot Switch 21 Install the SmarTrax Node 22 Install the Yaw Sensor 22 Mount the SmarTrax Controller 21 Route the Console Cable Harness 20 Manual No.
  • Page 44 Index GVM Prowler (’08 & Newer & All 120’ Booms) SmarTrax Installation Manual...
  • Page 45 How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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