Kioti Daedong EX35 Manual
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Kioti Daedong EX35 Manual

Kioti Daedong EX35 Manual

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CHECK PERIOD
(Run Hours)
Engine oil level, Transmission oil level, Front axle oil level. Coolant level
Radiator grill cleaning, Engine air filter, Seat belt
Every 10 hours
Tire inflation pressure and damage, Parking brake condition
PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly
Engine oil and Engine oil filter, Transmission oil filter, HST filter, Fuel filter
Initial 50 hours
Clutch pedal play, Brake pedal play, Fan belt tension
Engine oil and Engine oil filter
Every 100 hours
Clutch pedal play, Brake pedal paly, Fan belt tension and condition, Engine air hose and clamp
Transmission oil filter, HST filter, Fuel filter
Every 200 hours
Radiator hose line and clamp, Fuel line and clamp, Toe-in, Air cleaner filter
Every 400 hours
Transmission oil, Front axle oil
Every 800 hours
Engine intake, exhaust valve
Every 10,00 hours
Coolant
Every 1 year
Air-con filter, Engine air filter
Every 2 years
Coolant
Using unspecified parts or oil and fuel with poor quality can damage the tractor seriously.
For detailed maintenance interval and procedures, refer to "Service" in chapter 7.
MAJOR MAINTENANCE ITEMS
CHECK AND MAINTENANCE ITEMS
REMARKS
Check
Check
Check
Check
Replace
Check
Replace
Check
Replace
Check
Replace
Adjust
Replace
Replace
Replace

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  • Page 1 MAJOR MAINTENANCE ITEMS CHECK PERIOD CHECK AND MAINTENANCE ITEMS REMARKS (Run Hours) Engine oil level, Transmission oil level, Front axle oil level. Coolant level Check Check Radiator grill cleaning, Engine air filter, Seat belt Every 10 hours Tire inflation pressure and damage, Parking brake condition Check PTO shaft and Guard condition, 3 point hitch and Draw-bar condition, Pin assembly Check...
  • Page 2 KIOTI EX35(C)/EX40(C)/EX45(C)/EX50(C) , it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and maintenance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
  • Page 4 SAFETY PRECAUTIONS ....... PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS .......... DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3-POINT HITCH IMPLEMENT OPERATION . MAINTENANCE ..........STROAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX ..............

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ......1-1 VEHICLE IDENTIFICATION NUMBER ..2-2 PRODUCTION NUMBER ......... 2-2 PRECAUTIONS BEFORE OPERATION ..1-2 ENGINE NUMBER ............ 2-2 GENERAL PRECAUTIONS ........1-2 TRANSMISSION NUMBER ........2-3 PRECAUTIONS DURING OPERATION ..1-5 ESSENTIAL REPLACEMENT PART .... 2-4 WHEN STARTING THE ENGINE ......
  • Page 6 TABLE OF CONTENTS GLOW PLUG INDICATOR ........4-20 SWITCH ............4-5 PARKING BRAKE WARNING LAMP ....... 4-21 MOUNTING LOCATION ..........4-5 PTO INDICATOR ............. 4-22 KEY SWITCH ............4-7 4WD INDICATOR ............ 4-22 COMBINATION SWITCH ........... 4-8 QUICK TURN WARNING LAMP ......4-23 HAZARD LAMP SWITCH ...........
  • Page 7 TABLE OF CONTENTS FOOT THROTTLE ........... 4-36 WIPER ..............4-47 FORWARD/REVERSE DRIVING CASETTE TAPE RECORDER ......... 4-48 PEDALS ..............4-36 ANTENNA ............... 4-49 HAND THROTTLE LEVER ........4-36 INDOOR LAMP ............4-49 DIFFERENTIAL LOCK PEDAL ........ 4-37 ACCESSORY ............4-49 SEAT ADJUSTMENT ..........
  • Page 8 TABLE OF CONTENTS PRECAUTION FOR INSTALLING 3-POINT HITCH OPERATING THE TRACTOR ....5-10 IMPLEMENT .............. 6-3 STARTING ............... 5-10 ATTACHING DEVICES FOR AN TO FOLD THE ROPS ..........5-14 TO RAISE THE ROPS TO UPRIGHT POSITION ..5-15 IMPLEMENT ..........6-4 PARKING ..............
  • Page 9 TABLE OF CONTENTS CHECKING WHEEL BOLT/NUT TORQUE(Q) ..7-20 MAINTENANCE CODE ........ 7-7 ADJUSTING CLUTCH PEDAL(R) ......7-20 HOW TO DISCONNECT THE HOOD(A) ....7-7 REPLACING FUEL FILTER(S) ........ 7-21 OPENING SIDE COVER(B) ........7-7 REPLACING AIR CLEANER PRIMARY CHECKING AND ADDING FUEL(C) ......7-8 ELEMENT(T) ............
  • Page 10 TABLE OF CONTENTS CHECKING CAB CUSHION ENGINE TROUBLESHOOTING....9-2 RUBBER(AH) ............7-30 TRACTOR TROUBLESHOOTING ....9-4 REPLACING AIR FILTER(AI) ........7-30 FLUSH COOLING SYSTEM AND CHANGING COOLANT(AJ) ........7-30 BLEEDING FUEL SYSTEM(AK) ......7-32 DRAINING WATER FROM CLUTCH HOUSING(AL) ............7-34 CHECKING AND REPLACING WIPER(AM) .............
  • Page 11 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: ! ! ! ! ! This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 12 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Fuel-Level Position Control-Lowered Position Low Range Engine Coolant-Temperature Hazard Warning Lights Coolant...

  • Page 14: Safety Precautions

    SAFETY PRECAUTIONS PRECAUTIONS BEFORE OPERATION ....1-2 GENERAL PRECAUTIONS ............1-2 PRECAUTIONS DURING OPERATION ..... 1-5 WHEN STARTING THE ENGINE ..........WHEN DRIVING THE TRACTOR ..........WHEN PARKING THE TRACTOR ..........WHEN PARKING THE TRACTOR .......... WHEN USING THE 3-POINT HITCH ........SAFETY PRECAUTIONS DURING SERVICING ..

  • Page 15: Precautions Before Operation

    EX35(C)/EX40(C)/EX45(C)/EX50(C) PRECAUTIONS BEFORE OPERATION GENERAL PRECAUTIONS A careful operator is the best operator. Most accidents can be avoided by ob- serving certain precautions. To help pre- vent accidents, use these safety precautions, and pay attention to the job at hand. If you can prevent an accident, your time will have been well spent.
  • Page 16 This will help to 18. No alterations should be made to prevent accidental slips trips and your KIOTI tractor. falls. 15. Be sure to scrape off mud or soil from your shoes before mounting...
  • Page 17 EX35(C)/EX40(C)/EX45(C)/EX50(C) 20. For your safety ROPS with a seat belt is recommended for all applications. NOTE Always use seat belt when the trac- tor is equipped with a ROPS and CAB. Never use the seat belt when tractor is not equipped with a ROPS.

  • Page 18: Precautions During Operation

    SAFETY PRECAUTIONS PRECAUTIONS DURING OPERATION WHEN STARTING THE ENGINE T66O108A T66O109A T66O110A 1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- shift levers while the engine is incline, and remember to shut off the closed building without the proper running.
  • Page 19 EX35(C)/EX40(C)/EX45(C)/EX50(C) H23O111A T66O112A T66O113A (1) Drawbar 4. Make sure that all pressure lines are 6. If the front of the tractor tends to rise 7. Always use the proper ballast weight tight before starting the tractor. up when heavy implements are at- on your tractor when using rear tached to the three point hitch, implements.
  • Page 20 SAFETY PRECAUTIONS 9. Do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or attach- ments with your tractor you should first read their respective owner's manual. You should always keep their safe operation procedures in mind.

  • Page 21: When Driving The Tractor

    EX35(C)/EX40(C)/EX45(C)/EX50(C) WHEN DRIVING THE TRACTOR MANUAL type HST type H23116A H23O117A T66O118A (1) Brake Pedal Lock (2) Brake Pedal (L) (1) Brake Pedal Lock (2) Brake Pedal (L) (3) Brake Pedal (R) (3) Brake Pedal (R) 1. Lock the brake pedals together when 2.

  • Page 22: When Parking The Tractor

    SAFETY PRECAUTIONS WHEN PARKING THE TRACTOR 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to maintain control at all times. 7. Do not apply the differential lock while traveling at road speeds.

  • Page 23: When Using The 3-Point Hitch

    EX35(C)/EX40(C)/EX45(C)/EX50(C) WHEN USING THE 3-POINT WHEN OPERATING THE P.T.O. HITCH H23O121A T66O122A H23O123A (1) P.T.O Shaft Cover (1) 3-point hitch lowering speed knob (2) P.T.O Shaft Cap (A) “FAST” (C)“LOCK” (B) “SLOW” 1. Make sure the tractor is completely 1. Use the 3-point hitch only with equip- the safety labels attached to the stopped, gears are in neutral and all ment designed for 3-point hitch...

  • Page 24: Safety Precautions During Servicing

    SAFETY PRECAUTIONS SAFETY PRECAUTIONS DURING SERVICING T66O124A T66O125A T66O126A In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while park it on a flat level surface, set the fore servicing any part that may have the coolant is hot.
  • Page 25 EX35(C)/EX40(C)/EX45(C)/EX50(C) T66O127A T66O128A T66O129A (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 7. When working with your tractors 9. Tire mounting should be done by 12. Make sure that wheel bolts have been tightened to the specified electrical components you must first qualified professionals, with the torque.

  • Page 26: Safety Precautions When Using The Loader

    SAFETY PRECAUTIONS SAFETY PRECAUTIONS WHEN USING THE LOADER H11O102A T66O130A T66O131A 14. Fluid escaping from pinholes may 15. Keep environmental pollution in Never let anyone get in the loader and be invisible. Do not use hands to mind. When replacing cooant or oil, use the loader as a workbench.
  • Page 27 EX35(C)/EX40(C)/EX45(C)/EX50(C) H11O103A H11O104A H11O105A Do not stand under the lifted loader or The loader can be turned over if a draw- Never carry a big object with the loader get close to it. Also, lower the loader bar is improperly loaded. unless a proper implement is attached.
  • Page 28 SAFETY PRECAUTIONS H11O106A H11O107A H11O108A When attaching or detaching the Do not allow loder arms or attachment Keep bystanders away. No riders. loader, fix all parts which are connected to contact electrical power lines. Elec- to the bucket and boom. The bucket or trocution will cause serious injury or boom can be accidentally dropped death.

  • Page 29: Safety Decal Maintenance

    EX35(C)/EX40(C)/EX45(C)/EX50(C) SAFETY DECAL MAINTENANCE DECAL MOUNTING LOCATION T66O132A...

  • Page 30: Decals

    SAFETY PRECAUTIONS DECALS (1) Part No. : T2615-53561 (3) Part No. : T4625-52351 (5) Part No. : T2615-54112 (2) Part No. : T2625-55111 (4) Part No. : T4625-52361 (6) Part No. : T2350-54141...
  • Page 31 EX35(C)/EX40(C)/EX45(C)/EX50(C) (7) Part No. : T2325-50512 (9) Part No. : T2181-54121 (8) Part No. : T2445-50724 (10) Part No. : T2325-50743...

  • Page 32: Cautions For Decal Maintenance

    Make sure to fol- If a decal is damaged or lost, low the instruction on the decals as well contact your local KIOTI dealer as the following instruction: immediately to install a new ! ! ! ! ! CAUTION decal.
  • Page 33 MEMO MEMO...

  • Page 34: Precautions Before Operation

    PRECAUTIONS BEFORE OPERATION VEHICLE IDENTIFICATION NUMBER ....... 2-2 PRODUCTION NUMBER ............2-2 ENGINE NUMBER ..............2-2 TRANSMISSION NUMBER ............2-3 ESSENTIAL REPLACEMENT PART ......2-4 OILS AND FLUIDS ..............2-4 FILTERS ..................2-4 BELTS AND RUBBER PARTS ............ 2-5 OTHER COMPONENTS ............2-5...

  • Page 35: Vehicle Identification Number

    EX35(C)/EX40(C)/EX45(C)/EX50(C) VEHICLE IDENTIFICATION NUMBER PRODUCTION NUMBER ENGINE NUMBER TRANSMISSION NUMBER H11O203A H11O201A H11O202A (1) S/N Identification Plate (1) Engine Serial Number (1) Transmission Serial Number This number is to identify the vehicle, The engine serial number is on the in- The transmission number is stamped and its plate is attached on the front take manifold.
  • Page 36 Transmission Serial No. However, when in need of parts,warranty or major service, be sure to see your KIOTI dealer. For service, contact the Date of Purchase KIOTI dealership from which you pur- chased your tractor or your local au- thorized KIOTI dealer.

  • Page 37: Essential Replacement Part

    EX35(C)/EX40(C)/EX45(C)/EX50(C) ESSENTIAL REPLACEMENT PART FILTERS OILS AND FLUIDS ITEM SPECIFICATION CAPA Engine oil SAE 15W40 DAEDONG UTF65 Exxonmobil Mobilfluid Transmis- BP:Tractran UTH sion fluid Exxonmobil Hydraulic Shell:Donax TD SAE multi purpose Grease H11O204A H11O205A type grease little Fresh clean water with Antifreeeze ethylene glycol (50:50) Various oils and fluids are used in this...

  • Page 38: Belts And Rubber Parts

    PRECAUTIONS BEFORE OPERATION BELTS AND RUBBER PARTS OTHER COMPONENTS PART NO DESCRIPTION E6201-32443 Engine Oil Filter T4620-38841 Hydraulic Filter T4125-38021 HST Hyd. Filter 84612-4316-0 Fuel Filter Element T4145-82051 Air filter H11O206A H11O207A Belts, hoses and boots, which are made The battery is a very important consum- of rubber, get weakened and cracked able component that supplies power to as they age.
  • Page 39 MEMO MEMO...

  • Page 40: Specifications

    SPECIFICATIONS EXTERNAL DIMENSIONS .......... 3-2 EXTERNAL DIMENSIONS ............3-2 GENERAL SPECIFICATIONS ............ 3-4 TRAVELING SPEED ..........3-10 IMPLEMENT LIMITATIONS ........3-12 STANDARD SIZE BY IMPLEMENT ........... 3-12...

  • Page 41: External Dimensions

    EX35(C)/EX40(C)/EX45(C)/EX50(C) GENERAL SPECIFICATIONS EXTERNAL DIMENSIONS ROPS MODEL mm(in.) MODEL ITEM EX35(C) EX40(C) EX45(C)/50(C) 1. Overall length (A1) 3,615(142.3) 3,650(143.7) 2. Overall length (A2) 3,280(129.1) 3,410(134.3) 3. Overall length (A3) 3,075(121.1) 3,170(124.8) 4. Overall width (B) 1,565(61.6) 1,625(64.0) 1,760(69.3) 5. Overall height (C1) 1,430(56.3) 1,508(59.4) 6.
  • Page 42 SPECIFICATIONS CABIN MODEL mm(in.) MODEL ITEM EX35(C) EX40(C) EX45(C)/50(C) 1. Overall length (A1) 3,615(142.3) 3,650(143.7) 3,075(121.1) 3,170(124.8) 2. Overall length (A2) 3. Overall width (B) 1,565(61.6) 1,625(63.9) 1,760(69.3) 4. Overall height (C) 2,420(95.3) 2,445(96.3) 2,475(97.4) 5. Wheel base (D) 1,767(69.5) 1,880(74.0) 1,245(49.1) 1,245(49.0)
  • Page 43 EX35(C)/EX40(C)/EX45(C)/EX50(C) GENERAL SPECIFICATIONS EX35(C) EX40(C) MODEL MANUAL MANUAL 3B183LWM-K 3B183LWH-K Model 4A200LWM-K 4A200LWH-K Number of cylinders 1,826 1,999 Total displacement mm(in.) 87x102.4 (3.4x4.0) 83x92.4 (3.3x3.6) Bore and stroke HP(kw) 38 (28.3) 41 (30.5) Engine gross power HP(kw) 28.5 (21.2) 27.0 (20.1) 34 (25.3) 32.5 (24.2) PTO Power...
  • Page 44 SPECIFICATIONS EX45(C) EX50(C) MODEL MANUAL MANUAL Model 4A220LWM-K 4A220LWH-K 4B243LWM-K 4B243LWH-K Number of cylinders Total displacement 2,197 2,435 mm(in.) 87x92.4 (3.4x3.6) 87x102.4 (3.4x4.0) Bore and stroke HP(kw) 45 ( 33.6) 50 (37.3) Engine gross power HP(kw) 38 (28.3) 36 (26.8) 41.7 (30.7) 37.5 (27.9) PTO Power...
  • Page 45 EX35(C)/EX40(C)/EX45(C)/EX50(C) EX35(C) EX40(C) MODEL MANUAL MANUAL Forward Ground 0.16~23.4 0.~25.8 0.16~24.5 0.~27.0 speed(Tire for 2,600 rpm (0.1~14.5) (0~16.0) (0.1~14.5) (0~16.7) agricultural) Reverse 0.14~20.8 0~25.8 0.15~21.7 0~27.8 mp/h(km/h) 2,600 rpm (0.08~12.9) (0~16.0) (0.09~13.4) (0~16.7) Hydraulic powered dog clutch with rocker 4-wheel drive switch None Quick turn (QT)
  • Page 46 SPECIFICATIONS EX45(C) EX50(C) MODEL MANUAL MANUAL Forward Ground 0.18~25.8 0.~28.5 0.18~25.8 0.~28.5 speed(Tire for 2,600 rpm (0.1~16.0) (0~17.7) (0.1~16.0) (0~17.7) agricultural) Reverse 0.15~22.9 0~28.5 0.15~22.9 0~28.5 mp/h(km/h) 2,600 rpm (0.1~14.2) (0~17.7) (0.1~14.2) (0~17.7) Hydraulic powered dog clutch with rocker 4-wheel drive switch None Quick turn (QT)
  • Page 47 EX35(C)/EX40(C)/EX45(C)/EX50(C) EX35(C) EX40(C) MODEL MANUAL MANUAL Type Rocker switch type, independent hydraulic multi disc clutch Rear PTO shaft 1- 3/8” 6 splines Speed(PTO rpm/ 540/2,520 540/2,500 540/2,520 540/2,500 engine rpm) PTO shaft 16/32” 15 splines Mid(optional) Speed(PTO rpm/ 2,000/2,500 2,000/2,470 2,000/2,500 2,000/2,470 engine rpm)
  • Page 48 SPECIFICATIONS EX45(C) EX50(C) MODEL MANUAL MANUAL Type Rocker switch type, independent hydraulic multi disc clutch Rear PTO shaft 1- 3/8 6 splines Speed(PTO rpm/ 540/2,520 540/2,500 540/2,520 540/2,500 engine rpm) PTO shaft 16/32 15 splines Mid(optional) Speed(PTO rpm/ 2,000/2,500 2,000/2,470 2,000/2,500 2,000/2,470 engine rpm)

  • Page 49: Traveling Speed

    EX35(C)/EX40(C)/EX45(C)/EX50(C) TRAVELING SPEED [MANUAL SHUTTLE TYPE 12X12] Mp/h (Km/h) SHUTTLE FORWARD REVERSE Hi-Low Main EX35(C) EX40(C) EX45(C)/50(C) EX35(C) EX40(C) EX45(C)/50(C) 0.85 (1.36) 0.88 (1.42) 0.93 (1.50) 0.75 (1.21) 0.79 (1.27) 0.83 (1.333) 1.18 (1.90) 1.24 (1.99) 1.31 (2.10) 1.05 (1.69) 1.10 (1.77) 1.16 (1.86) 1.52 (2.44)
  • Page 50 SPECIFICATIONS [OPTION : ADDITIONAL 12 OF CREEP 24X24 ] SHUTTLE FORWARD REVERSE Creep Hi-Low Main EX35(C) EX40(C) EX45(C)/50(C) EX35(C) EX40(C) EX45(C)/50(C) 0.10 (0.16) 0.11 (0.17) 0.11 (1.18) 0.09 (0.14) 0.09 (2.45) 0.10 (0.16) 0.14 (0.23) 0.14 (0.23) 0.16 (0.25) 0.12 (0.20) 0.13 (0.21) 0.14 (0.22) 0.18 (0.29)

  • Page 51: Implement Limitations

    EX35(C)/EX40(C)/EX45(C)/EX50(C) IMPLEMENT LIMITATIONS STANDARD SIZE BY IMPLEMENT mm ( in.) REMARKS IMPLEMENT DESCRIPTION EX35(C) EX40(C) EX45(C)/50(C) Loader 1,676 (66) 1,828 (72) 1,828 (72) Max. Bucket width Do not use 3 poi-nt Backhoe with sub frame Max. Digging depth 2,280 (90) 2,590 (102) 2,590 (102) hitch backhoe...

  • Page 52: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM BATTERY CHARGING LAMP ....4-18 EXTERIOR VIEW ....... 4-3 HEAD LIGHT HIGH BEAM LAMP ..... 4-19 SWITCH ..........4-5 TURN SIGNAL LAMP ....... 4-20 GLOW PLUG INDICATOR ......4-20 MOUNTING LOCATION ......4-5 PARKING BRAKE WARNING LAMP ..4-21 KEY SWITCH ..........
  • Page 53 DESCRIPTION OF OPERATING SYSTEM BRAKE PEDAL ......... 4-34 INTERIOR DEVICES ........ 4-44 STEERING WHEEL ADJUSTMENT ..4-35 EXTERIOR DEVICES ....... 4-45 PARKING BRAKE LEVER ...... 4-35 ENTRANCE ..........4-45 FOOT THROTTLE ........4-36 UNLOCKING THE DOOR ......4-45 FORWARD/REVERSE DRIVING REAR WINDOW ........

  • Page 54: Exterior View

    DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW ROPS MODEL H23O401A (6) ROPS (11) Work Lamp (16) Crank Lifting Rod (1) Seat (7) Turn Signal Lamp (12) Top Link (17) Check Link (2) Steering Wheel (8) Fender (13) 7-pin Socket (18) Swing Draw Bar (3) Fuel filler Cover (9) Rearview Mirror (14) Oil Gauge...
  • Page 55 CABIN MODEL H23O402A (6) Side Cover (11) Lifting Rod (16) License Plate Lamp (1) Work Lamp (FRT / RR) (7) Footstep (12) Lower Link (17) External Position Control Lever (2) Wiper (8) Hood / Bonnet (13) Swing Draw Bar (3) Rearview Mirror (9) Headlamp (14) Crank Lifting Rod (4) Turn Signal Lamp (FRT / RR)

  • Page 56: Switch

    DESCRIPTION OF OPERATING SYSTEM SWITCH MOUNTING LOCATION (1) Combination Switch MANUAL Type (2) Key Switch (3) 4WD Switch (4) Hazard Lamp Switch (5) PTO Selection Switch (6) PTO Switch H23O403A...
  • Page 57 (1) Combination Switch HST type (2) Key Switch (3) Display Mode Switch (4) Input Mode Switch (5) 4WD Switch (6) Hazard Lamp Switch (7) Cruise Switch (8) PTO Selection Switch (9) PTO Switch H20O404A...

  • Page 58: Key Switch

    DESCRIPTION OF OPERATING SYSTEM KEY SWITCH The position “C” indicates the “ON” The position “E” indicates the “Start” position. As soon as the key switch . In order to start the engine, depress is turned to this position, the oil pres- the clutch pedal(For the HST model, sure warning lamp and battery the range shift lever should be in the...

  • Page 59: Combination Switch

    : High beam and tail light ON ! ! ! ! ! WARNING same key is used for all KIOTI : Turn signal light and tail light ON tractors. It can be stolen. Driving with high beam head...

  • Page 60: Hazard Lamp Switch

    DESCRIPTION OF OPERATING SYSTEM HAZARD LAMP SWITCH TURN SIGNAL LIGHT SWITCH HORN SWITCH H11O405A H11O408A H11O405A H11O409A H11O410A (1) Turn signal light switch (1) Horn switch (1) Hazard lamp switch (A) Right turn (B) Left turn (A) ON (B) OFF The turn signal lights are used when The horn switch can be operated with- This switch can be used to warn other...

  • Page 61: 4Wd Switch

    4WD SWITCH ! ! ! ! ! 3. When working on a sandy surface CAUTION 4. When the tractor is pushed out by If the hazard lamps are turned reaction from the implement during on for an extended period of cultivating on a hard surface.

  • Page 62: Cruise Operation Switch

    DESCRIPTION OF OPERATING SYSTEM CRUISE OPERATION SWITCH PTO SWITCH ! ! ! ! ! HST type MANUAL Type WARNING Never use the cruise control func- tion on a public or bumpy road or during turning. Apply the left and right brake pedals before activating the cruise control function.

  • Page 63: Pto Selection Switch

    PTO SELECTION SWITCH ! ! ! ! ! 2. PTO engagement (Manual) CAUTION When the PTO selection switch is To avoid personal injury and put to the manual operation position, accident: the PTO is operated regardless of the Before disassembling or clean- height of the lifting arm (implement).

  • Page 64: Display Mode Switch

    DESCRIPTION OF OPERATING SYSTEM DISPLAY MODE SWITCH INPUT MODE SWITCH HST Type HST Type H11O405A H11O405A H20O416A H20O417A (1) Display Mode Switch (1) Input Mode Switch All values currently set in the tractor The preset display mode value can be (rear PTO engagement, engine running changed by inputting the desired value.

  • Page 65: Instrument Panel

    INSTRUMENT PANEL VIEW Symbols on the instrument panel come on when the key switch is turned to the “ON” position. Stop the engine and find the cause if any warning light comes on during driving. Never operate the tractor while a warning light is on. MANUAL Type H23O420A (1) PTO Indicator...
  • Page 66 DESCRIPTION OF OPERATING SYSTEM DIGITAL Type H20O418A (1) Fuel Gauge (11) LCD Display (15) Coolant Level Warning (6) Glow Plug Indicator (2) Turn Signal Light (LH) (12) Parking Brake Indicator lamp (7) PTO Indicator (3) Speedometer (8) Cruise Indicator (13) Brake (One Side) Lamp (16) Battery Charge Warning (4) Turn Signal Light (RH) (9) High Beam Indicator...

  • Page 67: Tachometer/Hourmeter Indicator

    TACHOMETER/HOURMETER FUEL GAUGE INDICATOR It indicates the engine rpm that can MANUAL Type MANUAL Type drive 540 rpm of the PTO speed. For speedy and effective work, adjust the work load so that the engine rpm is close to this mark " ". The hour meter indicates the total us- age time of the tractor in 6 digits.

  • Page 68: Engine Coolant Temperature Gauge

    DESCRIPTION OF OPERATING SYSTEM ENGINE COOLANT TEMPERA- TURE GAUGE This indicates the remaining fuel level This gauge indicates the coolant tem- MANUAL Type after the key switch is turned to the “ON” perature after the key switch is turned position. to the “ON”...

  • Page 69: Engine Oil Pressure Warning Lamp

    If this lamp comes on even with the specified engine oil level, have the trac- H23O427A H23O426A tor checked by your local KIOTI dealer or workshop immediately. ! ! ! ! ! DIGITAL Type DIGITAL Type...

  • Page 70: Head Light High Beam Lamp

    If this warning lamp comes on while driving, the charging system, such as the alternator, is malfunctioning. Therefore, turn off all electrical devices and H23O428A have the tractor checked by your local KIOTI Dealer or work- shop as soon as possible. DIGITAL Type H20O431A...

  • Page 71: Turn Signal Lamp

    TURN SIGNAL LAMP GLOW PLUG INDICATOR Operating the turn signal lamp switch MANUAL MANUAL Type up and down turns on the correspond- Type ing lamp in green. H23O429A H23O430A DIGITAL DIGITAL Type Type H20O435A H20O433A...

  • Page 72: Parking Brake Warning Lamp

    This indicator may not turn on if the your local KIOTI dealer or work- engine is warm. In this case, the en- shop immediately. gine can be started without the preheat operation.

  • Page 73: Pto Indicator

    PTO INDICATOR 4WD INDICATOR This indicator shows the PTO engage- MANUAL Type ment condition. When the PTO is engaged, this indicator comes on. When the PTO clutch is disengaged, this in- dicator goes off. ! ! ! ! ! CAUTION Set the PTO switch to the “OFF”...

  • Page 74: Brake (One Side) Lamp

    DESCRIPTION OF OPERATING SYSTEM QUICK TURN INDICATOR N INDICATOR BRAKE (ONE SIDE) LAMP H11O440A H23O444A T46O576A This comes on in yellow to indicate the If the range shift is in neutral position, quick turn operation. this lamp turn in green.(HST) This indicator comes on only during If the shuttle lever is in neutral position, cornering with the driving mode selec-...

  • Page 75: H Indicator

    H INDICATOR M INDICATOR L INDICATOR T46O579A T46O578A T46O577A If the range shift is at high speed, this If the range shift is at middle speed, If the range shift is at low speed, this lamp turned in green. (HST) this lamp turned in green.

  • Page 76: Coolant Warning Lamp

    DESCRIPTION OF OPERATING SYSTEM COOLANT LEVEL WARNING CRUISE INDICATOR LAMP DIGITAL Type DIGITAL Type H11O451A H11O450A This comes on in yellow on the instru- This comes on in yellow on the instru- ment panel when the engine coolant ment panel during the cruise control level is low function is activated.

  • Page 77: Operating The Controls

    OPERATING THE CONTROLS (1) Shuttle Shift Lever ROPS MODEL (2) Hand Throttle Lever ( MANUAL Type) (3) Clutch Pedal (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) Brake Pedal (L) (7) Brake Pedal (R) (8) Main Gear Shift Lever (9) Range Gear Shift Lever (10) Creep Gear Shift Lever (11) 3-Point Hitch Lowering Speed Knob...
  • Page 78 DESCRIPTION OF OPERATING SYSTEM (1) Hand Throttle Lever ROPS MODEL (2) Brake Pedal (L) (HST Type) (3) Brake Pedal (R) (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) HST Forward Pedal (7) HST Reverse Pedal (8) Range Gear Shift Lever (9) Differential Lock Pedal (10) 3-Point Hitch Lowering Speed Knob (11) Mid PTO Shift Lever(Option)
  • Page 79 (1) Hand Throttle Lever CABIN MODEL (2) Shuttle Shift Lever (MANUAL Type) (3) Clutch Pedal (4) Tilt Steering Pedal (5) Brake Pedal (L) (6) Brake Pedal (R) (7) Main Gear Shift Lever (8) Range Gear Shift Lever (9) Creep Gear Speed Lever (10) Joystick Lever (11) Double Acting Lever (A, B) (12) Draft Control Lever...
  • Page 80 DESCRIPTION OF OPERATING SYSTEM (1) Hand Throttle Lever CABIN MODEL (2) Brake Pedal (L) (HST type) (3) Brake Pedal (R) (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) Forward Driving Pedal (7) Reverse Driving Pedal (8) Joystick Lever (9) Double Acting Lever (A, B) (10) Draft Control Lever (11) Lift Position Control Lever...

  • Page 81: Main Shift Lever

    MAIN SHIFT LEVER RANGE GEAR SHIFT LEVER MANUAL Type MANUAL Type HST type H11O454A H11O455A H11O456A (1) Main Shift Lever (1) Range Gear Shift lever (1) Range Shift Lever ) High Speed ) Mid Speed ) High Speed ) Mid Speed ) Low Speed (N) Neutral ) Low Speed...

  • Page 82: Shuttle Shift Lever

    DESCRIPTION OF OPERATING SYSTEM SHUTTLE SHIFT LEVER ! ! ! ! ! ! ! ! ! ! MANUAL Type CAUTION CAUTION Make sure to shift the lever with Reduce the speed before mov- the clutch pedal depressed and ing this lever since it is very dan- the tractor stationary(Manual gerous to switch the driving di- Type).

  • Page 83: Creep Gear Speed Lever

    CREEP GEAR SPEED LEVER 1. It is recommended to use the creep ! ! ! ! ! MANUAL Type CAUTION speed under the following conditions The tractor is not braked by de- When cultivating a field deeply or pressing the brake pedal firmly shallowly without depressing the clutch When it is not possible to work at...
  • Page 84 DESCRIPTION OF OPERATING SYSTEM PTO SHIFT LEVER ! ! ! ! ! CAUTION To avoid personal injury: When disassembling, assem- bling or cleaning the PTO sy- stem, make sure that to stop all rotating parts and the engine before disengaging the PTO. H11O459A (1) PTO Shift Lever This lever is to shift the PTO speed into...

  • Page 85: Clutch Pedal

    CLUTCH PEDAL BRAKE PEDAL 1. Make sure to link the left and right MANUAL Type MANUAL Type brake pedals as shown in the figure while driving on a road. The tractor can roll over if depressing only one brake pedal at a high speed. 2.

  • Page 86: Steering Wheel Adjustment

    DESCRIPTION OF OPERATING SYSTEM PARKING BRAKE LEVER STEERING WHEEL ADJUST- MENT To stop the tractor, depress the brake MANUAL Type pedal and pull the lever up to apply the parking brake. The parking bake is automatically re- leased by depressing and then releas- ing the brake pedal.

  • Page 87: Foot Throttle

    HAND THROTTLE LEVER FOOT THROTTLE FORWARD/REVERSE DRIVING PEDALS HST type MANUAL Type H23O466A H11O430A H23O464A H11O430A H11O465A H11O431A (1) Foot Throttle (2) Hand Throttle Lever (1) Forward / Reverse Driving Pedals (1) Hand Throttle Lever (2) Accelerator Pedal (A) Forward (B) Reverse Decrease Increase...

  • Page 88: Differential Lock Pedal

    DESCRIPTION OF OPERATING SYSTEM DIFFERENTIAL LOCK PEDAL ROPS MODEL ROPS MODEL The differential lock is to secure the dif- ! ! ! ! ! CAUTION (Manual Type) (HST Type) ferential system and keep the wheel The differential lock should be rotation on both sides the same in or- engaged only while the driving der to enhance the traction of the axle.

  • Page 89: Seat Adjustment

    SEAT ADJUSTMENT SEAT SLIDING SEATBACK RECLINING SEAT HEIGHT H11O468A H11O469A H11O470A (1) Seat Adjustment Lever (1) Seatback Adjustment Lever (1) Seat Height Lever To adjust the seat position, pull the le- To change the seatback angle, raise the The seat height can be adjusted to ver(1) to left under the front of the seat, lever(1) on the left of the seat.

  • Page 90: Position Control Lever

    DESCRIPTION OF OPERATING SYSTEM POSITION CONTROL LEVER CUSHION STRENGTH ADJUSTMENT SEAT BELT H11O471A T46O518A (1) Cushion Adjustment Lever (1) Seat Belt The seat cushion can be adjusted ac- The seat belt is self-retracting type. cording to the weight of the driver. Make sure to fasten the seat belt be- fore driving.

  • Page 91: Draft Control Lever

    DRAFT CONTROL LEVER(IF EQUIPPED) “Shallow” position to activate the draft The position control lever is used to function at light load. keep the plowing depth constant dur- ing work. For detailed information, refer to “Initial Operation” in Chapter 5. The implement attached to the lifting arm can be lowered by pushing the le- ver while the implement is raised by pulling the lever.

  • Page 92: External Position Control Lever

    DESCRIPTION OF OPERATING SYSTEM EXTERNAL POSITION CON- JOYSTICK LEVER MID PTO LEVER (OPTIONAL) TROL LEVER H23O474A H11O475A H11O476A (1) External Position Control Lever (1) Joystick Lever (1) MID PTO Lever The mid PTO is a unit used for a lawn This lever is used to connect the imple- This joystick lever is used only to lift mower.

  • Page 93: Lifting Arm (Lower Link) Speed Control Lever

    LIFTING ARM (LOWER LINK) DOUBLE ACTING LEVER SPEED CONTROL LEVER (OPTIONAL) ! ! ! ! ! WARNING To avoid accidents: Never leave the seat with the mid PTO in operation. An injury can happen. Do not install and operate imple- ments driven by the rear and mid PTOs at the same time.
  • Page 94 DESCRIPTION OF OPERATING SYSTEM This lever is used to control a hydraulic implement installed to the exterior. Lowering the lever supplies hydraulic fluid to Port B, while raising it supplies hydraulic fluid to Port A. See chapter 5, "Operation" for details.

  • Page 95: Cabin System

    CABIN SYSTEM INTERIOR DEVICES CABIN MODEL H11O479A (1) Air Outlet (4) Sun Visor (7) Inside Rearview Mirror (2) Speaker (5) Heater/Air Conditioner Switch (8) Side Window Handle (3) Air Inlet (6) Room Lamp (9) Cassette Tape Recorder...

  • Page 96: Exterior Devices

    DESCRIPTION OF OPERATING SYSTEM ENTRANCE EXTERIOR DEVICES UNLOCKING THE DOOR H11O480A H11O481A H11O4F1A (1) Work Light (FR) (5) Outside Rearview Mirror (1) Button (2) Door Handle (2) Work Light (RR) (6) Door Handle (3) Antenna (7) Turn signal lamp (4) Wiper Pressing the button on the handle Pull the lever to open the door in the 1.

  • Page 97: Rear Window

    REAR WINDOW WORKING LIGHT ! ! ! ! ! The rear window may not be opened due to an implement. Make sure to check if there is enough space to open the win- dow to prevent damage and breakage by an implement. Never drive the tractor with the door open.

  • Page 98: Wiper

    DESCRIPTION OF OPERATING SYSTEM WIPER The key switch should be positioned to 1. To turn on, position the switch the “ACC” or “ON” position at this marked (wiper) to the “ON” position. moment. 2. The washer fluid is sprayed through the nozzle of the wiper by pressing ! ! ! ! ! the switch again with the key switch...
  • Page 99 CASSETTE TAPE RECOREDR ! ! ! ! ! WARNING Normal water can be used as the washer fluid, but it is recom- mended to use the washer fluid made exclusively for vehicles. Especially, make sure to use sea- sonal washer fluid in winter. The washer fluid motor can be damaged if you are trying to spray the washer fluid when its...

  • Page 100: Antenna

    DESCRIPTION OF OPERATING SYSTEM ACCESSORY ANTENNA INDOOR LAMP INSIDE REARVIEW MIRROR H11O487A H11O488A H23O446A (1) Antenna (1) Inside Rearview Mirror If you press the lens , the indoor lamp The cabin is equipped with the inside INSERTING CASSETTE TAPE will be turned on. If you press it again, rearview mirror for the driver’s Turn on the audio system and insert it will be turned off.

  • Page 101: Sun Visor

    SUN VISOR CIGARETTE LIGHTER CUP HOLDER AND STORAGE H11O447A H23O490A (1) Cigarette Lighter (1) Sun Visor Press in the cigarette lighter and re- Pull it down to block the sunlight from lease it. the front. Keep it folded unless H11O448A necessary.

  • Page 102: Air Recirculation And Fresh Air Mode

    DESCRIPTION OF OPERATING SYSTEM AIR RECIRCULATION AND FRESH AIR MODE ! ! ! ! ! WARNING This cabin is not designed for spraying chemicals and cannot block polluted outside air from entering. H23O491A (1) Internal Air Inlet (2) Air Inlet Lever (A) Outside Air Inflow (B) Inside Air Recirculation It is possible to recirculate internal air...

  • Page 103: Heater And Air Conditioner

    HEATER AND AIR CONDITIONER The air conditioner should be operated with the engine running. ! ! ! ! ! WARNING Do not leave a child alone in the cabin. His/her health can be threatened as internal tempera- ture rises rapidly in hot weather or on a sunny day.
  • Page 104 DESCRIPTION OF OPERATING SYSTEM FAN SPEED CONTROL DIAL AIR CONDITIONER SWITCH VENT MODE CONTROL DIAL H11O493A H11O494A H11O495A Air flows out from four left and right vents The fan speed for the heater and air Press it to activate the air conditioner toward the driver when turning the vent conditioner can be adjusted in four and press it again to deactivate the air...
  • Page 105 BI-LEVEL DEFROST TEMPERATURE CONTROL SWITCH H11O496A H11O497A H11O498A Air flows out from four front and four left Air flows out from four front vents to- The desired temperature can be set by and right vents when turning the vent ward the driver when turning the vent adjusting this dial.
  • Page 106 DESCRIPTION OF OPERATING SYSTEM AIR CONDITIONER MAINTENANCE ! ! ! ! ! ! ! ! ! ! WARNING Make sure to follow the instructions If you sleep with the air condi- Keep the windows closed while below to keep the air conditioner in tioner or heater in operation, you the A/C is in operation for effec- the best condition:...

  • Page 107: 7-Pin Power Output Socket

    There- The 7-pin socket is installed on the rear fore, have the system checked left side of the tractor. by a KIOTI Dealer if malfunction This supplies power to the brake lamps, is found. turn signal lamps, and position lamps...

  • Page 108: Tires, Wheels And Ballast

    It may Do not disassemble or assemble not operate depending on the the tire. If it is necessary to disas- trailer specifications. Consult semble/assemble the tire, let a your local KIOTI Dealer for this qualified service person perform issue. the work.
  • Page 109 7-16 / 8-16 / 2.0kg/cm 8-16 / 2.4kg/cm Farm the ones already in use are 275Kpa, 40psi 193Kpa, 28psi 241Kpa, 35psi installed, contact the KIOTI 29-12.5-15 2.1kg/cm 29-12.5-15 2.1kg/cm 2.1kg/cm 27-8.5-15 / Turf dealer for the front/rear wheel / 4PR...
  • Page 110 DESCRIPTION OF OPERATING SYSTEM T46W031A ! ! ! ! ! WARNING Do not weld or apply heat to the tire rim or disc. The tire can ex- plode due to the rapidly in- creased pressure in the tire. Check tires for inflation pressure, damage, deformation, and ex- tended wear on lug and damage of rim and disc.

  • Page 111: Tread

    It is dangerous to reduce the tread on a slope or when trail- ing. Never use tires larger than specified without approval from KIOTI. H23O4D0A (1) Bolt (2) Rim Bolt (3) Disc When working on a field where crops...
  • Page 112 DESCRIPTION OF OPERATING SYSTEM STANDARD TREAD DIMENSION (REAR WHEEL) Agricultural Turf Industrial H23O4D1A...
  • Page 113 Use tires approved by KIOTI only. (A) Tread Assemble the tire as shown in the figure. Contact your local KIOTI Dealer if it is necessary to change the tire speci- fication or installation method. Front tread can not be adjusted.
  • Page 114 Assemble the tire as shown in the figure. (together with rim) to the disk, to suit Contact your local KIOTI Dealer if it is necessary to change the tire speci- the type or condition of work. fication or installation method.

  • Page 115: Additional Weight

    When installing or removing a weight, always check the tire inflation pressure and adjust it as necessary. The front weights are available at the KIOTI Dealer. For required number of weights, consult your local KIOTI Dea- ler. Model Max. load...
  • Page 116 (5) Bolt (3) Nut The rear weight is used to maximize For detailed information on installation, the draft of the tractor by increasing the contact your local KIOTI Dealer. grip of the rear wheels when using a heavy trailer or plow.
  • Page 117 For detailed information, contact your local KIOTI Dealer. If one liter of water is mixed with 0.4 kg of calcium, this liquid does not freeze down at -49 F (-45 C). For a tire without a tube, fill it with wa-...

  • Page 118: Operation

    OPERATION PRE-OPERATION.............. 5-2 INITIAL OPERATION ............5-3 OPERATING THE ENGINE ..........5-3 STARTING THE ENGINE ..............5-3 STOPPING THE ENGINE ..............5-7 OPERATING THE TRACTOR ......... 5-10 STARTING ..................5-10 TO FOLD THE ROPS ..............5-14 TO RAISE THE ROPS TO UPRIGHT POSITION ......5-15 PARKING ..................

  • Page 119: Pre-Operation

    EX35(C)/EX40(C)/EX45(C)/EX50(C) PRE-OPERATION It is a good practice to know the con- CHECK ITEM For detailed information, refer to dition of your tractor before you start “Maintenance interval” in chapter 6. Walk around inspection. WALK AROUND it. You should do routine check before Check the engine oil level.

  • Page 120: Initial Operation

    OPERATION INITIAL OPERATION OPERATING THE ENGINE STARTING THE ENGINE Driving a new tractor at a high speed TIPS FOR BREAKING-IN ! ! ! ! ! WARNING or load can damage its overall 1. Start the engine and idle the engine To avoid accidents: durability.
  • Page 121 EX35(C)/EX40(C)/EX45(C)/EX50(C) 1. Make sure there is no obstacle MANUAL Type around the tractor. 2. Make sure the parking brake is set (1)To set the parking brake; 1) Interlock the brake pedals 2) Depress the brake pedals 3) Latch the brake pedals with the parking brake lever.
  • Page 122 OPERATION MANUAL Type HST Type H11O505A (1) Position Control Lever (A) “DOWN” 6. Lower the attachment by pushing H11O503A H11O504A the position control lever toward. (1) Forward/Reverse Lever (2) P.T.O Switch (2) P.T.O Switch (3) Range Gear Shift Lever (Hi-Mid-Lo)(HST) ! ! ! ! ! WARNING (3) Range Gear Shift Lever (Hi-Mid-Lo)
  • Page 123 EX35(C)/EX40(C)/EX45(C)/EX50(C) OPERATING PRINCIPLE OF PRE- HEAT SYSTEM The glow plug lamp comes on for 8 seconds and then goes off when the key switch is turned to the “ON” position. The engine should be started within 5 seconds after the glow plug lamp goes off.
  • Page 124 If the lease the key. Then, the key is au- engine oil level is proper, contact tomatically turned back to the “ON” your local KIOTI Dealer. position. ! ! ! ! ! WARNING ! ! ! ! !

  • Page 125: Stopping The Engine

    KIOTI tractors are the same lic part is in a perfect condition in or- in shape. der to prevent malfunction in the en- The horn, turn signal lamp and gine as well as the hydraulic system.
  • Page 126 OPERATION JUMP STARTING 1. Check that the voltage of the dis- 6. Do not increase the work load rap- charged battery is same as the volt- idly after starting work. age of the other tractor or vehicle 7. Run the engine without load for for jump start (specification for this approx.

  • Page 127: Operating The Tractor

    EX35(C)/EX40(C)/EX45(C)/EX50(C) OPERATING THE TRACTOR STARTING 6. Start the engine of the tractor with the normal battery. 7. Start the engine of the tractor with the discharged battery. 8. Disconnect the black cable from the negative battery terminals of both of the tractors. 9.
  • Page 128 OPERATION MANUAL Type HST Type H23O512A H11O513A H11O514A (1) Steering wheel (2) Tilt Pedal (1) Brake Pedal (LH / RH) (2) Brake Lock (1) position control lever (A) Lowering (B) Lifting (A) Lifting 4. Make sure the brake pedal of the Adjust the steering wheel accord- left and right side is engaged.
  • Page 129 EX35(C)/EX40(C)/EX45(C)/EX50(C) MANUAL Type H23O515A H11O516A H11O517A (1) Clutch Pedal (1) Parking Brake (2) Brake Pedal (1) Hand Throttle Lever (3) Connecting hook (A) Depressing Decrease Increase (B) Pressing Down 6. Increase slowly the engine RPM 7. Depress the clutch pedal fully Release the parking brake.
  • Page 130 OPERATION 10. The tractor starts to move if you ! ! ! ! ! MANUAL Type CAUTION take away the clutch pedal slowly. Never put a foot on the clutch (Manual Type) pedal during driving. The clut- HST Type ch disc can be rapidly worn. Make sure to operate the clutch fast when disengaging it and slowly when engaging it.

  • Page 131: To Fold The Rops

    EX35(C)/EX40(C)/EX45(C)/EX50(C) TO FOLD THE ROPS ! ! ! ! ! CAUTION You should always stop the engine, remove the key and set the parking brake before raising or folding the rops. Always perform such tasks from a safe and stable position at the rear of the tractor.

  • Page 132: To Raise The Rops To Upright Position

    OPERATION TO RAISE THE ROPS TO UP- RIGHT POSITION ! ! ! ! ! CAUTION To avoid accidents: Make sure to set the ROPS up- right and fasten the seat belt during work. If it is necessary to work with it folded, do not fasten the seat belt.

  • Page 133: Parking

    EX35(C)/EX40(C)/EX45(C)/EX50(C) PARKING 1. This tractor is not equipped with a separate parking brake. However uses the brake pedals instead. 2. Make sure to interlock the left and right brake pedals before applying the parking brake. 3. Pull the parking brake lever (2) up with the brake pedals depressed fully to engage the pedals with the latch.

  • Page 134: Turning

    OPERATION TURNING 7. If it is necessary to park the tractor You should turn slowly by lowering the IMPORTANT on a slope with the engine running, engine rotation if possible. The tractor may move slowly chock all four wheels (1) and per- ! ! ! ! ! with the engine running even WARNING...

  • Page 135: Driving On Slope

    EX35(C)/EX40(C)/EX45(C)/EX50(C) DRIVING ON SLOPE THE CAUTIONS WHEN COMING IN AND OUT OF PAVED ROAD 1. Please drive according to the con- ! ! ! ! ! WARNING ditions of the slope at safe speed Make sure that the coupling de- so that the engine is not under vice of brake pedal and differ- heavy load if possible.

  • Page 136: Precautions While Driving On The Road

    OPERATION PRECAUTIONS WHILE DRIV- ING ON THE ROAD ! ! ! ! ! WARNING If the tractor is broken down during driving on the road, move it to a safe place to service. If not, it can cause per- H11O521A H11O522A (1) Direction Indicator (rear) (1) Brake Pedal(LH)

  • Page 137: Loading Into And Unloading Out Of The Truck

    EX35(C)/EX40(C)/EX45(C)/EX50(C) PRECAUTIONS WHEN USING LOADING INTO AND UNLOAD- POWER STEERING ING OUT OF THE TRUCK 1. When you load the tractor, do it by loader and the like, the steering driving backward. wheel operation can be getting a little heavy. Operate the steering 2.
  • Page 138 Therefore, the angle of quent turning is required. How- the KIOTI emblem on the center ever, it may be inconvenient when of the steering wheel may differ driving at a high speed as the occasionally, which is normal.
  • Page 139 EX35(C)/EX40(C)/EX45(C)/EX50(C) 3-POINT HITCH CONTROL SYSTEM ! ! ! ! ! ! ! ! ! ! WARNING WARNING If stopping the engine while When driving on a road with an driving, the steering perfor- implement attached to the rear mance can become deteriorated of the tractor, the friction of the due to loss of hydraulic power, front wheels becomes poor, re-...
  • Page 140 OPERATION 5. Therefore, the implement attached to the lower link may be lifted by pro- trusion on the ground when it is low- ered to the ground. It is called as "floating." H11O538A H11O530A (1) Lower Link (1) Lowering Speed Control Lever (A) High speed (B) Low Speed 2.
  • Page 141 EX35(C)/EX40(C)/EX45(C)/EX50(C) DRAFT CONTROL(IF EQUIPPED) ! ! ! ! ! WARNING If trying to lift an object with ex- cessive weight by the 3-point hitch while the tractor is not equipped with proper front suit case weights, the front wheels may be lifted instead, leading to roll over.
  • Page 142 KIOTI Dealer. the desired plowing depth and lock 3. To keep the plowing depth shallow, the lever with the lock bolt. put the draft control lever to the rear 6.

  • Page 143: Exterior Hydraulic Control System

    EX35(C)/EX40(C)/EX45(C)/EX50(C) EXTERIOR HYDRAULIC CONTROL SYSTEM DOUBLE ACTING VALVE LEVER KIOTI supplies two types of the double ! ! ! ! ! CAUTION acting valves by region: self-return The implement may shake up type and detent type. and down as the draft sensor is...
  • Page 144 OPERATION SINGLE ACTING AND DOUBLE ACTING CYLINDER IMPORTANT Put the detent valve operating lever into the neutral position when the hydraulic implement is not in use. If the detent valve is kept in the operating position for an extended period of time, the relief valve is kept open and the temperature of the hydrau- lic fluid rises, leading to dam-...
  • Page 145 EX35(C)/EX40(C)/EX45(C)/EX50(C) CONNECTING AND DISCONNECT- ING IMPLEMENT HYDRAULIC HOSE 3. When the cylinder is contracted, the 6. Start the ngine and check the oper- CONNECTION hydraulic fluid returned from the cyl- ating status and leakage. 1. Make sure to stop the engine be- inder is drained to the transmission fore connecting it.
  • Page 146 OPERATION 6. Close the dust-proof cover of the female coupler of the tractor. Wrap the male coupler of the implement with a plastic bag to prevent contamination. ! ! ! ! ! WARNING Never connect or disconnect the implement hydraulic hose while the pressure in it is not released or the engine is running.
  • Page 147 MEMO MEMO...

  • Page 148: 3-Point Hitch Implement Operation

    3-POINT HITCH IMPLEMENT OPERATION HANDLING 3-POINT HITCH IMPLEMENT ....6-2 PRECAUTION FOR HANDLING 3-POINT HITCH IMPLEMENT ................6-2 PRECAUTION FOR INSTALLING 3-POINT HITCH IMPLEMENT ................6-3 ATTACHING DEVICES FOR AN IMPLEMENT ... 6-4 ADJUSTMENT OF LIFT ROD ............ 6-4 ADJUSTMENT OF TOP LINK ............ 6-5 ADJUSTMENT OF STABILIZER ..........

  • Page 149: Handling 3-Point Hitch Implement

    EX35C/EX40(C)/EX45(C)/EX50(C) HANDLING 3-POINT HITCH IMPLEMENT PRECAUTION FOR HANDLING 3-POINT HITCH IMPLEMENT 4. In case that you adjust the ! ! ! ! ! WARNING implement, apply the parking brake Read and understand the of the tractor, or stop the engine, owner’s manual of the attached then perform the adjustment after implement thoroughly to oper-...

  • Page 150: Precaution For Installing 3-Point Hitch Implement

    3-POINT HITCH IMPLEMENT OPERATION PRECAUTION FOR INSTALLING 3-POINT HITCH IMPLEMENT ! ! ! ! ! CAUTION A plate describing how to attach the implement is placed on the standard implement of our company. When you are attaching an implement (like rotary) not re- quiring any traction, mount the assembling spot of the top link into the hole A.

  • Page 151: Attaching Devices For An Implement

    EX35C/EX40(C)/EX45(C)/EX50(C) ATTACHING DEVICES FOR AN IMPLEMENT ADJUSTMENT OF LIFT ROD H23O533A (1) Lift Rod (2) Lift Rod Handle (3) Stopper 1. Adjust the implement level balanced by turning the lift rod handle. 2. After adjustment, fix it with the stopper. H23O532A (5) Lower Link (1) Top Link...

  • Page 152: Adjustment Of Top Link

    3-POINT HITCH IMPLEMENT OPERATION ADJUSTMENT OF TOP LINK ADJUSTMENT OF STABILIZER ! ! ! ! ! WARNING Stop the engine and lower the attachment on the ground prior to disconnecting the lift rod from the lower link. Check that the attachment for proper sup- porting and there’s pressure re- mained in the hydraulic system to remove the lift rod holding...

  • Page 153: Draft Hitch And Trailer

    EX35C/EX40(C)/EX45(C)/EX50(C) REMOVAL AND INSTALLATION OF 3-POINT HITCH IMPLEMENT DRAFT HITCH AND TRAILER (WITH PTO SHAFT) H23O547A H11O682A H11O562A (1) Draw Bar (1) Safety Chain (1) Implement Support The draw bar is used to pull an 1. Drive the tractor backward to move ! ! ! ! ! WARNING implement, such as a trailer.
  • Page 154 3-POINT HITCH IMPLEMENT OPERATION H11O567A H11O564A H11O566A (1) Telescopic Stabilizers Pin (1) Latch (2) Lower Link End (1) Lower Link 3. Remove both of the Telescopic Sta- 4. Press the latch to pull out the lower 5. Install the lower link to the imple- bilizers fixing pins.
  • Page 155 EX35C/EX40(C)/EX45(C)/EX50(C) H11O569A H11O561A H11O563A (1) Lower Link End (1) Top Link (3) Snap Pin (1) Telescopic Stabilizers Pin (2) Lock pin 6. Start the engine and drive backward 7. Separate the top link from its 8.Turn the top link to make the imple- toward the implement.
  • Page 156 3-POINT HITCH IMPLEMENT OPERATION IMPORTANT Consult your local KIOTI Dealer for selection of the universal joint. When selecting a universal joint, make sure that it is not too short to come off the its female and male shafts at the highest...

  • Page 157: Handling Loader

    EX35C/EX40(C)/EX45(C)/EX50(C) HANDLING LOADER EXTERIOR VIEW (1) Loader Mounting Bracket (2) Balancing Cylinder (3) Loader Arm (4) Boom (5) Grill Guard (6) Tilt Cylinder (7) Bucket For detailed information about instal- lation and use of the front loader, re- fer to the separate manual of the loader.

  • Page 158: Driving On Slope

    3-POINT HITCH IMPLEMENT OPERATION DRIVING ON SLOPE WHEN LOADED BUCKET AND WHEN UNLOADED BUCKET AND REAR BALLAST ARE INSTALLED REAR BALLAST ARE INSTALLED When driving on uphill with the loaded DRIVING ON UPHILL DRIVING ON UPHILL bucket and rear ballast installed, keep the higher end of the tractor heavier.
  • Page 159 EX35C/EX40(C)/EX45(C)/EX50(C) When driving on downhill with the When parking the tractor which is empty bucket and rear ballast equipped with a loader or backhoe, installed, keep the rear ballast toward make sure that the loader or the boom the higher level of the ground. In other of the backhoe is lowered on the words, drive backward on uphill and ground.

  • Page 160: Joystick Lever

    3-POINT HITCH IMPLEMENT OPERATION JOYSTICK LEVER H11O559A H11O587A H11O588A (1) Joystick Lever (A) Boom Down (B) Boom Up (A) Bucket Roll Back (B) Bucket Dump 1. Up and down of boom 2. Roll back & dump Pulling the joystick lever back(B) lifts “Roll back”...
  • Page 161 EX35C/EX40(C)/EX45(C)/EX50(C) 3. Float 4. Regen. 7. Up & roll back The floating function is activated The Regen. function is activated The boom can be lifted and the when the joystick lever is pushed when the joystick lever is pushed bucket can scoop up by operating one position further from the down one position further to the right from the joystick lever to the rear left po-...

  • Page 162: Joystick Valve

    3-POINT HITCH IMPLEMENT OPERATION JOYSTICK VALVE ! ! ! ! ! ! ! ! ! ! WARNING WARNING Do not leave the tractor with the To avoid accidents: boom off the ground in any Pressurized diesel fuel or hy- circumstances. If it is neces- draulic fluid may be sprayed on sary, lock the joystick.
  • Page 163 MEMO MEMO...
  • Page 164 MAINTENANCE MAINTENANCE CHECK LIST ..7-3 CHECKING SEAT BELT AND ROPS(K) ... 7-12 CHANGING ENGINE OIL AND DAILY CHECK CHART ....... 7-3 REPLACING FILTER(L) ......7-13 MAINTENANCE SCHEDULE CHART ..7-4 REPLACING TRANSMISSION FLUID LUBRICANTS ......... AND FILTER(M) ........7-15 CHANGING FRONT AXLE CASE DAILY CHECK ........
  • Page 165 MAINTENANCE POWER STEERING LINE(AA) ....7-27 FLUSH COOLING SYSTEM AND AIR CONDITIONER BELT TENSION(AB) 7-28 CHANGING COOLANT(AJ) ...... 7-30 CLEANING AIR CONDITIONER BLEEDING FUEL SYSTEM(AK) ....7-32 CONDENSER(AC) ........7-28 DRAINING WATER FROM CLUTCH ADJUSTING FRONT AXLE PIVOT(AD) ..7-28 HOUSING(AL) ..........

  • Page 166: Maintenance

    MAINTENANCE MAINTENANCE CHECK LIST DAILY CHECK CHART SERVICE SCHEDULE MAINTENANCE ITEM SERVICE REQUIRED CODES Engine Oil Check the oil level and add needed. Do not overfill. Hydraulic (Trans / Diff) Fluid Check level and add as needed. Engine Air Filter and Air System Check condition indicator (if equipped).

  • Page 167: Maintenance Schedule Chart

    EX35(C)/EX40(C)/EX45(C)/EX50(C) MAINTENANCE SCHEDULE CHART MAINTE- MAINTENANCE RUN HOUR RUN AGE NANCE REMARKS INTERVAL ITEM 1500 3000 1YEAR 2YEAR CODES Engine oil Change Replace Transmission oil filter Replace HST oil filter Change Transmission fluid Front axle oil Change Adjust Front axle pivot Check Engine start system Apply...
  • Page 168 3 Replace only if necessary. The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S.EPA exhaust emission standard non-road emission regulation. As the engine owner, you are responsible for the performance of the required...

  • Page 169: Lubricants

    EX35(C)/EX40(C)/EX45(C)/EX50(C) LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. Capacity [ (U.S.gal.)] Section Lubricants EX35(C) EX40(C) EX45(C) / 50(C) Fuel Smokeless diesel 45 (11.9) 8.0 (2.1) 8.7 (2.3) An antifreezing solution(Ethylene glycol) + Pure water (50:50) Coolant 8.9 (2.4)

  • Page 170: How To Disconnect The Hood(A)

    MAINTENANCE MAINTENANCE CODE HOW TO DISCONNECT THE HOOD(A) OPENING SIDE COVER(B) H11O601A H11O602A H11O603A (1) Hood (2) Handle (1) Hood (1) Side Cover (2) Hook (A) Pull (A) Pull 1. The hood can be opened by pulling 1. The side covers (LH/RH) should be ! ! ! ! ! CAUTION the handle on the lower right of it while...

  • Page 171: Checking And Adding Fuel(C)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) CHECKING AND ADDING FUEL 1. Turn the key switch to "ON", check ! ! ! ! ! CAUTION the amount of fuel by fuel gauge. Be careful not to trap your fin- 2. If the needle on the fuel gauge is gers when closing the side close to the red zone (“E”) or the fuel cover.

  • Page 172: Checking Transmission Fluid Level(D)

    MAINTENANCE CHECKING TRANSMISSION FLUID LEVEL(D) IMPORTANT Do not permit dirt or trash to get into the fuel system. Be careful not to let the fuel tank become empty, otherwise air will enter the fuel system, ne- cessitating bleeding before next engine start.

  • Page 173: Checking Engine Oil Level(E)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) CHECKING ENGINE OIL LEVEL(E) IMPORTANT If oil level is low, do not run en- gine. Never add the oil over the up- per limit. H11O608A H11O607A (1) Oil Inlet Plug (2) Gauge (1) Oil Dipstick (A) Oil Level is Acceptable Within This Range (A) Upper Limit (B) Lower Limit 1.

  • Page 174: Checking Coolant Level(F)

    MAINTENANCE CHECKING COOLANT LEVEL 3. The tractor is furnished with a mix- IMPORTANT ture of anti-freeze and water in a ra- When using oil of different tio of 50:50 which is usable in any maker or viscosity from the pre- season.

  • Page 175: Cleaning Grill, Radiator Screen(G)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) CLEANING GRILL, RADIATOR CHECKING BRAKE AND CHECKING GAUGES, METER SCREEN(G) CLUTCH PEDALS(H) AND EASY CHECKER(I) 1. The brake and clutch pedals should 1. Inspect the instrument panel for bro- be inspected for free travel, and ken gauge(s), meter(s) and Easy smooth operation.

  • Page 176: Changing Engine Oil And Replacing Filter(L)

    MAINTENANCE CHANGING ENGINE OIL AND REPLACING FILTER(L) H11O611A H11O612A H11O613A (1) Oil Inlet (2) Gauge (1) Drain Plug (1) Engine Oil Filter (A) Oil level is acceptable within this range 1. Park the tractor on a level ground and 2. Stop the engine, apply the parking 4.
  • Page 177 Keep the used oil out of reach of places not designated by regul- children. ations. Observe applicable reg- ulations when disposing used oil and filters. IMPORTANT Use only KIOTI genuine engine oil and filters to insure smooth operation and durability of the engine.

  • Page 178: Replacing Transmission Fluid And Filter(M)

    MAINTENANCE REPLACING TRANSMISSION FLUID AND FILTER(M) MANUAL Type HST Type H11O614A H11O616A (1) Drain Plug (1) Oil Filter Catridge The transmission fluid should be 3. To drain the used fluid, place the oil changed if it is contaminated or after pan under the transmission case and the transmission is serviced.
  • Page 179 KIOTI genuine filter. 7. Run the engine for a few minutes and Do not operate the tractor im- then stop it after installing a new filter.

  • Page 180: Changing Front Axle Case Oil(N)

    MAINTENANCE CHANGING FRONT AXLE CASE OIL(N) 1. To drain the used oil, remove the right and left drain plugs and filling plug at the front axle case and drain the oil completely into the oil pan. 2. After draining reinstall the drain plugs. 3.

  • Page 181: Adjusting Brake Pedal(O)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) ADJUSTING BRAKE PEDAL(O) Using the brake pedal for an extended MANUAL Type period of time causes it to play. This Proper may lead to deterioration of the braking brake pedal performance and malfunction of the Keep the free travel in free travel the right and left brake braking system.

  • Page 182: Lubricating Grease Fittings(P)

    MAINTENANCE LUBRICATING GREASE FITTINGS(P) Apply high-quality multi-purpose grease onto the positions in the figure at every 50 hours of operation or whenever necessary and record the operating time when applying it. H11O621A H23O622A H11O623A (1) Grease Fitting (Front Bracket Axle Pivot) (1) Grease Fitting (Power Steering Cylinder) (RH, LH) (1) Grease Fitting(Bevel Gear Case, LH/RH) (2) Grease Fitting (Power Steering Cylinder)(RH,LH)

  • Page 183: Checking Wheel Bolt/Nut Torque(Q)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) CHECKING WHEEL BOLT/NUT ADJUSTING CLUTCH PEDAL TORQUE(Q) ! ! ! ! ! MANUAL Type CAUTION To avoid personal injury: Never operate tractor with a loose rim, wheel, or axle. Any time bolts and nuts are loosened, retighten to specified torque.

  • Page 184: Replacing Fuel Filter(S)

    MAINTENANCE REPLACING FUEL FILTER(S) 1. If the clutch does not operate prop- ing sure that it is free from dust and erly due to its excessive play, ad- dirt. Assure that all o-rings are in just its play using the turnbuckle. place.

  • Page 185: Replacing Air Cleaner Primary Element(T)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) REPLACING AIR CLEANER PRIMARY ELEMENT(T) 4. When cleaning the element, refer to IMPORTANT the instructions that follow. Do not run the engine with filter 5. If the element is stained with carbon element removed. , dust or oil, replace the filter. Be sure to refit the cap with the 6.

  • Page 186: Checking Fuel Lines(U)

    MAINTENANCE CHECKING FUEL LINES(U) ADJUSTING FAN BELT TENSION(V) 3. If the fuel pipes and hose clamps are found damaged or deteriorated ear- lier than two years, then change them immediately. 4. After the fuel pipe and hose clamps have been changed, bleed the fuel system.

  • Page 187: Battery(W)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) BATTERY(W) PRECAUTIONS FOR HANDLING 4. In order to set the belt tight, move 3. Check the battery and cable for dam- the upper part of the alternator age and corrosion. backward. 4. Apply grease to the terminals and 5. Apply moderate thumb pressure to cable end in order to prevent corr- the belt between pulleys.
  • Page 188 MAINTENANCE CHARGING DIRECTION FOR STORAGE ! ! ! ! ! CAUTION 1. While charging the battery, steam is 1. When storing the tractor for a long The charge warning lamp comes generated from water in the ele- period, remove the battery from on if the charging system is ctrolyte.

  • Page 189: Checking Intake Air Line(X)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) CHECKING INTAKE AIR LINE ADJUSTING TOE-IN(Y) READJUSTMENT ADJUSTING PROCEDURE H11O634A T46OA36A H23O635A (1) Air Line Hose (A) Wheel - To - Wheel Distance At Front (1) Tie Rod Lock Nut (2) Tie Rod (B) Wheel - To - Wheel Distance At Rear 1.

  • Page 190: Checking Radiator Hose And Clamp(Z)

    MAINTENANCE CHECKING RADIATOR HOSE POWER STEERING LINE(AA) AND CLAMP(Z) It is a good practice to replace the ra- diator hoses every two years. PRECAUTION AT OVERHEATING Take the following actions in the event the coolant temperature reaches the boiling point, what is called "Over- heating".

  • Page 191: Air Conditioner Belt Tension(Ab)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) AIR CONDITIONER BELT CLEANING AIR CONDITIONER ADJUSTING FRONT AXLE TENSION(AB) CONDENSER(AC) PIVOT(AD) H11O641A H11O638A H11O640A (1) Air Conditioner Belt (1) Wing Bolt (2) Condenser (1) Adjusting Bolt (2) Lock Nut (A) tension Amount 1. Stop the engine and apply the park- 1.

  • Page 192: Adjusting Engine Valve Clearance(Ae)

    This service can be affected by the en- 2. Unscrew the air cleaner clip and re- gine sensitively. Therefore, contact your move the cover. local KIOTI Dealer for this service. 3. Clean the inside of the air cleaner housing by blowing compressed air through it.

  • Page 193: Checking Air Conditioner Hose(Ag)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) REPLACING AIR FILTER(AI) FLUSH COOLING SYSTEM AND CHANGING COOLANT(AJ) CHECKING AIR CONDITIONER HOSE(AG) Check the linkage and damage of the air conditioner hose and pipe. CHECKING CAB CUSHION RUBBER(AH) Check the damage of the cab cushion rubber. H11O639A H11O643A (1) Bolt (2) Filter (1) Drain Cock...
  • Page 194 Even though the coolant is If the coolant leaks, contact your cooled down, turn the cap to its local KIOTI Dealer. first stop and then wait until it is H11O644A depressurized before removing (1) Radiator Cap (2) Reservoir Tank the cap completely.

  • Page 195: Bleeding Fuel System(Ak)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) ANTI-FREEZE BLEEDING FUEL SYSTEM(AK) This tractor is filled with 50% of ethyl- * At 760 mmHg pressure (atmosph- ene glycol at factory. eric). A higher boiling point is ob- tained by using a radiator pressure If the anti-freeze has been replaced by cap.
  • Page 196 MAINTENANCE ! ! ! ! ! CAUTION Do not operate the start motor for more than 10 seconds 6 6 6 continuously. Instead, operate it for several times within 10 sec- onds each time. 3. When the amount of the fuel in the fuel filter port goes over 3/4 level, stop cranking the engine and turn the cock in the figure to the “ON”...

  • Page 197: Draining Water From Clutch Housing(Al)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) CHECKING AND REPLACING WIPER(AM) DRAINING WATER FROM CLUTCH HOUSING(AL) INSPECTION IMPORTANT If you forget to install the plug, the clutch can be damaged. For- eign material can enter through the open drain hole. H11O647A H11O648A (1) Plug (1) Wiper 1.
  • Page 198 MAINTENANCE REPLACEMENT H11O649A H11O650A H11O651A (1) Wiper Arm (3) Wiper Blade (1) Wiper Blade (1) Wiper Arm (2) Fixing Lever (2) Wiper Fixing Lever 1. Set the wiper upright to replace the 3. Lower the blade and pull out the blade 4.

  • Page 199: Replacing Fuse(An)

    EX35(C)/EX40(C)/EX45(C)/EX50(C) REPLACING FUSE(AN) ! ! ! ! ! CABIN MODEL CAUTION When wiping the windshield, set the wiper blade upright, spray water onto the glass with a hose, and wipe the glass with clean cloth. If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid, never operate the wiper.
  • Page 200 MAINTENANCE H11O676A H11O655A (1) Fuse Storage Case (2) Fuse 3. If the fuse is blown, replace it with a new fuse with same capacity. Make sure it is firmly installed. There are marks for the fuse capacity 4. Install the fuse box cover. and location on the cover of the fuse panel.

  • Page 201: Replacing Cabin Fuse(Ao)

    HST Type If the replaced fuse is blown soon, it is probable that the wir- ing system is faulty. In this case, contact your local KIOTI Dealer. H11O675A If the fusible link, relay or other electrical component is faulty, contact your local KIOTI Dealer.

  • Page 202: Slow Blow Fuse(Ap)

    Bulb Capacity Refer to the chapter “Trouble- Headlamp shooting” in this manual or con- Position lamp (front) tact your local KIOTI Dealer for Stop/Position lamp (rear) specific information dealing with Turn signal lamp electrical problems. H11O657A Work lamp Cluster...
  • Page 203 EX35(C)/EX40(C)/EX45(C)/EX50(C) HEADLAMP H11O658A H11O659A H11O661A (1) Handle (1) Connector (2) Rubber Cover (A) Pull (B) Open 1. Turn the key switch to the “OFF” po- 2. Disconnect the connector. 4. Press down the safety spring and sition and open the hood. turn it counterclockwise to remove 3.
  • Page 204 MAINTENANCE Work lamp (FRT/RR) ! ! ! ! ! WARNING The work lamp uses a halogen bulb. If using a bulb other than the Do not touch the illuminating part of the specified one, the lamp can be halogen bulb. damaged and the tractor can The bulb life can be shortened by finger even catch fire.
  • Page 205 EX35(C)/EX40(C)/EX45(C)/EX50(C) ROOM LAMP H11O663A H11O664A H23O665A (1) Work Lamp Glass Case (1) Work Lamp Bulb (1) Room Lamp 1. Turn the key switch to the “OFF” po- 2. Unscrew the ground wire screw, dis- 1. Fit a flat-bladed screwdriver into the sition and unscrew the screw from connect the connector, and turn the edge of the room lamp and pry off...
  • Page 206 MAINTENANCE TURN SIGNAL LAMP (REAR) H11O666A H11O667A H11O668A (1) Room Lamp Bulb (1) Turn Signal Lamp (RR) (1) Protective Cover (2) Mounting Bolt 2. Remove the room lamp bulb by pull- 1. The turn signal lamp (rear) is installed 2. Unscrew the mounting bolts from the ing it up.
  • Page 207 You can be burnt by the hot bulb. For some bulbs which require delicate handling or work process, contact your local KIOTI Dealer. Do not touch the illuminating H11O670A H11O671A glass part of the halogen bulb. (1) Turn Signal Lamp (RR) Bulb...

  • Page 208: Checking Refrigerant(Ar)

    - Air conditioner switch : ON sure to put the key switch and cal KIOTI Dealer if malfunction is found. the switch for the corresponding ! ! ! ! ! bulb to the “OFF” position.
  • Page 209 MEMO MEMO...
  • Page 210 STORAGE AND DISPOSAL TRACTOR STORAGE ..........8-2 DAILY STORAGE ................ 8-2 LONG-TERM STORAGE ............8-2 USING TRACTOR AFTER STORAGE ........8-4 USAGE AND DISPOSAL ..........8-5...

  • Page 211: Tractor Storage

    EX35(C)/EX40(C)/EX45(C)/EX50(C) TRACTOR STORAGE LONG-TERM STORAGE DAILY STORAGE 1. Keep the tractor clean when it is Follow the instructions below if the trac- 5. Change the engine oil and run the stored. Make sure to wash it after tor is not to be used for a long period of engine to circulate oil throughout the work.
  • Page 212 STORAGE AND DISPOSAL 13. If a loader or implement is installed, lower it onto level ground. 14. Apply grease to the exposed cylin- der rod. 15. Wash the cooling system and drain water from it. Also, add anti-freeze as well as coolant. 16.

  • Page 213: Using Tractor After Storage

    EX35(C)/EX40(C)/EX45(C)/EX50(C) USING TRACTOR AFTER STORAGE 1. Check the tire air pressure and in- at least 5 minutes. Stop the engine ! ! ! ! ! CAUTION flate the tires if they are low. and visually inspect the tractor. To avoid injury: Check if there is leakage.

  • Page 214: Usage And Disposal

    2. Never leave or discard the expired tractor or implement, but contact your local KIOTI Dealer to dispose it according to the regulations. 3. Avoid working under high load as it can cause excessive exhaust gas,...
  • Page 215 MEMO MEMO...
  • Page 216 TROUBLESHOOTING ENGINE TROUBLESHOOTING ........9-2 TRACTOR TROUBLESHOOTING ....... 9-4...
  • Page 217 EX35(C)/EX40(C)/EX45(C)/EX50(C) This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. ENGINE TROUBLESHOOTING CAUSE COUNTERMEASURES 1. When engine is Fuel is thick and doesn’t flow.
  • Page 218 TROUBLESHOOTING CAUSE COUNTERMEASURES 1. When engine is Start motor does not rotate when Depress the clutch pedal unless depressed (Manual type). difficult to start key switch is turned Put the PTO switch to the OFF position. If the switch or start motor is faulty, have it repaired in a workshop.
  • Page 219 EX35(C)/EX40(C)/EX45(C)/EX50(C) TRACTOR TROUBLESHOOTING CAUSE COUNTERMEASURES 1. When tractor does Check the shift levers. Shift lever is in neutral position not move while engine is running Parking brake is applied Release the parking brake. 2. Clutch is not oper- Clutch slips (idles) Check and adjust the clutch pedal play.
  • Page 220 TROUBLESHOOTING CAUSE COUNTERMEASURES Oil is leaked from pipe or hose The pipe clamp is loose. Re-tighten it. 5. Hydraulic system is faulty The pipe is cracked. Have it repaired in a workshop. 3-point hitch cannot be lowered Set the lowering speed control lever to the lowering position if it is set to the stop position.
  • Page 221 EX35(C)/EX40(C)/EX45(C)/EX50(C) CAUSE COUNTERMEASURES 6. Electric system is Battery cannot be charged Check the battery and alternator. faulty Horn does not sound The horn switch is faulty. Replace it. The wiring is faulty. Repair it. The horn is damaged. Repair or replace it. Turn signal lamps do not blink The bulb is blown.
  • Page 222 TROUBLESHOOTING CAUSE COUNTERMEASURES 8. A/C performance is The internal parts are not sufficiently lubricated. Abnormal noise occurs Add lubricant. poor The belt is loose. Adjust the belt tension. The bracket is loose. Tighten its bolts again. Inner and outer components are damaged. Check and repair them.
  • Page 223 MEMO MEMO...
  • Page 224 INDEX INDEX ................. 10-2...
  • Page 225 EX35(C)/EX40(C)/EX45(C)/EX50(C) NUMBERICAL BATTERY CHARGING LAMP ..........4-18 3-POINT HITCH CONTROL SYSTEM ........ 5-22 BATTERY(W) ............... 7-24 4WD INDICATOR ..............4-22 BELTS AND RUBBER PARTS ..........2-5 4WD SWITCH ..............4-10 BLEEDING FUEL SYSTEM(AK) .......... 7-32 7-PIN POWER OUTPUT SOCKET ........4-56 BRAKE (ONE SIDE) LAMP ..........
  • Page 226 INDEX CHECKING RADIATOR HOSE AND CLAMP(Z) ....7-27 DRAINING WATER FROM CLUTCH HOUSING(AL) ..7-34 CHECKING REFRIGERANT(AR) ........7-45 DRIVING ON SLOPE ............5-18 CHECKING SEAT BELT AND ROPS(K) ......7-12 DRIVING ON SLOPE ............6-11 CHECKING TRANSMISSION FLUID LEVEL(D) ....7-9 CHECKING WHEEL BOLT/NUT TORQUE(Q) ....
  • Page 227 EX35(C)/EX40(C)/EX45(C)/EX50(C) FORWARD/REVERSE DRIVING PEDALS ......4-36 FUEL GAUGE ..............4-16 JOYSTICK LEVER .............. 4-42 JOYSTICK LEVER .............. 6-12 GENERAL PRECAUTIONS ..........1-2 JOYSTICK VALVE ..............6-15 GENERAL SPECIFICATIONS ..........3-4 GLOW PLUG INDICATOR ..........4-20 KEY SWITCH ................ 4-7 L INDICATOR ..............4-24 H INDICATOR ..............
  • Page 228 INDEX PRECAUTIONS WHILE DRIVING ON THE ROAD ..... 5-19 N INDICATOR ..............4-23 PRE-OPERATION ..............5-2 PRODUCTION NUMBER ............. 2-2 PTO INDICATOR ..............4-22 OILS AND FLUIDS ..............2-4 PTO SELECTION SWITCH ..........4-12 OPENING SIDE COVER(B) ..........7-7 PTO SWITCH ..............4-11 OPERATING THE CONTROLS ...........
  • Page 229 EX35(C)/EX40(C)/EX45(C)/EX50(C) TRANSMISSION NUMBER ........... 2-3 SAFETY DECAL MAINTENANCE ........1-16 TRAVELING SPEED ............. 3-7 SAFETY PRECAUTIONS DURING SERVICING ....1-11 TREAD ................4-60 SAFETY PRECAUTIONS WHEN USING THE LOADER ..1-13 TURN SIGNAL LAMP ............4-20 SEAT ADJUSTMENT ............4-38 TURNING ................

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