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Kioti DS4110 Manual

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Congratulations, and welcome to the fabulous world of DS4110(HS) / DS4510(HS) ownership, where seri-
ous work is made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong In-
dustrial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid
quality control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI DS4110(HS) / DS4510(HS), it is the policy of KIOTI tractor
to provide an owner's manual which includes helpful information about tractor safety, operation and mainte-
nance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help
you.
< NOTE >
Make sure to read this manual carefully and keep it handy for future reference.
When leasing or transferring this tractor, deliver this manual together with the tractor.
The specifications in this manual are subject to change without notice.
M50-EU-00.indd 1
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2009-09-17 오후 1:15:06

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Summary of Contents for Kioti DS4110

  • Page 1 KIOTI DS4110(HS) / DS4510(HS), it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and mainte- nance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
  • Page 2 M50-EU-00.indd 2 2009-09-14 오후 2:22:41...
  • Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS ........ PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS ..........DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3- POINT HITCH IMPLEMENT AND LOADER OPERATION .. MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX ............... M50-EU-00.indd 3 2009-09-17 오후...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ......1-1 vEhICLE IDENTIFICATION NUmBER ..... 2-2 PRECAUTIONS BEFORE OPERATION ..1-2 tractor serial nuMBer ........ 2-2 enGine serial nuMBer ........2-2 General precautions ........1-2 transMission nuMBer ........2-2 PRECAUTIONS DURINg OPERATION ... 1-5 ESSENTIAL REPLACEmENT PART ....
  • Page 5 TABLE OF CONTENTS DESCRIPTION OF OPERATINg SYSTEm .. 4-1 pto indicator ..........4-13 ExTERIOR vIEW ..........4-2 OPERATINg ThE CONTROLS ..... 4-14 SWITCh ............. 4-3 Main shift lever ..........4-16 ranGe Gear shift lever ......4-16 MountinG location ......... 4-3 shuttle shift lever ........4-16 key sWitch ............
  • Page 6 TABLE OF CONTENTS 7-PIN SOCkET ..........4-25 hoW to drive ........... 5-10 hoW to fold the rops ......... 5-13 TIRES, WhEELS AND BALLAST ....4-26 hoW to raise the rops to upriGht posi- tion ..............5-14 General tire inforMation ......4-26 parkinG ............. 5-15 inflation pressure ........
  • Page 7 TABLE OF CONTENTS OPERATION TIP FOR 3-POINT mAINTENANCE CODE ........7-8 hITCh ELEmENTS ........... 6-4 hoW to disconnect the hood (a) ..... 7-8 adjustMent of lift rod ....... 6-4 openinG side and front cover (B) ... 7-8 adjustMent of top link ....... 6-5 checkinG and addinG fuel(c) ......
  • Page 8 TABLE OF CONTENTS STORAgE AND DISPOSAL ......8-1 replacinG fuel filter (s) ......7-22 replacinG air cleaner priMary TRACTOR STORAgE ........8-2 eleMent (t) ............7-22 checkinG fuel lines (u) ....... 7-23 daily storaGe ........... 8-2 adjustinG fan Belt tension (v) ....7-24 lonG-terM storaGe ........
  • Page 9 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: This indicates that a condition may result in harm, serious in- jury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning. WARNING This indicates that a condition may result in damage to your vehicle or its equipment if the caution is not heeded. Follow the advice provided with the caution. CAUTION This mark indicates emphasis on notable characteristics or working procedures, and information about technology for easier operation.
  • Page 10 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Position Control-Lowered Posi- Low Range Fuel-Level tion Hazard Warning Lights Coolant Engine Coolant-Temperature...
  • Page 11 safety Precautions Precautions before oPeration ......1-2 General precautions ............... 1-2 Precautions during oPeration ......1-5 When startinG the enGine ............1-5 When drivinG the tractor ............. 1-8 When parkinG the tractor ............ 1-9 When operatinG the p.t.o............1-9 When usinG the 3-point hitch ..........

  • Page 12: Precautions Before Operation

    / ds4510(hs) ds4110(hs) / ds4510(hs) Precautions before oPeration general Precautions a careful operator is the best oper- ator. most accidents can be avoid- ed by observing certain precautions. to help prevent accidents, use these safety precautions, and pay attention to the job at hand.
  • Page 13 18. no alterations should be made to should always be used. this will your Kioti tractor. help to prevent accidental slips trips and falls. 15. Be sure to scrape off mud or soil from your shoes before mounting the tractor.
  • Page 14 / ds4510(hs) ds4110(hs) / ds4510(hs) 20. for your safety roPs with a seat belt is recommended for all appli- cations. note always use seat belt when the  tractor is equipped with a roPs and cab. never use the seat belt when tractor is not equipped with a roPs.

  • Page 15: Precautions During Operation

    safetY precautions safetY precautions Precautions during oPeration when starting the engine T66O108a T66O109a T66O110a 1. avoid accidental contact with gear 2. do not park your tractor on a 3. do not operate your tractor in shift levers while the engine is run- steep incline, and remember to an enclosed building without the ning.
  • Page 16 / ds4510(hs) ds4110(hs) / ds4510(hs) T66O112a T66O113a H61O101a (1) drawbar 4. make sure that all pressure lines 6. if the front of the tractor tends to 7. always use the proper ballast are tight before starting the tractor. rise up when heavy implements...
  • Page 17 safetY precautions safetY precautions 9. do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or at- tachments with your tractor you should first read their respective owner's manual. You should al- ways keep their safe operation procedures in mind.

  • Page 18: When Driving The Tractor

    / ds4510(hs) ds4110(hs) / ds4510(hs) when driving the tractor 3. Observe all local traffic and safety regulations. 4. turn the headlights on. dim them when meeting another vehicle. 5. drive at speeds that allow you to maintain control at all times.

  • Page 19: When Parking The Tractor

    safetY precautions safetY precautions when ParKing the tractor when oPerating the P.t.o. T66O120a T66O122a H61O103a (1) p.t.o shaft cover (2) p.t.o shaft cap s a f e t y l a b e l s a t t a c h e d t o t h e 1.

  • Page 20: When Using The 3-Point Hitch

    / ds4510(hs) ds4110(hs) / ds4510(hs) safety Precautions during servicing when using the 3-Point hitch T66O124a T66O125a H61O104a (1) 3-point hitch lowering speed knob (a) “fast” (B) “sloW” 1. use the 3-point hitch only with in order to service your tractor you 2.
  • Page 21 safetY precautions safetY precautions T66O126a T66O127a T66O128a 9. tire mounting should be done by 6. do not remove the radiator cap 7. When working with your tractors qualified professionals, with the while the coolant is hot. When electrical components you must proper equipment.
  • Page 22 / ds4510(hs) ds4110(hs) / ds4510(hs) T66O129a T66O130a T66O131a (1) cardboard (3) magnifying Glass (2) hydraulic line 12. make sure that wheel bolts have 14. fluid escaping from pinholes may 15. keep environmental pollution in been tightened to the specified be invisible.

  • Page 23: Safety Precautions When Using The Loader

    safetY precautions safetY precautions safety Precautions when using the loader H11O104a H11O102a H11O103a never let anyone get in the loader do not stand under the lifted load- the loader can be turned over if a and use the loader as a workbench. er or get close to it.
  • Page 24 / ds4510(hs) ds4110(hs) / ds4510(hs) H11O105a H11O106a H11O107a C56O185a never carry a big object with the When attaching or detaching the IMPORTANT loader unless a proper implement is loader, fix all parts which are con- roPs (roll over Protective ...
  • Page 25 safetY precautions safetY precautions H11O108a H11O107a do not allow loader arms or attach- keep bystanders away. no riders. ment to contact electrical power lines. electrocution will cause seri- ous injury or death. M50-EU-01.indd 15 2009-09-17 오후 1:16:39...

  • Page 26: Safety Decal Maintenance

    / ds4510(hs) ds4110(hs) / ds4510(hs) safety decal maintenance decal mounting location H61O185a M50-EU-01.indd 16 2009-09-17 오후 1:16:40...

  • Page 27: Decals

    safetY precautions safetY precautions decals (1) part no. : t2615-54112 (3) part no. : t2615-53061 (5) part no. : t4625-53191 avvertenZa avvertenZa 1. Before leaving the tractor, park the tractor on lev- el ground, apply the parking brake, disengage the P.T.O.
  • Page 28 / ds4510(hs) ds4110(hs) / ds4510(hs) (7) part no. : t4625-52351 (9) part no. : t2615-53561 (11) part no. : t2625-55111 (8) part no. : t4689-52181 (10) part no. : t4625-52361 (12) part no. : t4625-52191 M50-EU-01.indd 18 2009-09-17 오후 1:16:45...

  • Page 29: Cautions For Decal Maintenance

     contact your local Kioti deal- as well as the following instruction: er immediately to install a new CAUTION decal.
  • Page 30 MEMO MEMO M50-EU-01.indd 20 2009-09-17 오후 1:16:46...
  • Page 31 Precautions before oPeration Vehicle identification number ......2-2 TRACTOR SERIAL NUMBER ............2-2 ENgINE SERIAL NUMBER ............... 2-2 TRANSMISSION NUMBER ............... 2-2 essential rePlacement Part ........ 2-4 OILS ANd fLUIdS ................2-4 fILTERS .................... 2-4 BELTS ANd RUBBER pARTS............2-5 OThER COMpONENTS ..............

  • Page 32: Vehicle Identification Number

    / dS4510(hS) dS4110(hS) / dS4510(hS) Vehicle identification number transmission number tractor serial number engine serial number H61O201A H61O202A H61O203A (1) Tractor Serial Number plate (1) Engine Identification Plate (1) Transmission Serial Number This number is to identify the vehicle, Engine identification plate is installed The transmission number is en- and its plate is attached on the front on the cylinder head cover.
  • Page 33  ranty or major service, be sure to see your Kioti dealer. for service, con- date of Purchase:  tact the Kioti dealership from which you purchased your tractor or your local authorized Kioti dealer.

  • Page 34: Essential Replacement Part

    / dS4510(hS) dS4110(hS) / dS4510(hS) essential rePlacement Part oils and fluids filters item sPecification caPacitY Engine SAE 15W40 U.S.gal. (8 L) dAEdONg UTf55 Exxonmobil Mobilfluid Trans- 10.6 mission Bp:Tractran UTh U.S.gal. fluid Exxonmobil hydraulic (40 L) Shell:donax Td H11O204A H11O205A...

  • Page 35: Belts And Rubber Parts

    pRECAUTIONS BEfORE OpERATION pRECAUTIONS BEfORE OpERATION belts and rubber Parts other comPonents Part no descriPtion E6201-32443 Engine Oil filter T4620-38032 hydraulic filter E7230-11081 Air filter H11O206A H11O207A Belts, hoses and boots, which are The battery condition is very impor- made of rubber, get weakened and tant for engine start performance es- cracked as they age.
  • Page 36 MEMO MEMO M50-EU-02.indd 6 2009-09-28 오후 6:14:23...

  • Page 37: Specifications

    specifications General specifications ........... 3-2 ExtErnal dimEnsions ..............3-2 GEnEral spEcifications ............3-3 traVelinG speeD ............3-6 aGricultural ................3-6 iMpleMent liMitations ..........3-7 M50-EU-03.indd 1 2009-10-08 오전 8:29:35...

  • Page 38: General Specifications

    / ds4510(Hs) ds4110(Hs) / ds4510(Hs) General specifications external DiMensions mm (in.) iteM MoDel(all) 1. overall length (a1) 3,550 (140.0) 2. overall length (a2) 3,169 (124.7) 3. overall width (B) 1,574 (62.0) 4. overall height (c) 2,521 (99.0) 5. Wheel base (d) 1,850 (72.8)

  • Page 39: General Specifications

    General specifications MoDel iteM Ds4110 Ds4110Hs Ds4510 Ds4510Hs model 4a200lWE 4a220lWE number of cylinders total displacement 1,999 2,197 Bore and stroke mm( in.) 83×92.4 (3.3×3.6) 87×92.4 (3.4×3.6) Engine gross power Hp(kw) 41 (30.5) 45 (33.6) pto power Hp(kw) 31.4 (23.4)
  • Page 40 DS4110(HS) / DS4510(HS) DS4110(HS) / DS4510(HS) mODeL Item DS4110 DS4110HS DS4510 DS4510HS Forward 1.69~23.38 Ground speed 2,600 rpm (1.05~14.53) (Tire for agricultural) Reverse (Max) 1.57~21.57 km/h (m/h) 2,600 rpm (0.97~13.40) 4-wheel drive Mechanical Brake Wet multiple plates Differential lock Standard for rear axle...
  • Page 41 MoDel iteM Ds4110 Ds4110Hs Ds4510 Ds4510Hs type independent rear pto shaft 1- 3/8″6 splines speed ＠ 2,600 ＠ (pto rpm engine rpm) min. turning radius 2.98 (0.010) (with one rear wheel braked) m (feet) Weight (with rops) kg (lbs.) 1,600 (3,527 ) max.

  • Page 42: Traveling Speed

    / ds4510(Hs) ds4110(Hs) / ds4510(Hs) traVelinG speeD aGricultural [Manual sHuttle type 8×8] Km/h (m/h) ranGe Main forWarD reVerse 1.69(1.05) 1.57 (0.97) 2.36 (1.46) 2.17 (1.35) 3.64 (2.26) 3.36 (2.09) 5.32 (3.31) 4.91 (3.05) 7.46 (4.63) 6.88 (4.27) 10.35 (6.43) 9.55 (5.93)

  • Page 43: Implement Limitations

    (in.) iMpleMent Description Ds4110(Hs) Ds4510(Hs) reMarKs front end loader max. Bucket width 1,676 (66) 1,828 (72) Backhoe with sub frame max. digging depth 2,280 (90) 2,590 (102) do not use 3 point hitch backhoe tiller max.
  • Page 44 MEMO MEMO M50-EU-03.indd 8 2009-10-08 오전 8:29:38...
  • Page 45 DESCRIPTION OF OPERATING SYSTEM ExTERIOR vIEw ........4-2 OPERATING ThE CONTROlS ... 4-14 SwITCh ..........4-3 Main shiFt leVer ........4-16 range gear shiFt leVer ......4-16 Mounting location ........4-3 shuttle shiFt leVer .......4-16 Key switch ...........4-4 hydraulic shuttle shiFt leVer ..4-17 coMbination switch .........4-5 clutch pedal ..........4-17 hazard laMp switch .........4-6...
  • Page 46 DESCRIPTION OF OPERATING SYSTEM 7-PIN SOCkET ........4-25 TIRES, WhEElS AND bAllAST ..4-26 general tire information ....4-26 inflation Pressure .......4-27 treaD ............4-28 WHeel torQue anD DireCtion ....4-30 aDDitional WeigHt (oPtion) ....4-32 M50-EU-04.indd 2 2009-10-01 오후 1:05:17...

  • Page 47: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM ExtErior viEw H61O401B (1) Seat (6) ROPS (Roll Over Protective Structure) (11) Top Link (16) Lower Link (2) Steering Wheel (7) Turn Signal Lamp (12) Oil Gauge (17) Swing Draw Bar (3) Fuel Filler Cover (8) Fender Handle (13) PTO Shaft (18) Check Link (4) Bonnet...

  • Page 48: Switch

    / ds4510(hs) SwITCh MOuNTING lOCATION (1) combination switch (2) pto on/oFF switch (3) hazard lamp switch (4) Key switch H61O402A M50-EU-04.indd 4 2009-10-08 오전 8:46:19...

  • Page 49: Key Switch

    description oF operating systeM kEY SwITCh   the position “c” indicates the “on” the position “d” indicates the position. as soon as the key switch “manual preheat”. this position is turned to this position, the oil is a self-return type, so the key pressure warning lamp and bat- should be held there while pre- tery charge warning lamp comes...

  • Page 50: Combination Switch

    / ds4510(hs) COMbINATION SwITCh hEAD lIGhT SwITCh CAUTION Stop the engine immediately if  the oil pressure warning lamp does not go off after the en- gine is started. The engine may be severely damaged. If the battery charge warn- ...

  • Page 51: Hazard Lamp Switch

    description oF operating systeM hAzARD lAMP SwITCh TuRN SIGNAl lIGhT SwITCh hORN SwITCh H61O406A H61O407A H11O408A (1) turn signal light switch (1) horn switch (1) hazard lamp switch (a) right turn (b) left turn (a) on (b) oFF the turn signal lights are used when the horn switch can be operated this switch can be used to warn oth- turning the vehicle left or right.

  • Page 52: Pto Switch

    / ds4510(hs) PTO SwITCh CAUTION CAUTION To avoid personal injury and ac- If the hazard lamps are turned  cident: on for an extended period of before disassembling or clean- time while the engine is stopp-  in g t h e P TO s y s t e m , m a k e...

  • Page 53: Instrument Panel

    description oF operating systeM INSTRuMENT PANEl symbols on the instrument panel come on when the key switch is turned to the “on” position. H61O410B (1) battery charge warning lamp (4) Fuel gauge (7) glow plug indicator (2) tachometer (5) coolant temperature gauge (8) head light high beam lamp (3) engine oil pressure warning lamp (6) parking brake indicator...

  • Page 54: Tachometer/Hourmeter

    / ds4510(hs) TAChOMETER/hOuRMETER FuEl GAuGE the last digit represents 1 hour. the hourmeter does not operate if the engine is stopped even if the key switch is in the "on" position. H11O570A T85O410A (1) tachometer (1) Fuel gauge (2) hourmeter indicator “e”...

  • Page 55: Engine Coolant Temperature Gauge

    description oF operating systeM ENGINE COOlANT TEMPERATuRE GAuGE WARNING CAUTION Make sure to control the work There is no warning lamp for   load so that the needle is not running out of fuel. Therefore in the red zone. replenish the fuel immediately If the needle stays in the red when the needle approachs to...

  • Page 56: Engine Oil Pressure Warning Lamp

    Dealer or dealer or workshop immediately. workshop as soon as possible.

  • Page 57: Head Light High Beam Lamp

    description oF operating systeM TuRN SIGNAl lAMP GlOw PluG INDICATOR hEAD lIGhT hIGh bEAM lAMP H61O413A H61O414A H61O415A operating the turn signal lamp switch this indicates the operating condition this lamp comes on in blue when the up and down turns on the corre- of the preheat system.

  • Page 58: Parking Brake Warning Lamp

    / ds4510(hs) PARkING bRAkE wARNING PTO INDICATOR lAMP H61O416A H61O417A when the parking brake is actuated, this indicator shows the pto en- the lamp lights on. gagement condition. when the pto is engaged, this indicator comes on. CAUTION when the pto clutch is disengaged, this indicator goes off.

  • Page 59: Operating The Controls

    description oF operating systeM OPERATING ThE CONTROlS MANuAl ShuTTlE TYPE (1) shuttle shift lever (2) hand throttle lever (3) parking brake lever (For au) (4) clutch pedal (5) brake pedal (l) (6) brake pedal (r) (7) Foot throttle (8) Main gear shift lever (9) Front wheel drive lever (10) 3-point hitch lowering speed Knob (11) differential lock pedal...
  • Page 60 DS4110(HS) / DS4510(HS) HYDRAULIC SHUTTLE TYPE (1) Hydraulic Shuttle Shift Lever (2) Hand Throttle Lever (3) Parking Brake Lever (For AU) (4) Clutch Pedal (5) Brake Pedal (L) (6) Brake Pedal (R) (7) Foot Throttle (8) Main Gear Shift Lever...

  • Page 61: Main Shift Lever

    description oF operating systeM MAIN ShIFT lEvER RANGE GEAR ShIFT lEvER ShuTTlE ShIFT lEvER MANuAl ShuTTlE TYPE H61O419A H61O420A H61O418A (1) Main shift lever (1) range gear shift lever (1) shuttle shift lever (hi) high speed (low) low speed (F) Forward (r) reverse (n) neutral (n) neutral...

  • Page 62: Hydraulic Shuttle Shift Lever

    / ds4510(hs) CluTCh PEDAl hYDRAulIC ShuTTlE TYPE IMPORTANT Never put your foot onto the  clutch pedal during driving. The clutch disc can be worn prematurely. be sure to depress the clutch  pedal fully when shifting. Oth- erwise, the shift gear can be broken.

  • Page 63: Brake Pedal

    description oF operating systeM bRAkE PEDAl PARkING bRAkE lEvER 2. to make a sharp turn in a work field, disengage the left and right brake pedals to use one of brake pedals separately. unlock the brake lock, and then turn the steering wheel while depress- ing the brake pedal on the turning side.

  • Page 64: Front Wheel Drive Lever

    / ds4510(hs) FRONT whEEl DRIvE lEvER CAUTION To avoid accident: Engage only when the vehicle  is stationary. while the 4wD is engaged,  d r i v e t h e v e h i c l e w i t h l o w speed as steering and braking characteristics may differ.

  • Page 65: Foot Throttle

    description oF operating systeM FOOT ThROTTlE hAND ThROTTlE lEvER CAUTION Do not use the hand throttle le-  ver while driving on the pub- lic road. Otherwise it can lead to an accident as it becomes hard to decelerate the tractor rapidly.

  • Page 66: Differential Lock Pedal

    / ds4510(hs) DIFFERENTIAl lOCk PEDAl 1. when any wheel slips and the CAUTION tractor does not move in the field. The differential lock should be  2. when it is hard to escape a soft or engaged only while the driving muddy field.

  • Page 67: Seat Adjustment

    description oF operating systeM SEAT ADjuSTMENT SEAT SlIDING SEATbACk REClINING SEAT bElT H61O431A H61O429A H61O430A (1) seat belt (1) seat adjustment lever (1) seatback adjustment lever to adjust the seat position, pull the to change the seatback angle, raise the seat belt is self-retracting type. Make sure to fasten the seat belt be- lever (1) to left under the front of the the lever (1) on the left of the seat.

  • Page 68: Position Control Lever

    / ds4510(hs) POSITION CONTROl lEvER the position control lever is used to WARNING adjust the height of implements on Always fasten the seat belt  the 3-point hitch ends. when the tractor has ROPS the implement attached to the lifting properly.

  • Page 69: Joystick Lever (Inclued In The Front End Loader Package)

    description oF operating systeM jOYSTICk lEvER (INCluED IN ThE lIFTING ARM (lOwER lINk) REMOTE hYDRAulIC lEvER FRONT END lOADER PACkAGE) SPEED CONTROl kNOb H61O433A H61O434A H61O439A (1) joystick lever (1) lowering speed control Knob (a) low speed (b) high speed this joystick lever is used mainly to turning the knob counterclockwise this lever is used to control a auxil-...

  • Page 70: 7-Pin Power Output Socket

    7-pin socket is installed on the the trailer specifications. Con- rear left side of the tractor. sult your local kIOTI Dealer for this issue. this supplies power to the brake lamps, turn signal lamps, and posi- tion lamps of the trailer.

  • Page 71: Tires, Wheels And Ballast

    description oF operating systeM TIRES, whEElS AND bAllAST GENERAl TIRE INFORMATION WARNING D o n o t u s e t i r e s l a r g e r o r  smaller than specified. Do not disassemble or assem- ...

  • Page 72: Inflation Pressure

    Also  installed, contact the kIOTI dealer for the front/rear wheel speed ratio. im- check if wheel bolts, rim bolts, proper front/rear wheel speed ratio can result in excessive wear of tires.

  • Page 73: Tread

    description oF operating systeM TREAD WARNING Never operate tractor with a loose rim, wheel, or axle. Always tighten nuts or bolts  to the specified torque. Make sure to frequently check  that all these parts are firmly tightened. Make sure to perform inspec- ...
  • Page 74 / ds4510(hs) STANDARD TREAD DIMENSION (REAR whEEl) Agricultural Turf Industrial H61O436A M50-EU-04.indd 30 2009-10-08 오전 8:46:40...

  • Page 75: Wheel Torque And Direction

     T85O535A Assemble the tire as shown in the figure.  Contact your local kIOTI Dealer if it is necessary to change the tire (a) tread  specification or installation method. Front tread can not be adjusted.
  • Page 76  Assemble the tire as shown in the figure.  Contact your local kIOTI Dealer if it is necessary to change the tire  specification or installation method. whEEl INSTAllATION DIRECTION For agricultural tires, make sure to install them with their arrow marks on their side pointing the front driving direction.

  • Page 77: Additional Weight (Option)

    description oF operating systeM ADDITIONAl wEIGhT (OPTION) COMPONENTS FOR ADDITIONAl FRONT wEIGhT ADDITIONAl FRONT wEIGhT if the front tires are excessively load- ed, it becomes hard to steer the trac- tor, the tires can be worn faster and the durability of the front axle can be deteriorated.
  • Page 78 For required number of weights, consult your local kIOTI dealer. Model Max. load 17 kg×5 pieces...
  • Page 79 For detailed information, contact rapid wear of the brake discs, your local kIOTI dealer. shortened axle life, and in- crease in fuel consumption. if one liter of water is mixed with 0.4 kg of calcium, this liquid does not freeze down at - 49 °F (- 45 °c).

  • Page 80: Operation

    OPERATION PRE-OPERATION CHECK ..........5-2 OPERATING THE ENGINE ..........5-3 STARTING THE ENGINE ............... 5-3 CHECkING WARNING lAmpS ............. 5-6 SToppING THE ENGINE .............. 5-7 WARmING Up ................5-8 JUmp STARTING ................5-9 OPERATING THE TRACTOR ........5-10 HoW To dRIvE ................5-10 HoW To Fold THE RopS ............

  • Page 81: Pre-Operation Check

    / dS4510(HS) dS4110(HS) / dS4510(HS) PRE-OPERATION CHECK CHECK ITEM It is a good practice to know the con- Walk around inspection. For detailed information, refer to  dition of your tractor before you start “maintenance schedule chart” in Engine oil level.

  • Page 82: Operating The Engine

    opERATIoN opERATIoN OPERATING THE ENGINE sTARTING THE ENGINE 1. make sure there is no obstacle WARNING around the tractor. To avoid accidents: 2. make sure the parking brake is Be sure to read and under-  set. stand the warning and cau- tion decals on the tractor thor- IMPORTANT oughly.
  • Page 83 / dS4510(HS) dS4110(HS) / dS4510(HS) H61o501A H61o503A (1) Fuel Cock (A) Close (1) position Control lever (B) open (C) Air Bleeding (A) “doWN” 3. make sure the fuel cock is in the 6. lower the attachment by pushing H61o502C open position.
  • Page 84 opERATIoN opERATIoN ing lamp and engine oil pressure warning lamps come on when the key is in “oN” position before the engine start. NOTE operating principle of auto pre- heating system (If equipped) The glow plug lamp comes on  for 8 seconds and then goes off H61O504A H61O403A...

  • Page 85: Checking Warning Lamps

    If power. If the engine cannot be the engine oil level is proper, con- started within 10 seconds, wait tact your local KIOTI dealer. for 30 seconds and try again. Never try to crank while the ...

  • Page 86: Stopping The Engine

    opERATIoN opERATIoN sTOPPING THE ENGINE WARNING WARNING WARNING WARNING If driving the tractor for an ex- Never touch the muffler or hot   tended period of time with the covers until they are cooled charge warning lamp ON, the down after running the engine battery can be discharged and or driving the tractor.

  • Page 87: Warming Up

    / dS4510(HS) dS4110(HS) / dS4510(HS) WARMING UP It is recommended always to warm up regardless of the warming-up time. WARNING the engine before driving in order to 6. do not increase the work load rap- Warming up the engine exces- ...

  • Page 88: Jump Starting

    opERATIoN opERATIoN JUMP sTARTING 1. Check that the voltage of the dis- 5. Connect one clip of the black charged battery is same as the negative cable to the negative voltage of the other tractor or vehi- terminal of the normal battery cle for jump start (specification for and the other clip to the tractor this tractor: 12 v).

  • Page 89: Operating The Tractor

    / dS4510(HS) dS4110(HS) / dS4510(HS) OPERATING THE TRACTOR HOW TO DRIvE H61o508A H11o511A H61o508A (1) Seat (1) Seat Belt (1) Brake pedal (lH / RH) (2) pedal Interlock (2) Seatback Adjustment lever (A) depressing (3) Seat Adjustment lever (Sliding) 1.
  • Page 90 opERATIoN opERATIoN H61o510A H61o504A (1) position Control lever (1) Hand Throttle lever “Slow” “Fast” (A) lifting 4. pull the position control lever 5. Increase slowly the engine Rpm backward to raise the attachment from idle speed to the medium on the 3-point hitch. speed.
  • Page 91 / dS4510(HS) dS4110(HS) / dS4510(HS) 8. Change the main shift lever, range shift lever and shuttle lever to the position you want. 9. The tractor starts to move if you release the clutch pedal slowly. H61o422A (1) Clutch pedal 7.

  • Page 92: How To Fold The Rops

    opERATIoN opERATIoN HOW TO fOLD THE ROPs CAUTION CAUTION Never put your foot on the You should always stop the   clutch pedal during driving. engine, remove the key and The clutch disc can be rapidly set the parking brake before worn.

  • Page 93: How To Raise The Rops To Upright Position

    / dS4510(HS) dS4110(HS) / dS4510(HS) HOW TO RAIsE THE ROPs TO UPRIGHT POsITION H61O514A H61O515A H61O517A (1) RopS (1) Grip Bolt (2) Set pin (1) Grip Bolt (2) Set pin (3) Clip pin (3) Clip pin 3. Align pin holes, insert set pin, and 2.

  • Page 94: Parking

    opERATIoN opERATIoN PARKING 1. pull the parking brake lever (2) up CAUTION with the brake pedals depressed To avoid accidents: fully to engage the pedals with the Make sure to set the ROPs up-  latch. If the braking force is insu- right and fasten the seat belt fficient, depress the pedals more during work.

  • Page 95: Turning

    / dS4510(HS) dS4110(HS) / dS4510(HS) TURNING 7. In order to release the parking you should turn slowly by reducing IMPORTANT brake, push the button of parking vehicle speed. The tractor may move slowly brake and lower the parking brake.

  • Page 96: Driving On Slope

    opERATIoN opERATIoN THE CAUTIONs WHEN COM- DRIvING ON sLOPE ING IN AND OUT Of WORK fIELD 1. please drive according to the con- WARNING ditions of the slope at safe speed Make sure the brake pedals so that the engine is not under ...

  • Page 97: Precautions While Driving On The Road

    / dS4510(HS) dS4110(HS) / dS4510(HS) PRECAUTIONs WHILE DRIv- ING ON THE ROAD WARNING If the tractor is broken down  during driving on the road, move it to a safe place with flasher lights blinking. If not, it can cause personal injury.

  • Page 98: Loading Into And Unloading Out Of The Truck

    opERATIoN opERATIoN LOADING INTO AND UNLOAD- ING OUT Of THE TRUCK PRECAUTIONs WHEN UsING WARNING POWER sTEERING When transporting the trac-  tor with a truck, fix the tractor firmly onto the truck and be aware of the height of the load- ed tractor to avoid to hit the ceiling of the tunnel or the bot- tom of the bridge.
  • Page 99 3 point hitch of the tractor, and re- the tractor. Therefore, the angle driving on a road, stop the of the KIOTI emblem on the cen- move the front weight to make the tractor in a safe place and ser-...

  • Page 100: 3-Point Hitch Control

    opERATIoN opERATIoN 3-POINT HITCH CONTROL WARNING WARNING The center of gravity of the If stopping the engine while   tractor is higher compared to driving, the steering perfor- other common vehicles, so mance can become deterio- the possibility of the roll-over rated due to loss of hydrau- accident is very high.
  • Page 101 / dS4510(HS) dS4110(HS) / dS4510(HS) H61O523A H61O104A H61O524A (1) lower link (1) lowering Speed Control lever (1) position Control lever (A) High speed (B) low Speed (2) lock Bolt 4. The lower link is lifted by the hy- 6. The lowering speed of the lower 7.

  • Page 102: Remote Hydraulics

    Make sure to follow the speci- port A, B, C, d ½ inch fications for use. KIOTI supplies two types of the double acting valves by region: detent type (standard) and self-return type. (option) For the detent type double act-...
  • Page 103 W h e n t h e d e t e n t v a l v e i s 3. Remove any foreign material  valve, Contact your KIOTI dealer. in operation, unnecessary around the male and female cou- load is applied to the engine.
  • Page 104 opERATIoN opERATIoN 5. pull the hydraulic hose of the im- DIsCONNECTION WARNING plement to check that the couplers 1. make sure to stop the engine be- Never connect or disconnect  are properly connected. fore disconnecting it. the implement hydraulic hoses 6.
  • Page 105 MEMO MEMO M50-EU-05.indd 26 2009-09-28 오후 6:13:27...
  • Page 106 3-point hitch implement and loadeR opeRation Removal and installation of 3-point hitch implement (with pto shaft) ......6-2 opeRation tip foR 3-point hitch elements ..6-4 Adjustment of LIft Rod ............6-4 Adjustment of top LInk ............6-5 Adjustment of stAbILIzeR ............6-5 dIsmountIng the ImpLement ...........

  • Page 107: Removal And Installation Of 3-Point Hitch Implement (With Pto Shaft)

    / ds4510(hs) ds4110(hs) / ds4510(hs) Removal and installation of 3-point hitch implement (with pto shaft) H61O608b H61O601A H61O615A (1) Implement support (2) Implement pin (1) check Link (2) turn buckle (1) turn buckle (2) Lift Rod (Rh) (3) Lower Link...
  • Page 108 3-poInt hItch ImpLement And LoAdeR opeRAtIon 3-poInt hItch ImpLement And LoAdeR opeRAtIon 10. Adjust the balance of implement by adjusting the length of lift rod (Rh). tighten the turn buckle lock nut of lift rod (Rh) securely after- ward. H61O616A-2 H61O608A (1) top Link (2) top Link bracket...

  • Page 109: Operation Tip For 3-Point Hitch Elements

    / ds4510(hs) ds4110(hs) / ds4510(hs) opeRation tip foR 3-point hitch elements adjustment of lift Rod H61O606A (1) Lift Rod (2) Lift Rod turn buckle (3) Lock nut 1. Adjust the implement balance by turning the lift rod turn buckle.

  • Page 110: Adjustment Of Top Link

    3-poInt hItch ImpLement And LoAdeR opeRAtIon 3-poInt hItch ImpLement And LoAdeR opeRAtIon adjustment of top link adjustment of stabilizeR dismounting the implement 1. park the tractor with the imple- ment on the level ground and low- er the implement all the way down. Install the implement support as needed.

  • Page 111: Draw Bar And Trailer

    / ds4510(hs) ds4110(hs) / ds4510(hs) dRaw baR and tRaileR WARNING never use any other part for  pulling except draw bar. pull- ing with top link, Rops and etc. will cause a fatal accident. be sure to install the auxiliary ...

  • Page 112: Installing Pto Shaft

    (1) universal joint (1) Lock pin happen. 1. consult your local kioti dealer for selection of the universal joint. 2. when selecting a universal joint, make sure that it is not too short to come off the its female and male...

  • Page 113: Handling Loader

    / ds4510(hs) ds4110(hs) / ds4510(hs) handling loadeR (1) Loader mounting bracket (2) balancing cylinder (3) Loader Arm (4) boom (5) grill guard (6) tilt cylinder (7) bucket for detailed information about instal- lation and use of the front loader, refer to the separate manual of the loader.

  • Page 114: Driving On Slope

    3-poInt hItch ImpLement And LoAdeR opeRAtIon 3-poInt hItch ImpLement And LoAdeR opeRAtIon dRiving on slope when unloaded bucket and when loaded bucket and ReaR ballast aRe installed ReaR ballast aRe installed when driving on uphill with the load- dRiving on uphill dRiving on uphill ed bucket and rear ballast installed, keep the higher end of the tractor...

  • Page 115: Joystick Lever (Come With Loader Package)

    / ds4510(hs) ds4110(hs) / ds4510(hs) joystick leveR (come with paRking with loadeR installed loadeR package) when driving on downhill with the when parking the tractor which is empty bucket and rear ballast in- equipped with a loader or backhoe ,...
  • Page 116 3-poInt hItch ImpLement And LoAdeR opeRAtIon 3-poInt hItch ImpLement And LoAdeR opeRAtIon 3. float the floating function is activated when the joystick lever is pushed one position further to forward from the down position. when the lever is in this position, the boom moves up and down freely along the surface of the ground as the hydraulic line is opened from the...
  • Page 117 / ds4510(hs) ds4110(hs) / ds4510(hs) 4. Regen. 7. up & roll back WARNING the regen function is activated the boom can be lifted and the Do not leave the tractor with  when the joystick lever is pushed bucket can scoop up at same time...

  • Page 118: Hydraulic Block

     stallation are supplied with the loader. for detail about implement in-  stallation method, refer to kioti front loader owner’s manual. M50-EU-06.indd 13 2009-09-15 오전 9:51:19...
  • Page 119 / ds4510(hs) WARNING when attaching or detach-  ing the loader, fix all parts which are connected to the bucket and boom. the buck- et or boom can be accidental- ly dropped down, leading to an injury or even death.
  • Page 120 MAINTENANCE MAINTENANCE ChECk lIsT ....7-3 changing FronT axle case oil (n) ..7-18 aDJusTing Brake peDal(o) ....7-18 Daily check iTeM ........7-3 grease FiTTing locaTions (p) ....7-20 MainTenance scheDule charT ....7-4 checking wheel BolT/nuT Torque (q) ..7-21 lUBRICANTs ......... 7-7 aDJusTing cluTch peDal (r) ....7-21 replacing Fuel FilTer (s) ......7-22 MAINTENANCE CODE ......
  • Page 121 MAINTENANCE Draining waTer FroM cluTch housing (al) ..........7-33 replacing Fuse (an) ........7-33 slow Blow Fuse (ap) .......7-35 replacing BulB (aq) ........7-35 M50-EU-07.indd 2 2009-09-28 오후 6:11:21...

  • Page 122: Maintenance Check List

    MAINTENANCE Maintenance check list Daily check iteM seRVice scheDUle Maintenance coDes iteM seRVice ReQUiReD Engine Oil Check the oil level and add as needed. Do not overfill. Hydraulic (Trans / Diff.) Fluid Check level and add as needed. Engine Air Filter and Air In- Check restriction indicator (if equipped). Check for leaks and damaged compo- take System nents. Do not use compressed air to clean elements. Clean debris from oil cooler, radiator screen and grills. Check coolant level cold, Engine Cooling System F, G, AC add premixed coolant as needed. Check the condition of seat belt and mounting hardware. Repair or replace as Seat Belt needed. Tires Check for wear, damaged tires and ensure for proper sized tires and correct air pressure.

  • Page 123: Maintenance Schedule Chart

    Ds4110(hs) / Ds4510(hs) MAINTENANCE sChEDUlE ChART Maintenance Mainte- Run hour Run age interval Remarks nance 100 200 400 600 800 1500 3000 1year 2year Item codes change ⊙ ○ engine oil check ⊙ Transmission oil filter replace ⊙ ○ HST oil filter replace ⊙...
  • Page 124 ＊2 Every year or every 6 times of cleaning. ＊3 Replace only if necessary. The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S.EPA exhaust emis-  sion standard non-road emission regulation. As the engine owner, you are responsible for the required maintenance for the emission related parts.
  • Page 125 ＊2 Every year or every 6 times of cleaning. ＊3 Replace only if necessary. The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S.EPA exhaust emis-  sion standard non-road emission regulation. As the engine owner, you are responsible for the required maintenance for the emission related parts.

  • Page 126: Lubricants

    MainTenance lUBRICANTs To prevent serious damage to the equipment, use only genuine kIOTI fluids, oils and greases or equivalents. section Capacity, L (U.S. gal. ) lubricants Fuel 42 (11.1) unleaded diesel coolant 8.9 (2.4 ) antifreezing solution: ethylene glycol + pure water (50:50)

  • Page 127: Maintenance Code

    Ds4110(hs) / Ds4510(hs) MAINTENANCE CODE hOw TO DIsCONNECT ThE hOOD (A) OPENINg sIDE AND FRONT COVER (B) H61O701A H61O702A H61O703A (1) hood (2) opening knob (1) hood (1) side cover (2) hook (a) pull (a) pull 1. it is very easy to open the hood 1.

  • Page 128: Checking And Adding Fuel(C)

    MainTenance ChECkINg AND ADDINg FUEl(C) 1. Turn the key switch to "on", check CAUTION the amount of fuel by fuel gauge. Be careful not to trap your fin-  2. if the needle on the fuel gauge is gers when closing the side close to “e”...

  • Page 129: Checking Transmission Fluid Level (D)

    Ds4110(hs) / Ds4510(hs) ChECkINg TRANsMIssION FlUID lEVEl (D) IMPORTANT Be careful not to let the fuel  tank become empty, otherwise air will enter the fuel system, necessitating bleeding before next engine start. Be careful not to spill during ...

  • Page 130: Checking Engine Oil Level (E)

    MainTenance ChECkINg ENgINE OIl lEVEl IMPORTANT If oil level is low, do not run  engine. Never add the oil over the up-  per limit. Be sure to check the oil level  after installing hydraulic imple- ment. Add the fluid as needed. Check the oil level with the cyl- ...

  • Page 131: Checking Coolant Level (F)

    Ds4110(hs) / Ds4510(hs) ChECkINg COOlANT lEVEl (F) 3. The tractor is furnished in the fac- IMPORTANT tory with a mixture of anti-freeze when using oil of different  (ethylene glycol) and water in a ra- maker or viscosity from the...

  • Page 132: Cleaning Grill, Radiator Screen (G)

    MainTenance ChECkINg BRAkE AND ClEANINg gRIll, RADIATOR ClUTCh PEDAls (h) sCREEN (g) 1. T h e b r a k e a n d c l u t c h p e d a l s CAUTION should be inspected for free trav- To avoid accidents: el, and smooth operation.

  • Page 133: Checking Gauges, Meter And Easy Checker (I)

    Ds4110(hs) / Ds4510(hs) ChECkINg gAUgEs, METER ChANgINg ENgINE OIl AND AND EAsy ChECkER (I) REPlACINg FIlTER (l) 1. inspect the instrument panel for broken gauge(s), meter(s) and easy checker lamps. 2. replace if broken. ChECkINg hEAD lIghT, hAz- ARD lIghT ETC. (J) 1.
  • Page 134 MainTenance WARNING Oil capacity 8.0 l (2.1 u.s.gal. ) The engine oil is very hot while  8. run the engine for approx. 5 the engine is running or right minutes to deliver oil to each after the engine is stopped. Be part.

  • Page 135: Replacing Transmission Fluid And Filter (M)

    Use only specified engine oil  ward. and start the engine to warm it up. and KIOTI genuine filter to in- sure smooth operation and du- 2. stop the engine, apply the parking 4. unscrew the fluid filter from the...
  • Page 136  the hydraulic system, use only (1) oil dipstick (2) oil Filler plug (1) air Bleeding plug a KIOTI genuine filter. (a) oil level is acceptable within This range Do not operate the tractor with  IMPORTANT heavy load right after chang- 5.

  • Page 137: Changing Front Axle Case Oil (N)

    Ds4110(hs) / Ds4510(hs) ChANgINg FRONT AxlE ADJUsTINg BRAkE PEDAl(O) CAsE OIl (N) H61O716A H61O717A H60O718A (1) oil Filler plug (2) Drain plug (1) oil level checking plug (1) Brake pedal (3) Turn Buckle (2) lock nut (a) Free play 1. To drain the used oil, remove the 4.
  • Page 138 MainTenance 3. when adjustments are needed, loosen the locking nut and turn the turn buckle until the rod length is at the desired and acceptable lim- 4. re-tighten the lock nuts. 5. perform the same procedure for the left brake pedal to make both free play the same.

  • Page 139: Grease Fitting Locations (P)

    Ds4110(hs) / Ds4510(hs) gREAsE FITTINg lOCATIONs (P) Apply high-quality multi-purpose grease to the positions in the figure at every 100 hours of operation or whenever nec- essary. H61O719A H61O753A H61O721A (1) Front Bracket( axle pivot) (1) gas pedal (1) Bevel gear case(lh/rh)

  • Page 140: Checking Wheel Bolt/Nut Torque (Q)

    MainTenance ChECkINg whEEl BOlT/NUT ADJUsTINg ClUTCh PEDAl TORQUE (Q) CAUTION To avoid personal injury: Never operate tractor with a  loose rim, wheel, or axle. Any time bolts and nuts are  loosened, retighten to speci- fied torque. Check all bolts and nuts fre- ...

  • Page 141: Replacing Fuel Filter (S)

    Ds4110(hs) / Ds4510(hs) REPlACINg FUEl FIlTER (s) REPlACINg AIR ClEANER PRIMARy ElEMENT (T) 3. after cleaning you should reas- semble the new filter element, making sure that it is free from d u s t a n d d i r t . a s s u r e t h a t a l l o-rings are in place.

  • Page 142: Checking Fuel Lines (U)

    MainTenance ChECkINg FUEl lINEs (U) To clean the element, use only clean IMPORTANT dry compressed air on the inside of Do not run the engine with fil-  the element. air pressure at the noz- ter element removed. zle must not exceed 29 psi (2 kgf/cm²). Be sure to refit the cap with ...

  • Page 143: Adjusting Fan Belt Tension (V)

    Ds4110(hs) / Ds4510(hs) ADJUsTINg FAN BElT TEN- sION (V) 3. if the fuel pipes and hose clamps 3. in order to measure the belt ten- are found damaged or deterio- sion, apply thumb pressure strong- rated earlier than two years, then ly to the “a”...

  • Page 144: Battery (W)

    MainTenance BATTERy (w) PRECAUTIONs FOR hANDlINg ChARgINg 3. apply grease to the terminals and 1. To slow charge the battery, con- nect the battery positive terminal cable end in order to prevent cor- to the charger positive terminal rosion. and the negative to the negative, and then recharge in the standard WARNING fashion.

  • Page 145: Checking Intake Air Line (X)

    Ds4110(hs) / Ds4510(hs) ChECkINg INTAkE AIR lINE (x) DIRECTION FOR sTORAgE 1. when storing the tractor for a long CAUTION period, remove the battery from T h e c h a r g e w a r n i n g l a m p ...

  • Page 146: Adjusting Toe-In (Y)

    MainTenance ADJUsTINg TOE-IN (y) ChECkINg RADIATOR hOsE AND ClAMP (z) ADJUsTINg PROCEDURE PRECAUTION AT OVERhEATINg Take the following actions in the event the coolant temperature reach- es the boiling point, what is called "over-heating". 1. stop the machine in a safe place and keep the engine idling.

  • Page 147: Power Steering Line (Aa)

    POwER sTEERINg lINE (AA) ADJUsTINg FRONT AxlE PIV- ClEARANCE (AE) OT (AD) This service can be affected by the engine sensitively. Therefore, contact your local kIOTI Dealer for this ser- vice. H61O734A H61O735A (1) power steering oil line (1) adjusting Bolt (2) lock nut 1.

  • Page 148: Replacing Air Cleaner Filter (Af)

    2. To drain the coolant, open the ra- be shortened, excessive soot can be diator drain cock and remove radi- produced, and the engine power can Use only a KIOTI genuine filter.  ator cap. The radiator cap must be be deteriorated. Therefore, the filter...
  • Page 149 Ds4110(hs) / Ds4510(hs) 11. check coolant level of reservoir IMPORTANT tank and radiator. add coolant if Do not start engine without  necessary. coolant. Use clean, fresh water and an-  Coolant capacity 8.9 L (2.4 u.s. gal.) ti-freeze to fill the radiator and reservoir tank.

  • Page 150: Anti-Freeze

    MainTenance ANTI-FREEzE BlEEDINg FUEl sysTEM (Ak) * at 760 mmhg pressure (atmosph- This tractor is filled with 50% of eth- eric). a higher boiling point is ob- ylene glycol at factory. tained by using a radiator pres- if the anti-freeze has been replaced sure cap.
  • Page 151 Ds4110(hs) / Ds4510(hs) CAUTION Do not operate the start motor  for more than 10 seconds con- tinuously. Instead, operate it for several times within 10 sec- onds each time. NOTE it is not necessary to bleed the  system if filling the pot with fuel before installing the fuel filter.

  • Page 152: Draining Water From Clutch Housing (Al)

    MainTenance DRAININg wATER FROM REPlACINg FUsE (AN) ClUTCh hOUsINg (Al) MANUAl shUTTlE TyPE H61O740A H61O741A H61O742A (1) plug (1) Fuse Box hyDRAUlIC shUTTlE TyPE 1. There is a plug under the clutch Fuses protect the tractor electri- cal system from potential damage. a housing.
  • Page 153 If the replaced fuse is blown  soon, it is probable that the wiring system is faulty. In this case, contact your local KIOTI 3. if the fuse is blown, replace it with Dealer. a new fuse with same capacity.

  • Page 154: Slow Blow Fuse (Ap)

    Bulb Capacity Refer to the chapter “Trouble-  headlamp 35w/35w shooting” in this manual or contact your local KIOTI Dealer position lamp (front) for specific information deal- stop/position lamp (rear) 21w/5w ing with electrical problems. H61O743A Turn signal lamp...
  • Page 155 Ds4110(hs) / Ds4510(hs) hEADlAMP H61O745A H61O701A H61O744A (1) hood (2) knob (1) wire connector (2) rubber cover (a) pull 1. Turn the key switch to the “oFF” 4. press down the safety spring and 2. Disconnect the wire connector. position and open the hood.
  • Page 156 Make sure to use bulbs with  the specified capacity. CAUTION H61O519A H61O746A Make sure to use a kIOTI gen-  uine bulb. Using a non-recom- (1) headlamp Bulb (1) Turn signal lamp mended bulb can cause a fire. The headlamps can tempo- ...
  • Page 157 Ds4110(hs) / Ds4510(hs) TURN sIgNAl lAMP (ROUNDED) H61O747A H61O748A H61O751A (1) protective cover (2) Mounting Bolt (1) Turn signal lamp Bulb (1) Turn signal lamp 2. remove the lamp cover by remov- 3. remove the bulb by turning its 1. remove the cover screws from ing 2 screws.
  • Page 158 MainTenance H61O752A (1) Turn signal lamp Bulb 2. remove the bulb by turning its socket counterclockwise. install a new bulb. M50-EU-07.indd 39 2009-09-28 오후 6:11:58...
  • Page 159 MEMO MEMO M50-EU-07.indd 40 2009-09-28 오후 6:11:58...
  • Page 160 sTorage and disposal TracTor sTorage ..........8-2 Daily storage ................8-2 long-term storage .............8-2 Using TracTor afTer sTorage ......8-4 Usage and disposal ..........8-4 M50-EU-08.indd 1 2009-09-15 오전 9:55:20...

  • Page 161: Tractor Storage

    Ds4110(Hs) / Ds4510(Hs) Ds4110(Hs) / Ds4510(Hs) TracTor sTorage daily sTorage long-Term sTorage 1. Keep the tractor clean when it is Follow the instructions below if the 5. C h a n g e t h e e n g i n e o i l a n d stored.
  • Page 162 storage anD DisPosal storage anD DisPosal 12. Flush the cooling system and CAUTION drain water from it. also, add an- To avoid injury: ti-freeze as well as water. never clean the tractor body  13. Chock the frame in order to re- while the engine is running.

  • Page 163: Using Tractor After Storage

    12. stop the engine and check for your local KioTi Dealer to dispose 6. apply grease to the lubrication leakage. repair any part as re- it according to the regulations. points.

  • Page 164: Troubleshooting

    TroublEshooTing EnginE TroublEshooTing ........9-2 TracTor TroublEshooTing ........9-4 M50-EU-09.indd 1 2009-09-15 오전 9:56:03...

  • Page 165: Engine Troubleshooting

    DS4110(HS) / DS4510(HS) This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KioTi Dealer. EnginE TroublEshooTing causE counTErmEasurEs 1. When engine is diffi- Fuel is thick and doesn’t flow.  Check the fuel tank and fuel filter.  cult to start Remove water, dirt and other impurities.
  • Page 166 TROUBLESHOOTING CAUSE CoUntErmEASUrES 1. When engine is dif- Start motor does not rotate when key Depress the clutch pedal unless depressed (Manual type).   ficult to start Put the PTO switch to the OFF position. switch is turned  If the switch or start motor is faulty, have it repaired in a ...

  • Page 167: Tractor Troubleshooting

    DS4110(HS) / DS4510(HS) TracTor TroublEshooTing causE counTErmEasurEs 1. When tractor does Shift lever is in neutral position Check the shift levers.   not move while en- Parking brake is applied  Release the parking brake.  gine is running 2.
  • Page 168 TROUBLESHOOTING causE counTErmEasurEs 5. Hydraulic system is Oil is leaked from pipe or hose The pipe clamp is loose. Re-tighten it.   faulty The pipe is cracked. Have it repaired in a workshop.  3-point hitch cannot be lowered Set the lowering speed control knob to open if it is set to the ...
  • Page 169 DS4110(HS) / DS4510(HS) causE counTErmEasurEs 6. Electric system is Turn signal lamps do not blink The bulb is blown. Replace it.   faulty The blinking device is faulty. Repair or replace it.  The ground and terminal wirings are poorly contacted. ...

  • Page 170: Index

    INDEX INDEX................10-2 M50-EU-10.indd 1 2009-09-15 오전 10:31:57...
  • Page 171 DS4110 / DS4510 NUMBERICAL 3-POINT HITCH CONTROL ............5-21 BATTERY (W) ..................7-25 3-POINT HITCH IMPLEMENT AND LOADER OPERATION ....6-1 BATTERY CHARGING LAMP ............4-11 BELTS AND RUBBER PARTS ............2-5 BLEEDING FUEL SYSTEM (AK) ............7-31 ADDITIONAL FRONT WEIGHT ............4-31 BRAKE PEDAL ................4-18 ADDITIONAL LIQUID TYPE WEIGHT ..........4-33 ADDITIONAL REAR WEIGHT (OPTION) ........4-32...
  • Page 172 INDEX CHECKING SEAT BELT AND ROPS (K) ........7-14 DRAW BAR AND TRAILER ...............6-6 CHECKING TRANSMISSION FLUID LEVEL (D) ......7-10 DRIVING ON DOWNHILL ...............6-9 CHECKING WARNING LAMPS ............5-6 DRIVING ON DOWNHILL ..............6-9 CHECKING WHEEL BOLT/NUT TORQUE (Q) .......7-21 DRIVING ON SLOPE ..............5-17 CLEANING GRILL, RADIATOR SCREEN (G) ........7-13 DRIVING ON SLOPE ................6-9 CLUTCH PEDAL ................4-17...
  • Page 173 DS4110 / DS4510 FRONT WHEEL INSTALLATION PATTERN .........4-29 HOW TO DRIVE ................5-10 FRONT TIRE SPECS AND WHEEL BOLT TORQUE .....4-29 HOW TO FOLD THE ROPS ............5-13 FRONT WHEEL DRIVE LEVER ............4-19 HOW TO RAISE THE ROPS TO UPRIGHT POSITION ....5-14 FUEL GAUGE ...................4-9...
  • Page 174 INDEX LIFTING ARM (LOWER LINK) SPEED CONTROL KNOB .....4-24 PARKING ..................5-15 LOADING INTO AND UNLOADING OUT OF THE TRUCK ....5-19 PARKING BRAKE LEVER ............4-18 LONG-TERM STORAGE ..............8-2 PARKING BRAKE WARNING LAMP ..........4-13 LUBRICANTS ..................7-7 PARKING WITH LOADER INSTALLED ..........6-10 POSITION CONTROL LEVER ............4-23 POWER STEERING LINE (AA) ............7-28 MAIN SHIFT LEVER ...............4-16 PRE-OPERATION CHECK ...............5-2...
  • Page 175 DS4110 / DS4510 REMOTE HYDRAULICS (OPTION) ..........5-23 STANDARD TREAD DIMENSION (REAR WHEEL) .......4-28 REMOVAL AND INSTALLATION OF 3-POINT HITCH STARTING THE ENGINE ..............5-3 IMPLEMENT (WITH PTO SHAFT) ............6-2 STOPPING THE ENGINE ..............5-7 REPLACING AIR CLEANER FILTER (AF) ........7-29 STORAGE AND DISPOSAL ..............8-1 REPLACING AIR CLEANER PRIMARY ELEMENT (T) ....7-22...
  • Page 176 INDEX USAGE AND DISPOSAL ..............8-4 USING TRACTOR AFTER STORAGE ..........8-4 VEHICLE IDENTIFICATION NUMBER ..........2-2 WARMING UP ...................5-8 WHEEL INSTALLATION DIRECTION ..........4-30 WHEEL TORQUE AND DIRECTION ..........4-29 WHEN DRIVING THE TRACTOR .............1-8 WHEN LOADED BUCKET AND REAR BALLAST ARE INSTALLED ...6-9 WHEN OPERATING THE P.T.O.
  • Page 177 M50-EU-10.indd 8 2009-09-15 오전 10:31:57...

This manual is also suitable for:

Ds4510Ds4110hsDs4510hs

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