Kioti EX35 Owner's Manual
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Kioti EX35 Owner's Manual

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FOREWORD
Congratulations, and welcome to the fabulous world of EX35/40/45/50 ownership, where serious work is made
fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus-
trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI EX35/40/45/50, it is the policy of KIOTI tractor to provide an
owner's manual which includes helpful information about tractor safety, operation and maintenance. If the infor-
mation you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND. CO.,LTD with your questions/concerns.

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  • Page 1 If the infor- mation you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you. Please feel free to contact DAEDONG IND. CO.,LTD with your questions/concerns.
  • Page 2 SAFETY AND VEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: ! ! ! ! ! This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded. Follow the advice provided with the warning.
  • Page 3 ABBREVIATION LIST ABBREVIATIONS DEFINITIONS Four Wheel Drive American Petroleum Institute ASAE American Society of Agricultural Engineers, USA ASTM American Society of Testing and Materials, USA Feet Per Minute Hi-Mid-Lo High Speed-Middle Speed-Low Speed Hydrostatic Transmission Meters Per Second Power Take Off RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel ROPS...
  • Page 4 UNIVERSAL SYMBOLS Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Fuel-Level Position Control-Lowered Position Low Range Engine Coolant-Temperature Hazard Warning Lights Coolant...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY PRECAUTIONS ..........SERVICING OF TRACTOR ......... SPECIFICATIONS ............DESCRIPTION OF OPERATING SYSTEM ....OPERATION ..............THREE-POINT HITCH & DRAWBAR ......SECTION HYDRAULIC UNIT ............TIRES, TREAD AND BALLAST ......... MAINTENANCE ............. PERIODIC SERVICE ............ STORAGE ............... TROUBLESHOOTING ..........
  • Page 6 SAFETY PRECAUTIONS BEFORE OPERATING THE TRACTOR ....1-2 OPERATING THE TRACTOR ........1-5 DRIVING THE TRACTOR ........... 1-8 PARKING THE TRACTOR ......... 1-9 OPERATING THE PTO ..........1-10 USING 3-POINT HITCH ..........1-10 SERVICING THE TRACTOR ........1-11 TRACTOR SAFETY LABELS ........1-14...

  • Page 7: Before Operating The Tractor

    EX35/40/45/50 BEFORE OPERATING THE TRACTOR A careful operator is the best operator. Most accidents can be avoided by ob- serving certain precautions. To help pre- vent accidents, use these safety precautions, and pay attention to the job at hand. If you can prevent an accident, your time will have been well spent.

  • Page 8: Safety Precautions

    This will help to 18. No alterations should be made to prevent accidental slips trips and your KIOTI tractor. falls. 15. Be sure to scrape off mud or soil from your shoes before mounting...
  • Page 9 EX35/40/45/50 20. For your safety ROPS with a seat belt is recommended for all applications. NOTE Always use seat belt when the tractor is equipped with a ROPS. Never use the seat belt when trac- tor is not equipped with a ROPS.

  • Page 10: Operating The Tractor

    SAFETY PRECAUTIONS OPERATING THE TRACTOR T46O108A T46O109A T46O110A 1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en- shift levers while the engine is incline, and remember to shut off the closed building without the proper running.
  • Page 11 EX35/40/45/50 T46O111A T46O112A T46O113A (1) Drawbar 4. Make sure that all pressure lines are 6. If the front of the tractor tends to rise 7. Always use the proper ballast weight tight before starting the tractor. up when heavy implements are at-...
  • Page 12 SAFETY PRECAUTIONS 9. Do not leave equipment in the raised position when the vehicle is stopped or unattended. 10. When using implements or attach- ments with your tractor you should first read their respective owner's manual. You should always keep their safe operation procedures in mind.

  • Page 13: Driving The Tractor

    EX35/40/45/50 DRIVING THE TRACTOR MANUAL type HST type T46O116A T46O117A T46O118A (1) Interlock (2) Brake Pedal (L) (1) Interlock (2) Brake Pedal (L) (3) Brake Pedal (R) (3) Brake Pedal (R) 1. Lock the brake pedals together when 2. Always slow the tractor before traveling at road speeds.

  • Page 14: Parking The Tractor

    SAFETY PRECAUTIONS PARKING THE TRACTOR 4. Observe all local traffic and safety regulations. 5. Turn the headlights on. Dim them when meeting another vehicle. 6. Drive at speeds that allow you to maintain control at all times. 7. Do not apply the differential lock while traveling at road speeds.

  • Page 15: Operating The Pto

    EX35/40/45/50 OPERATING THE PTO USING 3-POINT HITCH T46O121A T46O122A T46O123A (1) PTO Shield (1) 3-point hitch lowering speed knob (2) PTO Shaft Cap (A) “FAST” (C) “LOCK” (B) “SLOW” 1. Make sure the tractor is completely attached to the equipment.

  • Page 16: Servicing The Tractor

    SAFETY PRECAUTIONS SERVICING THE TRACTOR T46O124A T46O125A T46O126A In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while park it on a flat level surface, set the fore servicing any part that may have the coolant is hot.
  • Page 17 EX35/40/45/50 T46O127A T46O128A T46O129A (1) Cardboard (3) Magnifying Glass (2) Hydraulic Line 12. Make sure that wheel bolts have 7. When working with your tractors 9. Tire mounting should be done by been tightened to the specified electrical components you must first qualified professionals, with the torque.
  • Page 18 SAFETY PRECAUTIONS T46O130A T46O131A 14. Fluid escaping from pinholes may 15. Keep environmental pollution in be invisible. Do not use hands to mind. When replacing coolant or search for suspected leaks; oil, dispose of it the right way. Use a piece of cardboard or wood, Be sure to observe all relevant instead.

  • Page 19: Tractor Safety Labels

    EX35/40/45/50 TRACTOR SAFETY LABELS T46O132A...
  • Page 20 SAFETY PRECAUTIONS (1) Part No. : T2615-53561 (3) Part No. : T4625-52351 (5) Part No. : T2615-54112 (2) Part No. : T2625-55111 (4) Part No. : T4625-52361 (6) Part No. : T2350-54141...
  • Page 21 EX35/40/45/50 (7) Part No. : T2325-50512 (9) Part No. : T2181-54121 (8) Part No. : T2445-50724 (10) Part No. : T2325-50743...

  • Page 22: Servicing Of Tractor

    SERVICING OF TRACTOR SERVICING ..............2-2...
  • Page 23 The transmission your KIOTI dealer. For service, con- number is located on the rearward of Date of Purchase tact the KIOTI dealership from which...

  • Page 24: Specifications

    SPECIFICATIONS SPECIFICATIONS ............3-2 TRAVELING SPEED ............ 3-4 IMPLEMENT LIMITATIONS ........3-7...
  • Page 25 EX35/40/45/50 SPECIFICATIONS [MODEL: EX35/40/45/50] EX35 EX40 Model Manual Manual Model 3B183LXM 3B183LXH 4A200LXM 4A200LXH Type 3 Cyl., In-line Vertical, Water-cooled 4-cycle 4 Cyl., In-line Vertical, Water-cooled 4-cycle diesel engine diesel engine Displacement cc (cu.in.) 1,826 (111.43) 1,999 (121.98) Gross Engine Power HP (kW) 38 (28.3)
  • Page 26 SPECIFICATIONS [MODEL: EX35/40/45/50] EX45 EX50 Model Manual Manual Model 4A220LXH 4B243LXM 4B243LXH 4A220LXM Type 4 Cyl., In-line Vertical, Water- 4 Cyl., In-line Vertical, Water-cooled 4-cycle cooled 4-cycle diesel engine diesel engine Displacement cc (cu.in.) 2,435 (148.6) 2,197 (134.06) Gross Engine Power HP (kW) 50 (37.2)
  • Page 27 EX35/40/45/50 [MODEL: EX35/40/45/50] EX35 EX40 Model Manual Manual 7-16 / 6PR 8-16 / 6PR Front Turf 27-8.5-15 / 4PR 27-8.5-15 / 4PR Industrial 27-10.5-15 / 6PR 10-16.5 / 6PR 12.4-24 / 6PR 13.6-24 / 6PR Rear Turf 41-14.0-20 / 4PR 41-14.0-20 / 4PR...
  • Page 28 SPECIFICATIONS [MODEL: EX35/40/45/50] EX45 EX50 Model Manual Manual 9.5-16 / 6PR 9.5-16 / 6PR Front Turf 29-12.5-15 / 4PR 29-12.5-15 / 4PR Industrial 12-16.5 / 6PR 12-16.5 / 6PR 13.6-26 / 6PR 13.6-26 / 6PR Rear Turf 21.5L-16.1 / 4PR 21.5L-16.1 / 4PR...
  • Page 29 EX35/40/45/50 TRAVELING SPEED [MANUAL TRANSMISSION TYPE 12X12] Km/h(m/h) Shuttle Forward Reverse Hi-Low Main EX35 EX40 EX45/50 EX35 EX40 EX45/50 1.36(0.85) 1.42(0.88) 1.50(0.93) 1.21(0.75) 1.27(0.79) 1.33(0.83) 1.90(1.18) 1.99(1.24) 2.10(1.31) 1.69(1.05) 1.77(1.10) 1.86(1.16) 2.44(1.52) 2.56(1.59) 2.69(1.67) 2.17(1.35) 2.27(1.41) 2.39(1.49) 3.32(2.06) 3.47(2.16) 3.65(2.27) 2.95(1.83)
  • Page 30 SPECIFICATIONS [MANUAL TRANSMISSION TYPE 24X24 : OPTIONAL] Km/h(m/h) Shuttle Forward Reverse Creep Hi-Low Main EX35 EX40 EX45/50 EX35 EX40 EX45/50 0.16(0.10) 0.17(0.11) 1.18(0.11) 0.14(0.09) 0.15(0.09) 0.16(0.10) 0.23(0.14) 0.23(0.14) 0.25(0.16) 0.20(0.12) 0.21(0.13) 0.22(0.14) 0.29(0.18) 0.30(0.19) 0.32(0.20) 0.26(0.16) 0.27(0.17) 0.28(0.17) 0.39(0.24) 0.41(0.26) 0.43(0.27)
  • Page 31 EX35/40/45/50 Km/h(m/h) Shuttle Forward Reverse Creep Hi-Low Main EX35 EX40 EX45/50 EX35 EX40 EX45/50 1.36(0.85) 1.42(0.88) 1.50(0.93) 1.21(0.75) 1.27(0.79) 1.33(0.83) 1.90(1.18) 1.99(1.24) 2.10(1.31) 1.69(1.05) 1.77(1.10) 1.86(1.16) 2.44(1.52) 2.56(1.59) 2.69(1.67) 2.17(1.35) 2.27(1.41) 2.39(1.49) 3.32(2.06) 3.47(2.16) 3.65(2.27) 2.95(1.83) 3.08(1.91) 3.25(2.02) 3.48(2.16) 3.64(2.26) 3.83(2.38)
  • Page 32 KIOTI and which exceed the maximum specifications listed below, or which are other- wise unfit for use with this KIOTI tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others.
  • Page 33 EX35/40/45/50 IMPLEMENT REMARKS REMARKS EX35 EX40 EX45/50 Loader Max. Bucket width mm(in) 1,676 (66) 1,828 (72) 1,828 (72) Backhoe with sub frame Max. Digging depthmm(ft.in) 2,280 (7.48) 2,590 (8.5) 2,590 (8.5) Tiller Max. working widthmm(in) 1,650 (65) 1,854 (73) 1,854 (73) Box Blade Max.

  • Page 34: Description Of Operating System

    DESCRIPTION OF OPERATING SYSTEM EXTERIOR VIEW ............4-2 INSTRUMENT PANEL AND SWITCH ......4-4 FOOT AND HAND CONTROLS ......... 4-5...
  • Page 35 EX35/40/45/50 EXTERIOR VIEW (1) Seat (2) Steering Wheel (3) Fuel Cap Cover (4) Hood/Bonnet (5) Head Light (6) ROPS (7) Fender (8) Turn Signal Lamp T46O401A...
  • Page 36 DESCRIPTION OF OPERATING SYSTEM (1) Turn Signal Lamp (2) Top Link (3) Transmission Oil Gauge/Dipstick (4) PTO Shield (5) Crank Lifting Rod (6) Telescopic Sway bar (7) Draw Bar (8) Lower Link T46O402A...
  • Page 37 EX35/40/45/50 INSTRUMENT PANEL AND SWITCHES (1) Left Turn Indicator (2) Tachometer (3) Right Turn Indicator (4) Fuel Gauge (5) Coolant Temp. Gauge (6) Turn Signal Switch (7) Head Light Switch (8) Key Switch (9) Front Wheel Drive Switch (10) Hazard Lamp Switch (11) Cruise Control (HST only) (12) PTO Select Switch (Auto <->...
  • Page 38 DESCRIPTION OF OPERATING SYSTEM FOOT AND HAND CONTROLS (1) Shuttle Shift Lever Manual Type (2) Hand Throttle Lever (3) Clutch Pedal (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) Brake Pedal (L) (7) Brake Pedal (R) (8) Main Gear Shift Lever (9) Creep Gear Shift Lever (10) Range Gear Shift Lever (11) 3-Point Hitch Lowering Speed Knob...
  • Page 39 EX35/40/45/50 (1) Hand Throttle Lever HST Type (2) Brake Pedal (L) (3) Brake Pedal (R) (4) Tilt Steering Pedal (5) Parking Brake Lock Lever (6) HST Forward Pedal (7) HST Reverse Pedal (8) Range Gear Shift Lever (9) Differential Lock Pedal...

  • Page 40: Operation

    OPERATION PRE-OPERATION ............5-2 OPERATING NEW TRACTOR ........5-3 OPERATING THE ENGINE ........5-4 OPERATING THE TRACTOR ........5-11...
  • Page 41 EX35/40/45/50 PRE-OPERATION DAILY CHECK CHECK ITEM It is a good practice to know the con- - Walk around inspection. dition of your tractor before you start - Check the engine oil level it. You should perform a routine check - Check the transmission oil level before each use.

  • Page 42: Operating New Tractor

    OPERATION OPERATING NEW TRACTOR CHANGING LUBRICATING OIL FOR NEW TRACTORS How a new tractor is handled and main- In handling a new tractor, the following Special attention should be given to tained determines the life of the tractor. new tractors lubrication oil. New parts precautions should be observed.

  • Page 43: Operating The Engine

    EX35/40/45/50 OPERATING THE ENGINE STARTING THE ENGINE 1. MAKE SURE THE PARKING ! ! ! ! ! MANUAL Type CAUTION BRAKE IS SET To avoid personal injury: (1) To set the parking brake: You must read and understand the warning and caution labels 1) Interlock the brake pedals on your tractor.
  • Page 44 OPERATION HST Type MANUAL Type T46O502A (1) Fuel Cock (A) Close (B) Open (C) Air Bleeding 2. MAKE SURE THE FUEL COCK IS T46O553A T46O554A IN THE OPEN POSITION. (1) Forward/Reverse Lever (2) PTO Switch (2) PTO Switch (3) Range Gear Shift Lever (Hi-Mid-Lo)(HST) (3) Range Gear Shift Lever (Hi-Mid-Lo) (4) Speed Control Pedal 3.
  • Page 45 EX35/40/45/50 T46O505A T46O556A T46O557A (1) Position Control Lever (1) Hand Throttle Lever (1) Key Switch (A) "DOWN" "INCREASE" ) Off ) Manual Pre-Heat "DECREASE" ) Acc ) Start ) On(Auto Pre-Heat) 7. MOVE THE POSITION CONTROL 8. SHIFT THE THROTTLE LEVER TO 9.
  • Page 46 OPERATION 1. Be careful not to run the starting 10. TURN THE KEY TO “START” PO- motor longer than 10 seconds due SITION AND RELEASE WHEN to its heavy current consumption. THE ENGINE STARTS. 2. If the tractor has not started in 10 NOTE seconds stop operating the starter, wait 30 seconds and then repeat the...
  • Page 47 EX35/40/45/50 STOPPING THE ENGINE WARMING UP If any lamp remains on, immediately ! ! ! ! ! CAUTION stop the engine and determine the During warm up of the engine, cause. be sure that the parking brake [CHECK EASY CHECKER LAMPS] is set.
  • Page 48 OPERATION WARM-UP AND TRANSMISSION OIL IN THE LOW TEMPERATURE RANGE Ambient Warm-up time Hydraulic oil serves as transmission temperature requirement fluid to protect and lubricate moving Above 0 ° C At least 5 minutes parts. This fluid is also circulated (32 °...
  • Page 49 EX35/40/45/50 JUMP STARTING When jump starting the engine, follow the other vehicle to touch. Start the vehicle's engine after connecting the the instructions below to safely start the engine. cables and let it run for a few moments. Turn off all accessories on both vehicles.
  • Page 50 OPERATION OPERATING THE TRACTOR TO FOLD THE ROPS T46O512A T46O513A T46O514A (1) Grip Bolt (2) Set Pin (1) ROPS (1) Grip Bolt (2) Set Pin (3) Clip Pin (3) Clip Pin 1. Remove the clip pin and set pin. 2. Loosen the grip bolt and fold the 3.
  • Page 51 EX35/40/45/50 TO RAISE THE ROPS TO STARTING UPRIGHT POSITION T46O515A T46O516A T46O517A (1) Grip Bolt (2) Set Pin (1) Position Height Adjuster (4) Weight Adjuster (3) Clip Pin (2) Height Adjuster Leve (A) “PULL IN” (3) Seat Reclining Lever 1. Remove both the grip bolt, clip pin 3.
  • Page 52 OPERATION (2) TRAVEL/HEIGHT ADJUSTMENT Pull out the position adjust lever and slide the seat backward or forward, as required. IMPORTANT After adjusting the operator’s seat, be sure to check that the seat is properly locked. T46O518A T46O559A (1) Seat Belt (1) Hazard / Turn Signal Indicator (2) Turn Signal Light Switch (3) Hazard Light Switch...
  • Page 53 EX35/40/45/50 3. CHECKING THE BRAKE PEDAL MANUAL Type (1) BRAKE PEDAL (RIGHT AND LEFT) ! ! ! ! ! WARNING To avoid personal injury: Applying one rear wheel brake at a time can cause the tractor to swerve or roll over at high speeds.
  • Page 54 OPERATION IMPORTANT To help prevent premature clutch wear. The clutch pedal must be en- gaged slowly and disengaged quickly. Do not rest your foot on the clutch pedal. Select the proper gear and en- gine speeds according to the T46O523A T46O524A type of job you are doing.
  • Page 55 EX35/40/45/50 6. SELECTING THE TRAVEL SPEED MANUAL Type (MANUAL Type) (1)FORWARD/REVERSE SHIFT LEVER Push forward or pull backward to se- lect forward or reverse. The direction of travel can be changed without chang- ing the main shift. IMPORTANT The synchronized shuttle shift...
  • Page 56 OPERATION (3)RANGE GEAR SHIFT LEVER (HI-MID- (4)CREEP GEAR SHIFT LEVER IMPORTANT HOW TO USE CREEP GEAR SHIFT To avoid transmission damage, The range gear shift can only be shifted LEVER(OPTION-MANUAL Type) depress clutch pedal and stop when tractor is completely stopped and tractor before shifting between If you misuse or mishandle the creep- clutch is depressed.
  • Page 57 EX35/40/45/50 ! ! ! ! ! HST Type CAUTION To stop the tractor, be sure to disengage the clutch first, then depress the brake pedal. This is because creep range gives high torque at low forward speeds thus making braking ineffective.
  • Page 58 OPERATION working with front-end loader. 2. When working in sandy soil. 3. When working on a hard soil where a rotary tiller might push the tractor forward. IMPORTANT To avoid personal injury: You should not engage your front wheel drive while traveling at road T46O528A T46O564A speeds.
  • Page 59 EX35/40/45/50 9. DEPRESS THE SPEED CONTROL HST Type MANUAL Type PEDAL (HST TYPE) (1) SPEED CONTROL PEDAL ! ! ! ! ! WARNING To avoid personal injury: If your tractor moves while on level ground with your foot of the control pedal, do not oper- ate the tractor.
  • Page 60 OPERATION STOPPING (2) CRUISE CONTROL 1. Slow the engine to idle NOTE Cruise Control is designed for tractor 2. Depress the clutch and brake pedal. Make sure to keep the cruise con- operating efficiency and operator (Manual model) trol in the “OFF” position when comfort.
  • Page 61 EX35/40/45/50 CHECK DURING DRIVING IMMEDIATELY STOP THE ENGINE IF The engine suddenly slows or accelerates. Unusual noises are heard. Exhaust fumes become dark. NOTE Frequently check all gauges to verify the tractors operating status. T46O565A (1) Battery Charge Warning Lamp...
  • Page 62 OPERATION INSTRUMENT CLUSTER If warning lamps come on while oper- ating the engine, immediately stop the engine and check for the cause. Never operate the tractor while warn- ing lamps are on. T46O566A (1) PTO Operating Indicator (10) Neutral Position (2) Headlight-High Beam Lamp (11) Engine Oil Pressure Warning Lamp (3) Battery Charging Warning Lamp...
  • Page 63 EX35/40/45/50 TACHOMETER FUEL GAUGE COOLANT TEMPERATURE GAUGE T46O567A T46O568A T46O569A “E” EMPTY “F” FULL “C” COLD “H” HOT The tachometer indicates the engine When the key switch is on, the fuel When the key switch is turned "ON" speed and the 540rpm PTO operating gauge indicates the fuel level.
  • Page 64 (Illumination dash. at KEY ON(START OFF) is normal) NOTE In the event a warning indicator lamp illuminates while operating the tractor, immediately shut the engine off and consult with your KIOTI dealer.
  • Page 65 EX35/40/45/50 TURN SIGNAL LAMP GLOW PLUG INDICATOR PARKING BRAKE LAMP T46O573A T46O574A T46O575A If the turn signal lamp switch is turned When the key switch is turned to the If the parking lever is engaged, the cor- left or right, the corresponding indica- “on“...
  • Page 66 OPERATION “N” NEUTRAL POSITION “L” LOW SPEED TRAVEL “M” MIDDLE SPEED TRAVEL INDICATOR INDICATOR INDICATOR T46O576A T46O577A T46O578A If the range shift is in neutral position, If the range shift is at low speed, this If the range shift is at middle speed, this lamp turn in green(HST).
  • Page 67 EX35/40/45/50 “H” HIGH SPEED TRAVEL PARKING PARKING BRAKE LEVER INDICATOR ! ! ! ! ! MANUAL Type CAUTION To avoid personal injury: Always set the parking brake and stop the engine before leav- ing the tractor seat. When parking the vehicle on a...
  • Page 68 OPERATION OPERATING TECHNIQUES DIFFERENTIAL LOCK 1. When parking, be sure to set the If one of the rear wheels should slip, parking brake. use the differential lock. This will cause both wheels to turn together. The dif- To set the parking brake: ferential lock is engaged only when the 1) Interlock the brake pedals.
  • Page 69 EX35/40/45/50 OPERATING THE TRACTOR ON A ROAD OPERATING ON SLOPES AND ! ! ! ! ! ROUGH TERRAIN CAUTION To avoid personal injury: ! ! ! ! ! CAUTION To help assure straight line stops To avoid personal injury: when driving at transport...
  • Page 70 OPERATION DIRECTIONS FOR USE OF POWER 1. Be sure that the wheels are adjusted STEERING to provide the maximum stability 1. Power steering is activated only possible. while the engine is running. Slow 2. You should slow down for rough engine speeds make the steering a roads, slope and sharp turns.
  • Page 71 EX35/40/45/50 PTO OPERATION PTO CLUTCH SWITCH REAR PTO GEAR SHIFT LEVER 1. The tractor has a 540 rpm speed PTO operation is controlled by the auto/ position. manual switch and the cutoff switch. 2. Electric/Hydraulic engagement PTO 1. PTO connected - Auto shifting needs clutch operation.
  • Page 72 (2) PTO Shaft Cap (1) PTO Switch (A) Normal Position (B) Raised Position (2) Mid PTO Lever Model Engine rpm PTO shaftPTOrpm EX35(H) EX40(H) You should keep the PTO Shield in ! ! ! ! ! 2520(2500) 6-Spline WARNING EX45(H)
  • Page 73 2,000 T46O551A (1) Mid PTO Shaft Cap (2) Bolt (3) Mid PTO The Mid PTO is available for KIOTI ap- proved implements. Remember to re- place the cap after grease the PTO shaft which is not in use. To operate the Mid PTO, connect the...
  • Page 74 THREE-POINT HITCH & DRAWBAR THREE-POINT HITCH & DRAWBAR ......6-2 3-POINT HITCH OPERATION ........6-3 DRAWBAR ..............6-5...
  • Page 75 EX35/40/45/50 THREE-POINT HITCH & DRAWBAR (1) Top Link (2) Lifting Rod (Left) (3) Lifting Rod (Right) (4) Telescopic Stabilizer (5) Lower Link (6) Drawbar T46O601A...
  • Page 76 THREE-POINT HITCH & DRAWBAR 3-POINT HITCH OPERATION TOP LINK ! ! ! ! ! ! ! ! ! ! CAUTION CAUTION Keep always away anyone from/ Be aware and cautious about the between an implement and trac- surroundings of your tractor tor while its job being performed.
  • Page 77 In general, on your tractor is labeled on a most of implements are designed to be standard kioti implement. adjusted horizontally. Set a lock pin Dock the top link into the hole after adjusting the handle to your de- ‘A’...
  • Page 78 THREE-POINT HITCH & DRAWBAR DRAWBAR ! ! ! ! ! WARNING Use caution when adjusting the telescopic sway bar. Heavy implement can move causing harm. To adjust the telescopic stabilizer, re- move the pin and adjust the telescopic stabilizer as required. Secure the tele- scopic stabilizer by installing the pin T46O604A to the telescopic stabilizer.
  • Page 79 HYDRAULIC UNIT 3-POINT HITCH CONTROL SYSTEM ....... 7-2 AUXILIARY HYDRAULICS ........... 7-4...
  • Page 80 Unless corrected the unit will be lic system. damaged. Contact your KIOTI dealer for adjustment.
  • Page 81 HYDRAULIC UNIT MIXED CONTROL(IF EQUIPPED) IMPLEMENT LOWERING LIMIT 3-POINT HITCH LOWERING SPEED T46O703A T46O704A T46O705A (1) Ground Surface (3) Soft Soil (1) Position Control Lever (1) 3-Point Lowering Speed Knob (2) Implement Penetration Limit (2) Lock Bolt (A) FAST (C) LOCK (B) SLOW Lower the draft control lever up to a The lower limit can be adjusted by mov-...
  • Page 82 EX35/40/45/50 AUXILIARY HYDRAULICS JOYSTICK VALVE TWO STAGE VALVE TYPE This loader control valve has two stage FLOAT dump position. The first stage has good power and control for dumping DOWN DUMP & ROLL & DOWN BACK DOWN precisely. This position should be used...
  • Page 83 HYDRAULIC UNIT DOUBLE ACTING LEVER(IF EQUIPPED) Pressure Returning IMPORTANT Port Push Pull Do not hold the lever in the “pull” or “push” position once Lever1 the remote cylinder has reached the end of the stroke, as this will Lever2 cause oil to flow through the re- lief valve.
  • Page 84 CONNECTING 1. Clean both couplers. NOTE 2. Remove dust plugs. Your local KIOTI Dealer can sup- 3. Insert the implement coupler to the ply parts to adapt couplers to hy- tractor hydraulic coupler. draulic hoses.

  • Page 85: Tires, Tread And Ballast

    TIRES, TREAD AND BALLAST TIRES ................8-2 TREAD ................8-3 BALLAST ..............8-5...
  • Page 86 EX35/40/45/50 TIRES INFLATION PRESSURE Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly ! ! ! ! ! WARNING in the course of time. Thus, check it everyday and inflate as necessary. To avoid personal injury:...
  • Page 87 Front tread can not be adjusted. mm(in.) Model Tread Tire sizes IMPORTANT 1,248 (49.1) 7-16 / 6PR Do not turn front discs to obtain EX35 Turf 1,336 (52.5) 27-8.5-15 / 4PR wider tread. Industrial 1,367 (53.8) 27-10.5-15 / 6PR 1,245 (49.0)
  • Page 88 EX35/40/45/50 REAR WHEELS mm(in.) Farm Turf Industrial Model 1,221 1,237 1,348 1,301 1,318 EX35 (48.1) (48.7) (53.1) (51.2) (51.9) 1,304 1,290 1,380 1,490 1,415 1,370 EX40 (51.3) (50.8) (54.3) (58.7) (55.7) (53.9) EX45 1,206 1,304 1,278 1,380 1,478 1,513 1,370...
  • Page 89 (2) Rear Wheel Weights to the rear wheel. See your implement chart. owner's manual for the proper amount of weight or consult your local KIOTI ! ! ! ! ! CAUTION 17 kg X 5 Pieces dealer.

  • Page 90: Maintenance

    MAINTENANCE SERVICE INTERVALS ..........9-2 LUBRICANTS .............. 9-4...
  • Page 91 EX35/40/45/50 SERVICE INTERVALS Service Time Interval REFERENCE PERIOD SINCE THEN 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Engine oil Every100Hr 10-9 Change Every200Hr 10-15 Engine oil filter Replace Every200Hr 10-15 Hydraulic oil filter...
  • Page 92 MAINTENANCE Service Time Interval REFERENCE PERIOD SINCE THEN PAGE 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Every100Hr 10-11 Check Fuel line Every2years 10-22 Replace Every200Hr 10-17 Check HST oil line Every2years 10-22 Replace Every200Hr...
  • Page 93 EX35/40/45/50 LUBRICANTS To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. CAPACITIES (U.S.gals.) LOCATIONS LUBRICANTS EX35 EX40 EX45/50 Diesel Fuel 45 (11.9) 45 (11.9) 45 (11.9) Fresh clean water with anti-freeze Coolant 8 (2.1) 8.9 (2.4)

  • Page 94: Periodic Service

    PERIODIC SERVICE HOW TO OPEN THE HOOD ........10-2 DAILY CHECK ............10-3 INITIAL 50 HOURS ............ 10-8 EVERY 50 HOURS ........... 10-13 EVERY 100 HOURS ..........10-14 EVERY 200 HOURS ..........10-19 EVERY 400 HOURS ..........10-21 EVERY 600 HOURS ..........10-22 EVERY 800 HOURS ..........
  • Page 95 EX35/40/45/50 HOW TO OPEN THE HOOD ENGINE COVER HOOD T46OA01A T46OA02A T46OA03A (1) Knob (A) Pull (1) Side Cover (2) Hook (A) Push To open the tractor hood, pull down on It is not necessary to remove the side ! ! ! ! !
  • Page 96 PERIODIC SERVICE DAILY CHECK CHECKING ENGINE OIL LEVEL For your own safety and maximum ser- ! ! ! ! ! CAUTION vice life of the machine, make a thor- To avoid personal injury: ough daily inspection before starting Be sure to stop the engine be- and operating the machine.
  • Page 97 EX35/40/45/50 CHECKING TRANSMISSION CHECKING AND REFUELING FLUID LEVEL 1. Turn the key switch to "ON", check the amount of fuel by fuel gauge. 2. Fill fuel tank when fuel gauge shows 1/4 or less fuel in tank. 3. Use for the winter season fuel at tem- peratures above -10°...
  • Page 98 PERIODIC SERVICE Flash Point, Water and Sediment, Carbon Residue on, 10 percent Ash, ° C (° F) volume % Residuum, % weight % 52 (125) 0.05 0.35 0.01 Distillation Temperatures, Viscosity Kinematic cSt or Viscosity Saybolt, sulfur, weight Copper Strip Cetane °...
  • Page 99 Use clean, fresh water and anti- and allow sufficient time for freeze to fill the recovery tank. excess pressure to escape be- If water should leak, consult fore removing your local KIOTI dealer. completely.
  • Page 100 PERIODIC SERVICE CHECKING GAUGES, METER CLEANING GRILL, RADIATOR AND EASY CHECKER SCREEN AND OIL COOLER SCREEN 1. Inspect the instrument panel for bro- IMPORTANT ken gauge(s), meter(s) and Easy Grill and screen must be clean Checker lamps. from debris to prevent engine 2.
  • Page 101 To avoid personal injury: To prevent serious damage to the oil pan. Be sure to stop the engine be- the engine, use only a KIOTI fore changing the oil. All the used oil can be drained out genuine filter. Allow engine to cool down easily when the engine is still warm.
  • Page 102 PERIODIC SERVICE ADJUSTING BRAKE PEDAL ! ! ! ! ! ! ! ! ! ! MANUAL Type CAUTION CAUTION To avoid personal injury: To avoid personal injury: Stop the engine and chock the Be sure to stop the engine be- wheels before checking brake fore changing oil filter cartridge.
  • Page 103 2. Remove the oil filter. minutes, stop it and check the oil a genuine KIOTI filter. 3. Place a film of clean transmission level again, add oil to the prescribed fluid to the rubber seal of the new level.
  • Page 104 IMPORTANT Do not operate the tractor im- Model Oil capacity mediately after changing the EX35 transmission fluid. Manual 52 (13.7U.S gals.) EX40 Run the engine at medium speed EX45 for a few minutes to prevent dam- 42 (11.1U.S gals.)
  • Page 105 EX35/40/45/50 CHANGING FRONT AXLE CASE OIL 1. To drain the used oil, remove the right and left drain plugs and filling plug at the front axle case and drain the oil completely into the oil pan. 2. After draining, reinstall the drain plugs.
  • Page 106 PERIODIC SERVICE EVERY 50 HOURS LUBRICATING GREASE FITTINGS You should apply a small amount of multi-purpose grease to the following points every 50 hours or as needed. If your tractor is operated in extremely wet, muddy, or dusty conditions you should lubricate the fittings more often. T46OA20A T46OA21A T46OA22A...
  • Page 107 EX35/40/45/50 EVERY 100 HOURS CHECKING WHEEL BOLT CLEANING FUEL FILTER CHANGING ENGINE OIL TORQUE See "Initial 50 hours" in page 10-8. ADJUSTING BRAKE PEDAL See "Initial 50 hours" in page 10-9. T46OA26A T46OA27A (1) 226 N·m (23 kgf·m, 166 lbf·ft) (1) Fuel Cock (2) 226 N·m (23 kgf·m, 166 lbf·ft)
  • Page 108 PERIODIC SERVICE CHECKING FUEL LINE CLEANING AIR CLEANER PRIMARY ELEMENT IMPORTANT If dust and dirt enters the fuel system, the fuel pump and in- jection nozzles are subject to premature wear. To prevent this, be sure to clean the fuel filter bowl and element periodically.
  • Page 109 EX35/40/45/50 ADJUSTING CLUTCH PEDAL (MANUAL) 2) When carbon or oil adheres to the IMPORTANT element, soak the element in de- The air cleaner uses a dry tergent for 15 minutes then wash it element, never apply oil. several times in water, rinse with Do not run the engine with filter clean water and dry it naturally.
  • Page 110 PERIODIC SERVICE BATTERY Mishandling or abuse of the battery can BATTERY CHARGING shorten the service life and adds to ! ! ! ! ! CAUTION maintenance cost of the tractor. To avoid personal injury: If the battery is weak it will cause the When the battery is being engine to be hard to start and also activated, hydrogen and oxygen...

  • Page 111: Storage

    EX35/40/45/50 1. The water in the electrolyte evapo- Table 1 DIRECTION FOR STORAGE rates during recharging. Liquid short- 1. When storing the tractor for a long Tractor Battery Volts age damages the battery. Excessive period, remove the battery from trac-...
  • Page 112 PERIODIC SERVICE EVERY 200 HOURS ADJUSTING FAN BELT TENSION REPLACING ENGINE OIL FILTER 1. Stop the engine and remove the key. See "Initial 50 hours" in page 10-8. 2. Apply moderate thumb pressure to belt between pulleys. 3. If tension is incorrect, loosen the al- ternator mounting bolts and, using a lever placed between the alternator and the engine block, pull the alter-...
  • Page 113 KIOTI dealer for repairs. 2. If the radiator hoses are swollen, hardened, cracked, or otherwise damaged, you must replace the hose.
  • Page 114 PERIODIC SERVICE EVERY 400 HOURS ADJUSTING TOE-IN CHANGING TRANSMISSION FLUID See "Initial 50 hours" in page 10-11. REPLACING FUEL FILTER ELEMENT (See "Cleaning fuel filter" in every 100 T46OA36A T46OA37A hours maintenance.) (A) Wheel - to - wheel distance at front (1) Lock Nuts (2) Tie Rod (B) Wheel - to - wheel distance at rear...
  • Page 115 EVERY 1 YEAR ADJUSTING FRONT AXLE PIVOT ADJUSTING ENGINE REPLACING AIR CLEANER VALVE CLEARANCE ELEMENT Consult your local KIOTI dealer for this (See "Cleaning Air Cleaner Element" in service. every 100 hours maintenance.) T46OA38A (1) Lock Nut (2) Adjusting Screw...
  • Page 116 When the anti-freeze is mixed fore removing cap completely. with water, the anti-freeze mix- EX35 8.0 (2.1U.S.gals.) ing ratio must be less than 50%. 1. Stop the engine and let it cool. Coolant EX40 8.9 (2.4U.S.gals.)
  • Page 117 EX35/40/45/50 ANTI-FREEZE REPLACING RADIATOR HOSE (WATER PIPES) If cooling water freezes, it can damage * At 760 mmHg pressure (atmospheric). Replace the hoses and clamps. the engine and radiator. It is necessary, A higher boiling point is obtained by (See "Checking Radiator Hose and...
  • Page 118 PERIODIC SERVICE SERVICE AS REQUIRED BLEEDING FUEL SYSTEM DRAINING CLUTCH HOUSING REPLACING FUSE WATER T46OA41A T46OA42A T46OA43A (1) Fuel Cock (A) Close (1) Plug (1) Fuse Box (B) Open (C) Air Bleeding AIR MUST BE REMOVED: Your tractor is equipped with a plug un- Fuses protect the tractor electrical sys- der the clutch housing.

  • Page 119: Troubleshooting

    Failure to follow this procedure may result in serious damage to the tractor electrical system. Refer to the trouble- shooting section of this manual or your local KIOTI dealer for specific information dealing with electrical problems.
  • Page 120 STORAGE TRACTOR STORAGE ..........11-2 REMOVING THE TRACTOR FROM STORAGE ..11-3...
  • Page 121 EX35/40/45/50 TRACTOR STORAGE 1. Check the bolts and nuts for ! ! ! ! ! CAUTION looseness, and tighten if necessary. To avoid personal injury: 2. Apply grease to tractor areas where Do not clean the machine with bare metal will rust also to pivot engine running.
  • Page 122 STORAGE REMOVING THE TRACTOR FROM STORAGE 10. Keep the tractor in a dry place 1. Check the tire air pressure and in- where the tractor is sheltered from flate the tires if they are low. rain. Cover the tractor. 2. Jack the tractor up and remove the 11.
  • Page 123 TROUBLESHOOTING ENGINE TROUBLESHOOTING ....... 12-2...
  • Page 124 EX35/40/45/50 ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective measure. Trouble Cause Countermeasure Engine is difficult to start or won't No fuel flow. Check the fuel tank and the fuel filter.
  • Page 125 Loose or defective fan belt Adjust or replace fan belt. Dirty radiator core or grille screens Remove all trash. Flush cooling system. Coolant flow route corroded If you have any questions, contact your local KIOTI dealer.

  • Page 126: Options

    OPTIONS OPTIONS ..............13-2...
  • Page 127 EX35/40/45/50 OPTIONS Consult your local KIOTI dealer for further detail. Work Light High visibility for night work Front end weights For front ballast Rear Wheel Weights For rear ballast Sunshade...

  • Page 128: Index

    INDEX...
  • Page 129 EX35/40/45/50 NUMBERIC 3-POINT HITCH ..............6-3 CHANGING ENGINE OIL ........... 10-8 3-POINT HITCH CONTROL SYSTEM ........7-2 CHANGING ENGINE OIL ..........10-14 3-POINT HITCH LOWERING SPEED ........7-3 CHANGING FRONT AXLE CASE OIL ......10-12 CHANGING FRONT AXLE CASE OIL ......10-21 CHANGING LUBRICATING OIL FOR NEW TRACTORS ..
  • Page 130 INDEX CLEANING FUEL FILTER ..........10-14 EVERY 400 HOURS ............10-21 CLEANING GRILL, RADIATOR SCREEN AND OIL COOLER EVERY 50 HOURS ............10-13 SCREEN ................10-7 EVERY 600 HOURS ............10-22 COOLANT TEMPERATURE GAUGE ........5-24 EVERY 800 HOURS ............10-22 COUPLER CONNECTING AND DISCONNECTING ...
  • Page 131 EX35/40/45/50 INSTRUMENT CLUSTER ............5-23 N INDICATOR ..............5-27 IMMEDIATELY STOP THE ENGINE IF .........5-22 IMPLEMENT LIMITATIONS ........... 3-7 OPERATING NEW TRACTOR ..........5-3 IMPLEMENT LOWERING LIMIT ..........7-3 OPERATING TECHNIQUES ..........5-29 INFLATION PRESSURE ............8-2 OPERATING THE ENGINE ............ 5-4 INITIAL 50 HOURS .............
  • Page 132 INDEX REMOVING THE TRACTOR FROM STORAGE ....11-3 STARTING THE ENGINE ............5-4 REPLACING AIR CLEANER ELEMENT ......10-22 STOPPING ................5-21 REPLACING ENGINE OIL FILTER ........10-8 STOPPING THE ENGINE ............5-8 REPLACING ENGINE OIL FILTER ........10-19 REPLACING FUEL FILTER ELEMENT ......10-21 REPLACING FUEL HOSE ..........

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Ex40Ex45Ex50

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