Page 1 Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new owner's familiarize themselves with the KIOTI DS3510, it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and maintenance. If the information you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Page 2 DS3510(UM26)-AU-00.indd 2 2010-12-11 오전 10:59:30...
Page 3 SAFETY PRECAUTIONS ........ PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS ..........DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3- POINT HITCH IMPLEMENT OPERATION .. MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX............... DS3510(UM26)-AU-00.indd 3 2010-12-31 오후 2:44:34...
Page 4: Table Of Contents
DECaL mounTInG LoCaTIon ........1-17 TravELInG sPEED ..........3-5 DECaLs ................ 1-18 CauTIons for DECaL maInTEnanCE ....1-20 ImPLEmEnT LImITaTIons ........3-6 PRECAUTIONS BEFORE OPERATION .....2-1 sTanDarD sIzE by ImPLEmEnT ......... 3-6 GEnEraL sPECIfICaTIons ......... 3-7 DS3510(UM26)-AU-00.indd 4 2010-12-31 오후 2:44:34...
Page 5 TrEaD ................4-24 hEaD LIGhT hIGh bEam LamP ......... 4-12 aDDITIonaL WEIGhT ..........4-27 Turn sIGnaL LamP ............ 4-12 GLoW PLuG InDICaTor ..........4-12 OPERATION ............5-1 oPEraTInG ThE ConTroLs ......4-13 PrE-oPEraTIon ChECK ........5-2 DS3510(UM26)-AU-00.indd 5 2010-12-31 오후 2:44:34...
Page 6 LoaDInG InTo anD unLoaDInG ouT of ThE TruCK .. 5-19 hyDrauLIC bLoCK ............. 6-14 PrECauTIons WhEn usInG PoWEr sTEErInG .. 5-19 3-PoInT hITCh ConTroL sysTEm ......5-21 MAINTENANCE ...........7-1 ExTErIor hyDrauLIC ConTroL sysTEm (If EquIPED) .. 5-23 DS3510(UM26)-AU-00.indd 6 2010-12-31 오후 2:44:34...
Page 7 ChanGInG EnGInE oIL anD rEPLaCInG fILTEr (L) .. 7-13 DraInInG WaTEr from CLuTCh housInG (aG) .. 7-33 rEPLaCInG TransmIssIon fLuID anD fILTEr (m) ... 7-15 rEPLaCInG fusE (ah) ..........7-34 ChanGInG fronT axLE CasE oIL (n) ..... 7-17 DS3510(UM26)-AU-00.indd 7 2010-12-31 오후 2:44:34...
Page 8 TraCTor sToraGE ..........8-2 DaILy sToraGE ............8-2 LonG-TErm sToraGE ..........8-2 usInG TraCTor afTEr sToraGE ...... 8-4 usaGE anD DIsPosaL (EnvIronmEnTaL ConCErns) ......8-4 TROUBLESHOOTING .........9-1 EnGInE TroubLEshooTInG ........ 9-2 TraCTor TroubLEshooTInG ......9-4 INDEX..............10-1 DS3510(UM26)-AU-00.indd 8 2010-12-31 오후 2:44:34...
Page 9 CAUTION This mark indicates emphasis on notable characteristics of working procedures, and information about technology for easier operation. IMPORTANT This indicates that interesting or helpful information is being provided. NOTE DS3510(UM26)-AU-00.indd 9 2010-12-31 오후 2:44:35...
Page 10 UNIVERSAL SYMBOLS various universal symbols have been used on the instruments and controls of your KIOTI tractor. below is a list of the universal symbols and their meanings. fuel-Level Position Control-Lowered Position Low Range Engine Coolant-Temperature Hazard Warning Lights Coolant...
Page 11: Safety Precautions
When usinG the 3-point hitch ........1-10 safety Precautions while servicing ..1-11 safety Precautions when using the loader .. 1-13 safety decal maintenance ......1-17 decal mountinG location ..........1-17 decals ..................1-18 cautions for decal maintenance .......1-20 DS3510(UM26)-AU-01.indd 1 2010-12-31 오후 3:38:17...
Page 12: Precautions Before Operation
8. Before making reverse movements decals as soon as it is practical. with your tractor, you should al- a list of decals is shown on page ways check to see that the path is 1-17~19. clear. DS3510(UM26)-AU-01.indd 2 2010-12-31 오후 3:38:18...
Page 13 18. no alterations should be made to this will help to prevent acciden- your Kioti tractor. tal slips, trips and falls. 15. Be sure to scrape “off” mud or soil from your shoes before mounting the tractor.
Page 14 4-26. ened for any reason, the parts should be fitted back to their original posi- tions and all bolts should be properly torqued. DS3510(UM26)-AU-01.indd 4 2010-12-31 오후 3:38:21...
Page 15: Precautions During Operation
Unexpected tractor move- “off” the engine and p.t.o before er ventilation. containing carbon ments can result in bodily injury. dismounting the tractor. monoxide can cause serious injury or death. DS3510(UM26)-AU-01.indd 5 2010-12-31 오후 3:38:22...
Page 16 DS3510(UM26)-AU-01.indd 6 2010-12-31 오후 3:38:24...
Page 17 14. never try to get “on” or “off” a risk of tractor upset is even higher moving tractor. when the ground is loose or wet. DS3510(UM26)-AU-01.indd 7 2010-12-31 오후 3:38:25...
Page 18: When Driving The Tractor
3 or cause a visible. use hazard lights as re- when making an emergency stop. loss of control. quired. uneven braking at road speeds could cause the tractor to tip over. DS3510(UM26)-AU-01.indd 8 2010-12-31 오후 3:38:26...
Page 19: When Parking The Tractor
2. keep the p.t.o shaft cover in place smv emblem on it as well. at all times. replace the p.t.o shaft cap when the shaft is not in use. DS3510(UM26)-AU-01.indd 9 2010-12-31 오후 3:38:27...
Page 20: When Using The 3-Point Hitch
3. When transporting on the road, shields are damaged or not in set the implement lowering control place. rotating shafts are an en- in the "lock" position to hold the tanglement hazard. implement in the raised position. DS3510(UM26)-AU-01.indd 10 2010-12-31 오후 3:38:28...
Page 21: Safety Precautions While Servicing
5. It is recommended to keep a first emits dangerous gases especially aid kit and fire extinguisher handy when recharging. at all times. DS3510(UM26)-AU-01.indd 11 2010-12-31 오후 3:38:29...
Page 22 Before adding pressure to the hy- 11. securely support the tractor draulic system, make sure that all when changing wheels or the connections are tight and that all line, wheel tread width. pipes and hoses are free of damage. DS3510(UM26)-AU-01.indd 12 2010-12-31 오후 3:38:31...
Page 23: Safety Precautions When Using The Loader
This fluid can produce gangrene and/or severe allergic reaction. DS3510(UM26)-AU-01.indd 13 2010-12-31 오후 3:38:32...
Page 24 3-point hitch lower link. other- a fatal injury or even death. to an injury or even death. wise, it may lead to an injury or even death. DS3510(UM26)-AU-01.indd 14 2010-12-31 오후 3:38:32...
Page 25 Protective structure). even death. it never can protect the riders against falling objects. avoid driving the vehicle into a dangerous area such as fall- ing rocks zone. DS3510(UM26)-AU-01.indd 15 2010-12-31 오후 3:38:33...
Page 26 H11O108a never allow bystanders to be near equipment while in operation. do not allow anyone to ride on the tractor while in operation. DS3510(UM26)-AU-01.indd 16 2010-12-31 오후 3:38:33...
Page 27: Safety Decal Maintenance
U26O101a DS3510(UM26)-AU-01.indd 17 2010-12-31 오후 3:38:37...
Page 28: Decals
(6) part no. : t2445-50724 (2) part no. : t2615-54112 (4) part no. : t2325-50512 DS3510(UM26)-AU-01.indd 18 2010-12-31 오후 3:38:40...
Page 29 (9) part no. : t4625-52351 (11) part no. : t4625-52361 Notice: Only operate this tractor with ROPS in the down position when necessary. Injury may result from contact with ROPS in the down position. T2625-50721 DS3510(UM26)-AU-01.indd 19 2010-12-31 오후 3:38:42...
Page 30: Cautions For Decal Maintenance
 contact your local Kioti deal- as well as the following instruction: er immediately to install a new decal. caution...
Page 31: Precautions Before Operation
Vehicle identification number ......2-2 Production number ............2-2 engine number ..............2-2 transmission number ............2-2 essential replacement parts ......2-4 oils and fluids ..............2-4 filters ..................2-4 belts and hoses ..............2-5 other comPonents .............2-5 DS3510(UM26)-AU-02.indd 1 2010-12-31 오후 3:39:03...
Page 32: Vehicle Identification Number
DS3510(UM26)-AU-02.indd 2 2010-12-31 오후 3:39:05...
Page 33 Transmission Serial No.  warranty or major service, be sure to see your Kioti dealer. for service, contact the Kioti dealership from Date of Purchase  which you purchased your tractor or your local authorized Kioti dealer.
Page 34: Essential Replacement Parts
DS3510(UM26)-AU-02.indd 4 2010-12-31 오후 3:39:06...
Page 35: Belts Hoses
DS3510(UM26)-AU-02.indd 5 2010-12-31 오후 3:39:07...
Page 36 MEMO MEMO DS3510(UM26)-AU-02.indd 6 2010-12-31 오후 3:39:07...
Page 37: Specifications
General specifications ........3-2 ExtErnal dimEnsions ............3-2 GEnEral spEcifications .............3-3 traVelinG speeD ............. 3-5 iMpleMent liMitations .......... 3-6 standard sizE by implEmEnt ..........3-6 GEnEral spEcifications .............3-7 DS3510(UM26)-AU-03.indd 1 2010-12-31 오후 3:39:25...
Page 38: General Specifications
※ a1: overall length including weight and 3 point a2: overall length excluding weight and 3 point E1: front wheel tread E2: rear wheel tread U26O301A ※these dimensions are measured with the standard tires installed to the rops model tractor. DS3510(UM26)-AU-03.indd 2 2010-12-31 오후 3:39:26...
Page 39 8 x 8 forward 0.81~11.66 (1.30~18.80) Ground speed mile/h (Km/h) (tire for agricultural) reverse 0.74~10.64 (1.19~17.14) mile/h (Km/h) traveling Wet disc type brake parking connected with the traveling brake differential lock standard for rear axle DS3510(UM26)-AU-03.indd 3 2010-12-31 오후 3:39:26...
Page 40 Weight (rops) lbs. (kg) 2,703 (1,226) max. trailer loading weight lbs. (kg) 1,792 (812) ※The specifications are subject to change without notice. ※ (★) mark means the specifications are subject to change according to the applicable country. DS3510(UM26)-AU-03.indd 4 2010-12-31 오후 3:39:26...
Page 41: Traveling Speed
Ds3510 Ds3510 0.81 (1.30) 0.74 (1.19) 1.17 (1.89) 1.05 (1.69) 1.66 (2.68) 1.35 (2.17) 2.69 (4.32) 1.83 (2.95) 3.93 (6.34) 5.31 (8.54) 5.46 (8.79) 7.41 (11.93) High 7.76 (12.49) 9.53 (15.33) 11.66 (18.80) 10.64 (17.14) DS3510(UM26)-AU-03.indd 5 2010-12-31 오후 3:39:27...
Page 42: Implement Limitations
Kioti and which exceed the maximum specifications listed below, or which are otherwise unfit for use with this Kioti tractor may result in malfunctions or failures to the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures to the tractor resulting from use with improper implements are not covered by the warranty.]...
Page 43: General Specifications
48 (219.2), 60 (1,524) note : this is a sample of attachments commonly used. before purchasing or using any attachment on a Kioti product, please review the specifications to determine if it is a compatible product. Damages or failures due to improper use of compatibility issue will not be covered by warranty.
Page 44 MEMO MEMO DS3510(UM26)-AU-03.indd 8 2010-12-31 오후 3:39:28...
Page 45: Description Of Operating System
Knob .......4-21 battery charging laMp ....4-11 power taKe-oFF (hydraulic blocK type) ..4-22 head light high beaM laMp ....4-12 turn signal laMp .........4-12 TIRES, WhEElS AND bAllAST ..4-22 glow plug indicator ......4-12 tread ............4-24 additional weight .......4-27 DS3510(UM26)-AU-04.indd 1 2010-12-31 오후 3:39:46...
Page 46: Exterior View
(16) brake lamp (2) steering wheel (5) head lamp (8) Fender (11) p.t.o shaft (14) swing draw bar (17) tail lamp (3) Fuel access cover (6) rops (9) Footstep (12) crank lifting rod (15) lower link DS3510(UM26)-AU-04.indd 2 2010-12-31 오후 3:39:49...
Page 47: Switch
SWITCh MOuNTING lOCATION (1) combination switch (2) hazard lamp switch (3) Key switch U26O403A DS3510(UM26)-AU-04.indd 3 2010-12-31 오후 3:39:52...
Page 48: Key Switch
30 seconds consecutively can reduce the preheat system’s life. DS3510(UM26)-AU-04.indd 4 2010-12-31 오후 3:39:54...
Page 49: Combination Switch
: high beam "on" the tractor unattended while key : turn signal light and tail light "on" is in ignition. the horn, turn signal lamp, and  hazard lamp can be operated without the key inserted. DS3510(UM26)-AU-04.indd 5 2010-12-31 오후 3:39:56...
Page 50  the self-return type. therefore, make sure to return the lever manually after turning the vehicle. the turn signal lamps can be op-  erated without the key inserted. DS3510(UM26)-AU-04.indd 6 2010-12-31 오후 3:39:57...
Page 51: Hazard Lamp Switch
“oFF” the lamp. the turn sig- nal lights cannot be operated while this switch is pressed up to operate the hazard lamps. DS3510(UM26)-AU-04.indd 7 2010-12-31 오후 3:39:58...
Page 52: Instrument Panel
(5) tachometer (9) hour Meter (2) parking brake indicator (6) turn signal light (rh) (10) coolant temperature gauge (3) glow plug indicator (7) engine oil pressure warning lamp (4) turn signal light (lh) (8) Fuel gauge DS3510(UM26)-AU-04.indd 8 2010-12-31 오후 3:40:00...
Page 53: Tachometer / Hourmeter Indicator
"▲". “bleed” the system. (For detailed in- the hour meter indicates the total structions, refer to “bleeding fuel sys- run hours of the tractor in 6 digits. tem” in the chapter “Maintenance”.) DS3510(UM26)-AU-04.indd 9 2010-12-31 오후 3:40:01...
Page 54: Engine Coolant Temperature Gauge
·c : coolant is cold. tank. ·h : coolant is hot. The range marked in “2” in the figure indicates the normal engine tempera- ture (normal driving range). DS3510(UM26)-AU-04.indd 10 2010-12-31 오후 3:40:02...
Page 55: Engine Oil Pressure Warning Lamp
“OFF” all electrical specified engine oil level, have the devices and have the tractor tractor checked by your local KIOTI checked by your local KIOTI dealer or workshop immediately. Dealer or workshop as soon as possible.
Page 56: Head Light High Beam Lamp
“on” ibility. For safe driving, use the high position. in case of basic model, this beam head light only if necessary. indicator comes on when the key is held in “pre-heat” position by op- erator. DS3510(UM26)-AU-04.indd 12 2010-12-31 오후 3:40:05...
Page 57: Operating The Controls
(7) Main gear shift lever (8) range gear shift lever (9) 3-point hitch lowering speed Knob (10) differential lock pedal (11) Foot throttle (12) lift position control lever (13) pto shift lever (14) Front wheel drive lever U26O417A DS3510(UM26)-AU-04.indd 13 2010-12-31 오후 3:40:08...
Page 58: Main Shift Lever
8 reverse driving speeds are provid- disengage the clutch, and then try to ed by combination of the main shift shift the lever. lever (4 speeds), range shift lever (2 speeds), shuttle shift lever. DS3510(UM26)-AU-04.indd 14 2010-12-31 오후 3:40:10...
Page 59: Shuttle Shift Lever
Shift pletely. Model shifting this lever frequently can de- ds3510 1,000 teriorate the trans-mission’s life and durability. put this lever into the neutral position when the tractor is not driven. DS3510(UM26)-AU-04.indd 15 2010-12-31 오후 3:40:11...
Page 60: Clutch Pedal
IMPORTANT Never put your foot onto the  clutch pedal during driving. The clutch disc can be worn pre-maturely. DS3510(UM26)-AU-04.indd 16 2010-12-31 오후 3:40:12...
Page 61: Brake Pedal
DS3510(UM26)-AU-04.indd 17 2010-12-31 오후 3:40:13...
Page 62: Foot Throttle
( position) com- pletely out while pushing the lever position) decelerates the engine. the hand throttle lever is mainly used while working in the field. DS3510(UM26)-AU-04.indd 18 2010-12-31 오후 3:40:15...
Page 63: Differential Lock Pedal
Do not put a hand between the damaged.  use this system under the following seat and the slides when ad- conditions: justing the seat position. You can get injured unexpectedly. DS3510(UM26)-AU-04.indd 19 2010-12-31 오후 3:40:16...
Page 64 ROPS properly. Otherwise, never wear the seat belt. Make sure that the seat belt  is not twisted. It cannot work properly, leading to a danger- ous situation. DS3510(UM26)-AU-04.indd 20 2010-12-31 오후 3:40:17...
Page 65: Position Control Lever
U26O430A NOTE (1) position control lever (2) lock bolt this lever does not control the (3) lower link  lifting speed of the lifting arm. (a) lowering (b) lifting DS3510(UM26)-AU-04.indd 21 2010-12-31 오후 3:40:18...
Page 66: Power Take-Off (Hydraulic Block Type)
If it is neces- ating equipment, such as the front- sary to disassemble/assemble end loader and front blade. the tire, let a qualified service person perform the work. DS3510(UM26)-AU-04.indd 22 2010-12-31 오후 3:40:20...
Page 67  of their way when checking or tact the KIOTI dealer for the front/rear wheel speed ratio. improper front/ inflating tires. rear wheel speed ratio can result in excessive wear of the tires.
Page 68: Tread
Make sure to frequently check that all these parts are firmly tight- damage of rim and disc. Also  ened. check if wheel bolts, rim bolts, Make sure to perform inspection daily. and nuts are loose. DS3510(UM26)-AU-04.indd 24 2010-12-31 오후 3:40:21...
Page 69  When re-fitting or adjusting a wheel, tighten the bolts to the follow- your local KIOTI dealer.  ing torques then recheck after driving the tractor 200 m (218 yards) if it is damaged by unapproved mod- and thereafter according to service interval.
Page 70 KIOTI only.  H11O4D2A Assemble the tire as shown in the figure.  Contact your local KIOTI Dealer if it is necessary to change the tire (1) wheel bolt (2) rim bolt  (3) rim (4) disc specification or installation method.
Page 71: Additional Weight
 (1) additional Front weight Assemble the tire as shown in the figure.  Contact your local KIOTI Dealer if it is necessary to change the tire  specification or installation method. if the loader is not installed, attach a...
Page 72 Model Max. load it becomes hard to steer the tractor, ds3510 149.6 lbs. (17 kg x 5 pieces) the tires can be worn faster and the durability of the front axle can be de- CAuTION teriorated.
Page 73 For detailed information on installa- the traction of the tractor by increas- tion, contact your local KIOTI dealer. ing the grip of the rear wheels when using a heavy trailer or plow. DS3510(UM26)-AU-04.indd 29...
Page 74 For detailed information, contact your local KIOTI dealer. if one liter of water is mixed with 0.4 kg of calcium, this liquid does not freeze down at -49℉ (-45℃).
Page 75: Operation
WHEN comING IN ANd ouT of pAvEd RoAd ..5-17 pREcAuTIoNS WHIlE dRIvING oN THE RoAd ....5-18 loAdING INTo ANd uNloAdING ouT of THE TRuck ..5-19 pREcAuTIoNS WHEN uSING poWER STEERING ....5-19 3-poINT HITcH coNTRol SySTEm ........5-21 ExTERIoR HydRAulIc coNTRol SySTEm (If EquIpEd) ..5-23 DS3510(UM26)-AU-05.indd 1 2010-12-31 오후 3:40:49...
Page 76: Pre-Operation Check
4. Never apply excessive load during 3-point hitch and securing pins.  work. 5. Idle the engine at a low speed for 2 to 3 minutes before stopping it. DS3510(UM26)-AU-05.indd 2 2010-12-31 오후 3:40:49...
Page 77: Operating The Engine
Never try to start the engine the parking brake lever.  for over 10 seconds consecu- (check that the parking brake tively to protect the start mo- lamp on the gauge board illu- tor and battery from damage. minates.) DS3510(UM26)-AU-05.indd 3 2010-12-31 오후 3:40:50...
Page 78 (A) close (B) open (c) Air Bleeding 3. make sure the fuel cock is in the open position. U26o502a (1) forward/Reverse lever (2) p.T.o Shift lever (3) Range Gear Shift lever (Hi-lo) (4) main Shift lever DS3510(UM26)-AU-05.indd 4 2010-12-31 오후 3:40:52...
Page 79 “oN”. maintain it until the preheat lamp is turned “off”. 8. depress the clutch pedal. ImPORTANT (approx. 8 sec) make sure that no one is around  the implement or behind the tractor. DS3510(UM26)-AU-05.indd 5 2010-12-31 오후 3:40:54...
Page 80 11. Warm up the engine for 3 to 4 min- ed for approx. 15 seconds after the utes. (10 minutes in winter) engine is started in order to enhance the engine combustion performance and reduce harmful emissions right after engine start. DS3510(UM26)-AU-05.indd 6 2010-12-31 오후 3:40:55...
Page 81: Check Lamps
ON, the ately and check the engine oil lev- battery can be discharged and el. If the engine oil level is proper, the tractor’s electrical system contact your local KIOTI dealer. can be damaged. WARNING The engine can be severely ...
Page 82: Warming Up
6. do not increase the work load rap- without the engine started can idly after starting work. discharge the battery. 7. Run the engine without load for approx. 2 to 3 minutes before stop- ping the engine after work. DS3510(UM26)-AU-05.indd 8 2010-12-31 오후 3:40:56...
Page 83: Jump Starting
DS3510(UM26)-AU-05.indd 9 2010-12-31 오후 3:40:57...
Page 84: Operating The Tractor
The seat may move case of an accident or impact. suddenly causing the loss of Do not wear the seat belt if the  control of the tractor. ROPs is not installed or folded. DS3510(UM26)-AU-05.indd 10 2010-12-31 오후 3:40:59...
Page 85 WARNING If depressing only one brake  pedal at a high speed, the trac- tor can lose its balance and be “Off” the track. DS3510(UM26)-AU-05.indd 11 2010-12-31 오후 3:41:01...
Page 86 9. The tractor will start to move as To avoid accidents: you slowly remove foot pressure Do not release the clutch ped-  from the clutch pedal. al abruptly. The tractor may start “Off” abruptly, resulting in roll-over. DS3510(UM26)-AU-05.indd 12 2010-12-31 오후 3:41:02...
Page 87: How To Fold The Rops
ROPs. slope due to the disengaged Always perform such tasks  gear which is very dangerous. from a safe and stable posi- tion at the rear of the tractor. DS3510(UM26)-AU-05.indd 13 2010-12-31 오후 3:41:03...
Page 88: How To Raise The Rops To Upright Position
Hold the ROPs tightly with make sure the pins are prop-   4. fix the ROPs with the grip bolt. both hands and fold the ROPs erly installed and secured. slowly and carefully. DS3510(UM26)-AU-05.indd 14 2010-12-31 오후 3:41:04...
Page 89: Parking
1. This tractor is not equipped with a driving position on an uphill and separate parking brake. However into the reverse driving position on uses the brake pedals instead. a downhill. DS3510(UM26)-AU-05.indd 15 2010-12-31 오후 3:41:06...
Page 90: Turning
A severe accident can plied. happen. Do not park the tractor on tall  grass or hay. If grass or hay contacts with the muffler, it can catch fire. DS3510(UM26)-AU-05.indd 16 2010-12-31 오후 3:41:06...
Page 91: Driving On Slope
2. Enter and exit the field by driving the tractor at a right angle to the bank. 3. It is recommended to use the 4Wd and drive backward when moving onto a bank. DS3510(UM26)-AU-05.indd 17 2010-12-31 오후 3:41:07...
Page 92: Precautions While Driving On The Road
Only the operator should ride  that not to interrupt another driver’ on the tractor unless a pas- s view. senger seat is installed. 3. Always interlock the left and right brake pedal while driving on the public road. DS3510(UM26)-AU-05.indd 18 2010-12-31 오후 3:41:08...
Page 93: Loading Into And Unloading Out Of The Truck
After that, start the engine again to go up. The steering wheel can be operat- ed but becomes very heavy while the engine is stopped. DS3510(UM26)-AU-05.indd 19 2010-12-31 오후 3:41:09...
Page 94 Therefore, the angle tor in a safe place and service mount weight or implement on the of the KIOTI emblem on the cen- it. If it is not possible to move 3 point hitch of the tractor, and re-...
Page 95: 3-Point Hitch Control System
3. The height of the lower link is pre- lowered to the ground. It is called cisely controlled proportional to the as "floating." position of the lever. DS3510(UM26)-AU-05.indd 21 2010-12-31 오후 3:41:10...
Page 96 “lower link” on page 4-21.) DS3510(UM26)-AU-05.indd 22 2010-12-31 오후 3:41:12...
Page 97: Exterior Hydraulic Control System (If Equiped)
Port A, b, C, D ½ inch motor. KIOTI supplies two types of the double acting valves by region: self- return type and detent type. for the self-return type double acting lever, it returns to its neutral...
Page 98 This is especially true hydraulic pressure is released, the in winter and exhaust gas in- cylinder is contracted only if there creases even after the engine is outer force, such as potential is started. energy, or weight. DS3510(UM26)-AU-05.indd 24 2010-12-31 오후 3:41:13...
Page 99 5. pull the hydraulic hose of the im- pler of the implement with a plastic plement to check that the couplers bag to prevent contamination. are properly connected. 6. Start the engine and check the op- erating status and leakage. DS3510(UM26)-AU-05.indd 25 2010-12-31 오후 3:41:14...
Page 100 It is hard to connect and disconnect the hose and hydraulic fluid can be sprayed from the hose, and get into your eyes or skin. stop the engine and wear pro-  tective glasses and gloves be- fore work. DS3510(UM26)-AU-05.indd 26 2010-12-31 오후 3:41:14...
Page 101: 3-Point Hitch Implement And Loader Operation
Adjustment of stAbILIzeR ..........6-6 RemoVIng the ImpLement ...........6-6 dRAft hItch And tRAILeR ............6-7 InstALLIng pto shAft ............6-8 HANDLINg LOADER ..........6-9 dRIVIng on sLope ..............6-10 joystIck LeVeR (comes wIth LoAdeR pAckAge) ..6-11 hydRAuLIc bLock ..............6-14 DS3510(UM26)-AU-06.indd 1 2010-12-31 오후 3:41:34...
Page 102: Installation And Removal Of 3-Point Hitch Implement (With Pto Shaft)
. 3. put all the shift levers in the neu- tral position. DS3510(UM26)-AU-06.indd 2 2010-12-31 오후 3:41:36...
Page 103 Insert the snap pin into the set pin 9. Adjust the tip angle of implement hole securely to hold the set pin. by adjusting the length of top link. tighten the top link lock nuts se- curely. DS3510(UM26)-AU-06.indd 3 2010-12-31 오후 3:41:37...
Page 104: Operation Tip For 3-Point Hitch Elements
1. Adjust the implement level bal- anced by turning the lift rod handle. 2. After adjustment, fix it with the stop- per. U26O601A (1) top Link (3) Lifting Rod (R) (5) Lower Link (2) Lifting Rod (L) (4) check Link (6) draft hitch DS3510(UM26)-AU-06.indd 4 2010-12-31 오후 3:41:41...
Page 105: Adjustment Of Top Link
2. Adjusting a proper length of imple- check link (Lh/Rh) so that it justing top link. ments varies as a type of imple- does not contact with the rear ments used. wheel. secure the top link to the hook. DS3510(UM26)-AU-06.indd 5 2010-12-31 오후 3:41:43...
Page 106: Adjustment Of Stabilizer
“Deep” position. the desired transverse moving dis- er links can contact with rear tires tance is obtained. and cause damage to the lower links and tires while driving. DS3510(UM26)-AU-06.indd 6 2010-12-31 오후 3:41:44...
Page 107: Draft Hitch And Trailer
- max. trailer weight (trailer + loaded weight) = 7,716 lbs. (3,500 kg) - Vertical load of hitch (draw-bar) H11O104A = 1,433 lbs. (650 kg) DS3510(UM26)-AU-06.indd 7 2010-12-31 오후 3:41:46...
Page 108: Installing Pto Shaft
A severe accident could (1) universal joint (1) Lock pin occur. 1. consult your local kIOTI dealer for selection of the universal joint. 2. when selecting a universal joint, make sure that it is not too short to come off of the female and male...
Page 109: Handling Loader
U26O607A (1) Loader mounting bracket (4) boom (7) bucket (2) balancing cylinder (5) grill guard (3) Loader Arm (6) tilt cylinder DS3510(UM26)-AU-06.indd 9 2010-12-31 오후 3:41:50...
Page 110: Driving On Slope
In other words, drive forward on uphill and backward on downhill. wARNINg To avoid injuries: keep the loader arm as low  as possible when driving on a H11O554A slope. H11O556A DRIvINg DOwNHILL DRIvINg DOwNHILL H11O555A H11O557A DS3510(UM26)-AU-06.indd 10 2010-12-31 오후 3:41:51...
Page 111: Joystick Lever (Comes With Loader Package)
FLOAT DUMP & DOWN & DOWN DOWN ROLLbACK Lock ROLLbACK DUMP REGEN Unlock UP & UP & DOWN ROLLbACK H11O683A (1) joystick Lock Lever DS3510(UM26)-AU-06.indd 11 2010-12-31 오후 3:41:52...
Page 112 A). “dump” means that freely and lead to the accident. the bucket dumps. to operate this function, move the joystick lever to the right (b). DS3510(UM26)-AU-06.indd 12 2010-12-31 오후 3:41:53...
Page 113 DS3510(UM26)-AU-06.indd 13 2010-12-31 오후 3:41:53...
Page 114: Hydraulic Block
 ing to a severe injury or even stallation method, refer to kIotI death. front loader owner’s manual. To check leakage, use a board ...
Page 115: Maintenance
ValVe clearance (ac) ..7-28 liGht etc. (J) ........7-13 rePlacinG air filter (ad) ....7-29 checkinG seat Belt and roPs (k) ..7-13 flush coolinG system and chanGinG coolant (ae) ....7-29 chanGinG enGine oil and rePlacinG filter (l) ......7-13 DS3510(UM26)-AU-07.indd 1 2010-12-31 오후 3:42:20...
Page 116 MAINTENANCE anti-freeze ..........7-31 BleedinG fuel system (af) ....7-31 draininG water from clutch housinG (aG) ........7-33 rePlacinG fuse (ah) ......7-34 slow Blow fuse (ai) ......7-35 rePlacinG BulB (aJ) ......7-36 DS3510(UM26)-AU-07.indd 2 2010-12-31 오후 3:42:20...
Page 117: Maintenance Check List
Check operation and condition of pins, links and bars. Loader (If Equipped) Check mounting hardware for loose or broken parts. ※ For detailed information about maintenance codes, refer to the corresponding section in each chapter. DS3510(UM26)-AU-07.indd 3 2010-12-22 오후 5:02:49...
Page 118: Maintenance Schedule Chart
13 fan belt, air-con belt adjust V, aB ＊3 ○ 14 clutch pedal free play adjust ⊙ ○ 15 Brake pedal free play adjust ⊙ ○ clean ⊙ 16 radiator hose and clamp check ○ replace ○ DS3510(UM26)-AU-07.indd 4 2010-12-31 오후 3:42:21...
Page 119 ＊2 Every year or every 6 times of cleaning. ＊3 Replace only if necessary. The items listed above (# marked) are registered as emission related critical parts by KIOTI in U.S.EPA exhaust emis-  sion standard non-road emission regulation. As the engine owner, you are responsible for the required maintenance for the emission related parts.
Page 120: Lubricants
U.s. gal. (l) lUBRicants fuel 7.9 (30) smokeless diesel an antifreezing solution (ethylene glycol) + Pure water coolant 2.06 (7.8) (50:50)
Page 121: Maintenance Codes
4. when installing them, align their aged. pins to the groove on the tractor body and press them down. then, fix them with the rubber clips. DS3510(UM26)-AU-07.indd 7 2010-12-31 오후 3:42:24...
Page 122: Checking And Adding Fuel (C)
 may cause the fuel injection fuel tank capacity 7.9 u.s.gal. (30 l) pump to malfunction, use the strainer when refuelling. DS3510(UM26)-AU-07.indd 8 2010-12-31 오후 3:42:25...
Page 123: Checking Transmission Fluid Level (D)
(refer to “Lubricant” in this chapter for fluid 3. set all shift levers into the neutral specs. position. 4. stop the engine. DS3510(UM26)-AU-07.indd 9 2010-12-31 오후 3:42:26...
Page 124: Checking Engine Oil Level (E)
5. if the oil level is too low, add some checking the oil level. new oil so that the level is within caUtiOn the allowable range. To avoid personal injury: Be sure to stop the engine be-  fore checking the oil level. DS3510(UM26)-AU-07.indd 10 2010-12-31 오후 3:42:27...
Page 125: Checking Coolant Level (F)
“full” level. (see "flush cooling system and changing coolant" in every 2 years maintenance.) DS3510(UM26)-AU-07.indd 11 2010-12-31 오후 3:42:28...
Page 126: Cleaning Grill, Radiator Screen (G)
2. lift out the radiator screen and re- move all the foreign material. caUtiOn To avoid accidents: Be sure to stop the engine be-  fore removing the screen. DS3510(UM26)-AU-07.indd 12 2010-12-31 오후 3:42:29...
Page 127: Checking Gauges, Meter And Indicator Lights (I)
2. replace if damaged. drain plug at the bottom of the en- gine and drain the oil completely into the oil pan. all the used oil can be drained out easily when the engine is still warm. DS3510(UM26)-AU-07.indd 13 2010-12-31 오후 3:42:30...
Page 128 Keep the used oil out of reach  O-ring firmly by hand. of children. 6. Add the engine oil to the specified level and tighten the oil filter to the specified torque. Oil capacity (with filter) 1.53 u.s.gal. (5.8 l) DS3510(UM26)-AU-07.indd 14 2010-12-31 오후 3:42:31...
Page 129: Replacing Transmission Fluid And Filter (M)
(ref to next page) reinstall the IMPORTANT drain plugs securely afterward. 1. Park the tractor on a level ground Use only KIOTI genuine en-  and start the engine to warm it up. 4. unscrew the fluid filter from the...
Page 130  vinyl tube and clean it when the hydraulic system, use only contacts the mounting surface. changing the transmission oil. a KIOTI genuine filter. Tighten the filter a half turn further do not operate the tractor im- by hand. ...
Page 131: Changing Front Axle Case Oil (N)
5. tighten the oil filler plug after re- plenishment. 6. check the oil level in 15 minutes U26O716A and add oil as necessary. (1) oil filler Plug (2) drain Plug Oil capacity 1.19 u.s.gal. (4.5 l) DS3510(UM26)-AU-07.indd 17 2010-12-31 오후 3:42:36...
Page 132: Adjusting Brake Pedal (O)
(3) lock nut (a) free Play keep the free pedal free travel in the right and left using the brake pedal for an extend- brake pedals equal. travel (a) ed period of time causes it to play. DS3510(UM26)-AU-07.indd 18 2010-12-31 오후 3:42:38...
Page 133: Lubricating Grease Fittings (P)
(1) Grease fitting (front Bracket axle Pivot) (1) Grease fitting (Power steering cylinder) (rh, lh) (2) Grease fitting (Power steering cylinder) (rh,lh) U26O722A U26O723A (1) Grease fitting (Brake rod rh, lh) (1) Grease fitting (rear Bracket axle Pivot) DS3510(UM26)-AU-07.indd 19 2010-12-31 오후 3:42:42...
Page 134: Checking Wheel Bolt/Nut Torque (Q)
(2) clutch rod wheel (a) free Play (4) lock nut 225 n.m (166 lbf.ft) 1. if the clutch does not operate prop- erly due to its excessive play, ad- just its play using the turnbuckle. DS3510(UM26)-AU-07.indd 20 2010-12-31 오후 3:42:44...
Page 135: Replacing Fuel Filter (S)
1. close the fuel cock and clean the area around the filter bowl. 2. remove the filter after disengag- ing the ring and removing the filter bowl. DS3510(UM26)-AU-07.indd 21 2010-12-31 오후 3:42:44...
Page 136: Replacing Air Filter Primary Element (T)
3. do not touch the filter element to get rid of large particles of dust except in cases where cleaning is and dirt. required. DS3510(UM26)-AU-07.indd 22 2010-12-31 오후 3:42:45...
Page 137: Checking Fuel Lines (U)
Pay extra gether with the hose clamps every 3. remove the mounting bolts and attention to the fuel pump to two years and securely tighten. adjusting bolt of the alternator. prevent dust from entering it. DS3510(UM26)-AU-07.indd 23 2010-12-31 오후 3:42:47...
Page 138: Battery (W)
To avoid personal injury: specified voltage. Otherwise, tery, clean its terminals. it may cause a fire. Be sure to stop the engine be-  2. check the battery and cable for fore checking belt tension. damage and corrosion. DS3510(UM26)-AU-07.indd 24 2010-12-31 오후 3:42:48...
Page 139 2. the battery self-discharges while it fashion. checked or repaired by your is stored. 2. Boost charging is only for emer- local KIOTI dealer. gencies. it will partially charge the recharge it once every three Keep the battery fully charged. ...
Page 140: Checking Intake Air Line (X)
4. measure distance between tire 3. loosen clamp may allow dust and beads (center) at front of tire and contaminants to enter engine. hub height. 5. measure distance between tire beads at the rear of tire and hub height. DS3510(UM26)-AU-07.indd 26 2010-12-31 오후 3:42:49...
Page 141: Checking Radiator Hose And Clamp (Z)
8 before starting the engine) 2. if the radiator hoses are swollen, hardened, cracked, or otherwise damaged, you must replace the hoses. failure to do so could lead to coolant loss and engine damage. DS3510(UM26)-AU-07.indd 27 2010-12-31 오후 3:42:51...
Page 142: Power Steering Line (Aa)
AdJUSTING fRONT AxlE PIVOT AdJUSTING ENGINE VAlVE (AB) ClEARANCE (AC) this service can be affected by the engine sensitively. therefore, contact your local kiOti dealer for this ser- vice. U26O734A U26O733A (1) Power steering oil line (1) adjusting Bolt (2) lock nut 1.
Page 143: Replacing Air Filter (Ad)
Use only a KIOTI genuine fil- tor cap. the radiator cap must be  be deteriorated. Therefore, the filter ter. Use of a non-recommend- removed to completely drain the should be inspected frequently.
Page 144  anti-freeze to fill the reservoir mixture and close radiator cap tank. securely. If the coolant leaks, contact  10. run tractor at idle until up to op- your local KIOTI dealer. erating temperature. DS3510(UM26)-AU-07.indd 30 2010-12-31 오후 3:42:55...
Page 145: Anti-Freeze
 agents when anti-freeze has been added to the cooling water. (anti-freeze contains an anti- corrosive agent, which will react with the radiator cleaning agent forming sludge which will affect the engine parts.) DS3510(UM26)-AU-07.indd 31 2010-12-31 오후 3:42:55...
Page 146 1 or 2 nozzle holder nuts out of 3 or 4 and crank the engine to bleed the system. DS3510(UM26)-AU-07.indd 32 2010-12-31 오후 3:42:56...
Page 147: Draining Water From Clutch Housing (Ag)
2. drain the water completely and in- stall the plug. drain the water into a container and dispose of it in a proper manner for environmental protection. 3. make sure to install the plug and not to damage the clutch severely. DS3510(UM26)-AU-07.indd 33 2010-12-31 오후 3:42:57...
Page 148: Replacing Fuse (Ah)
2. open the fuse box cover and el, it is located under the right side of check the fuse in question using the instrument panel. fuse tongs. DS3510(UM26)-AU-07.indd 34 2010-12-31 오후 3:42:59...
Page 149: Slow Blow Fuse (Ai)
3. if fuse is blow be sure to replace the slow-blow fuse is to protect the case, contact your local kiOti with a new correct capacity fuse electric wiring. If it is blown, find and dealer.
Page 150: Replacing Bulb (Aj)
 s h o o t i n g ” i n t h i s m a n u a l dures the users can handle. or contact your local KIOTI Bulb capacity dealer for specific information...
Page 151 3. remove the rubber cover. the bulb. if the bulb is blown, re- place it with a new one with the same capacity. 5. installation is carried out in reverse order of removal. DS3510(UM26)-AU-07.indd 37 2010-12-31 오후 3:43:03...
Page 152 This is because of the temperature difference between the inside and outside of the lamp, which is normal. DS3510(UM26)-AU-07.indd 38 2010-12-31 오후 3:43:04...
Page 153 “Off”. You can be burnt by the hot bulb. for some bulbs which require  delicate handling or work pro- cess, contact your local KIOTI dealer. U26O743A when separating the cover by U26O744A ...
Page 154 MEMO MEMO DS3510(UM26)-AU-07.indd 40 2010-12-31 오후 3:43:06...
Page 155: Storage And Disposal
DIsPosaL tractor storage ..........8-2 Daily storage ................8-2 long-term storage .............8-2 UsINg tractor after storage ......8-4 Usage aND DIsPosaL (eNvIroNmeNtaL coNcerNs) ......8-4 DS3510(UM26)-AU-08.indd 1 2010-12-31 오후 1:26:18...
Page 156: Tractor Storage
3. Detach the weights from the trac- from rain. Cover the tractor. tor body. 10. Clean the engine components as 4. inflate the tires to a pressure a well as the tractor. little higher than usual. DS3510(UM26)-AU-08.indd 2 2010-12-31 오후 1:26:19...
Page 157 If the battery is not to be re-  moved, disconnect its nega- tive terminal at least. the wir- ing can be gnawed by rodents, leading to a fire. DS3510(UM26)-AU-08.indd 3 2010-12-31 오후 1:26:20...
Page 158: Using Tractor After Storage
5. remove grease from the exposed brake condition while driving for- tractor or implement, but contact cylinder rod. ward. adjust the brake pedals if your local KIotI Dealer to dispose necessary. 6. apply grease to the lubrication it according to the regulations. points.
Page 159: Troubleshooting
TroublEshooTing EnginE TroublEshooTing ........9-2 TracTor TroublEshooTing ....... 9-4 DS3510(UM26)-AU-09.indd 1 2010-12-31 오후 1:26:35...
Page 160: Engine Troubleshooting
DS3510 This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KioTi Dealer. EnginE TroublEshooTing cause countermeasures 1. When engine is Fuel is thick and doesn’t ﬂow.
Page 161 Valve out of adjustment Adjust to proper valve clearance.   insufficient - Cotact your local KIOTI dealer. Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation.   Fuel injection pressure is wrong Adjust it to 150 to 160 kgf/cm or replace the injection nozzle.
Page 162: Tractor Troubleshooting
Steering wheel play is excessive The steering wheel shaft is worn. Have it repaired in   a workshop. Metal parts are worn. Have them repaired in a workshop. Each connection has play. Tighten the connection again. DS3510(UM26)-AU-09.indd 4 2010-12-31 오후 1:26:36...
Page 163 The bulb is blown. Replace it.  The ground and terminal wirings are poorly contacted.  Check and clean them. The battery electrolyte level is low. Charge the battery.  DS3510(UM26)-AU-09.indd 5 2010-12-31 오후 1:26:36...
Page 164 The bulb is blown. Replace it.   The ground and terminal wirings are poorly connected.  Check and clean terminals. ※ If you do not find the cause of trouble, consult your dealer for assistance. DS3510(UM26)-AU-09.indd 6 2010-12-31 오후 1:26:36...
Page 165: Index
INDEX INDEX................10-2 DS3510(UM26)-AU-10.indd 1 2010-12-31 오후 3:43:39...
Page 166 CHECKING SEAT BELT AND ROPS (K) ......7-13 CHECKING TRANSMISSION FLUID LEVEL (D) ....7-9 CHECKING WHEEL BOLT/NUT TORQUE (Q) ....7-20 BATTERY (W) ..............7-24 CLEANING GRILL, RADIATOR SCREEN (G) ....7-12 BATTERY CHARGING LAMP ..........4-11 CLUTCH PEDAL ..............4-16 BELTS HOSES ..............2-5 COMBINATION SWITCH .............4-5 DS3510(UM26)-AU-10.indd 2 2010-12-31 오후 3:43:39...
Page 167 ENGINE OIL PRESSURE WARNING LAMP .....4-11 HAZARD LAMP SWITCH .............4-7 ENGINE TROUBLESHOOTING ...........9-2 HEAD LAMP ...............7-36 ESSENTIAL REPLACEMENT PARTS .........2-4 HEAD LIGHT HIGH BEAM LAMP ........4-12 EXTERIOR HYDRAULIC CONTROL SYSTEM (IF EQUIPED) ..5-23 HEAD LIGHT SWITCH ............4-5 DS3510(UM26)-AU-10.indd 3 2010-12-31 오후 3:43:39...
Page 168 OPERATING THE CONTROLS ........4-13 OPERATING THE ENGINE ..........5-3 JOYSTICK LEVER (COMES WITH LOADER PACKAGE) 6-11 OPERATING THE TRACTOR ..........5-10 JUMP STARTING ..............5-9 OPERATION .................5-1 OPERATION TIP FOR 3-POINT HITCH ELEMENTS ..6-4 OTHER COMPONENTS ............2-5 KEY SWITCH ...............4-4 DS3510(UM26)-AU-10.indd 4 2010-12-31 오후 3:43:39...
Page 169 SINGLE ACTING AND DOUBLE ACTING CYLINDER ..5-24 SLOW BLOW FUSE (AI) ............7-35 SPECIFICATIONS ..............3-1 RANGE GEAR SHIFT LEVER ...........4-14 STANDARD SIZE BY IMPLEMENT ........3-6 READJUSTMENT OF TIE ROD .........7-27 STANDARD TREAD DIMENSION (REAR WHEEL) ..4-25 DS3510(UM26)-AU-10.indd 5 2010-12-31 오후 3:43:39...
Page 170 WHEN UNLOADED BUCKET AND REAR BALLAST TROUBLESHOOTING ............9-1 ARE INSTALLED .............6-10 TURN SIGNAL LAMP ............4-12 WHEN USING THE 3-POINT HITCH .........1-10 TURN SIGNAL LAMP (FRONT) .........7-39 TURN SIGNAL LAMP (REAR) ...........7-38 TURN SIGNAL LIGHT SWITCH ...........4-6 TURNING ................5-16 DS3510(UM26)-AU-10.indd 6 2010-12-31 오후 3:43:40...

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