Kioti KL155 Manual
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Kioti KL155 Manual

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Warranty Coverage:
Daedong Industrial Co.,Ltd Tractor Division, herein referred to as Daedong, undertakes to replace or repair any part of a Daedong
loader where damage has been proven to be caused by defects in material or workmanship.
This Warranty is valid for a period of 1 year from the date of the original retail sale. Parts replaced or repaired under the terms
of this Warranty are guaranteed only until the original warranty expires. Warranty only applies to the original purchaser.
It is further understood and agreed that the defect should be immediately reported to the Selling Dealer. The Selling Dealer will
generally perform Warranty repairs or replacements and the Purchaser shall deliver the Daedong Loader to the Dealer's place of
business or repair.
The obligation of Daedong to the Purchaser under this Warranty is limited to the repair or replacement of defective parts by an
authorized Daedong dealer. Repair or replacement in accordance with this Warranty shall constitute fulfillment of all liabilities of
Daedong and the Selling Dealer in respect to Daedong Loaders.
There are no warranties beyond those which expressly appear herein. Any implied warranty of merchantability or fitness for
a particular purpose is specifically exclude here from.
Warranty Provisions:
Daedong's liability under this warranty is subject to the observance by the Purchaser of the following provisions:
1. The purchaser shall at all times in the operation of any Daedong Product, use those brands and grades of lubricating oils,
lubricants or fuel and spare parts officially approved by Daedong.
2. The Daedong Loaders shall have been used in accordance with the procedures specified in the Operator's Manual. This Warranty
does not extend to damage resulting from misapplication, abuse, misuse, failure to perform maintenance, negligence, fire,
accidents or changes or faulty mounting carried out by the Purchaser. When making a Warranty exchange of parts, the
Purchaser shall compensate Daedong for the time that the parts have been used if they have been exposed to extreme wear.
3. Compensation is not paid for physical harm, deadlock, resulting damages or other losses.
Warranty Conditions
Warranty Conditions

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  • Page 1 Warranty Conditions Warranty Conditions Warranty Coverage: Daedong Industrial Co.,Ltd Tractor Division, herein referred to as Daedong, undertakes to replace or repair any part of a Daedong loader where damage has been proven to be caused by defects in material or workmanship. This Warranty is valid for a period of 1 year from the date of the original retail sale.
  • Page 3 Warranty Conditions 4. To obtain warranty service, the Purchaser must (1) report the product defect to an authorized Daedong dealer and request repair within the applicable warranty term and (2) present evidence of purchase. 5. The Warranty shall be void if the Daedong Loader has been altered or repaired outside of a Daedong dealership or travel of dealer personnel to customer location for Warranty repair.
  • Page 4 PLEASE NOTE PLEASE NOTE Make sure all potential operators of this equipment review this manual and all safety messages contained within.
  • Page 5 Warranty Conditions...

  • Page 6: Table Of Contents

    CONTENT I • SAFETY PRECAUTIONS ………………………………………………….. • SAFETY DECALS ……………………………………………………………. • LOADER SPECIFICATIONS ………………………………………………. • INTRODUCTION …………………………………………..…………………. • TRACTOR PREPARATION …..……………………………………………. • LOADER OPERATION ……………...………………………………………. • LOADER REMOVAL ………………………….………………………………. • LOADER MOUNTING ………………………………..……………………… • LUBRICATION AND MAINTENANCE ………………………..…………. • TROUBLE SHOOTING …………….…………………………………………. •...
  • Page 7 Warranty Conditions...
  • Page 8 CONTENT II • PARTS ILLUSTRATIONS ………………………………….……………….. ILLUSTRATIONS ..................13-2 BUCKET, QUICK ATTACHMENT ..............13-4 4IN1 BUCKET ASSEMBLY .................13-6 MOUNTING FRAME ASSEMBLY ..............13-10 GRILLE ASSEMBLY ..................13-12 BOOM ASSEMBLY ..................13-14 BOOM HYDRAULIC ASSEMBLY ...............13-18 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.) ...........13-22 BOOM HYDRAULIC ASSEMBLY (4IN1 OPT.) ...........13-28 HARNESS ASS'Y ..................13-32 IN-OUT HOSE FITTING ASSEMBLY ............13-34 BOOM CYLINDER ASSEMBLY ..............13-36...
  • Page 9 Warranty Conditions...

  • Page 10: Safety Precautions

    1. SAFETY PRECAUTIONS SAFETY ....................1-2 SAFETY PRECAUTIONS................. 1-2...
  • Page 11 1-2 KL155 SAFETY SAFETY PRECAUTIONS Understand that your safety and the safety of other persons is Before starting the engine of your tractor, make sure all measured by how you service and operate this loader. Know operation controls are in park lock or neutral position.
  • Page 12 SFETY PRECAUTIONS 1-3 Travel speed should be such that complete control and machine A loader attachment should be transported in a low position stability is maintained at all times. here possible, avoid at slow ground speeds. Make turns slowly and use the operating operation near ditches, embankments and holes.
  • Page 13 Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 14: Safety Decals

    2. SAFETY DECALS SAFETY DECALS..................2-2 SAFETY DECAL LOCATIONS................2-2...
  • Page 15 2-2 KL155 SAFETY DECALS Safety Decal Locations IMPORTANT ● Warnig decals 3102E-00001, located on the left hand Mid-Mount and Warning Decal 3102E-00002, 3102E-00003 located on the loader right hand Mid-Mount are visible when getting on tractor. Care of Safety Decals.
  • Page 16 SAFETY DECALS 2-3 (4) Part No : 3102E-00003 (5) Part No : 3102E-00002 (6) Part No : 3104E-00030 KIOTI 400-1, Jikgyo-ri, Changnyeong-eup Cganhnyeong-gun, Gyeongnam, 653-806 Rep. of Korea Tel. : +82-55-530-7102 Fax. : +82-55-530-7113 Tractor Model Loader Model Serial Number...
  • Page 17 Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 18: Loader Specifications

    3. LOADER SPECIFICATIONS LOADER SPECIFICATIONS................3-2...
  • Page 19 3-2 KL155 LOADER SPECIFICATIONS Loader Model KL155 Tractor Model NX5010C...
  • Page 20 LOADER SPECIFICATIONS 3-3 Maximum Lift Height 2,794 mm 110.0 " Clearance with Attachment Level 2,506 mm 98.7 " Clearance with Attachment Dumped 2,026 mm 79.8 " Reach at Maximum Height(45°) 419 mm 16.5 " Maximum Dump Angle 60.8 ° Reach with Attachment on Ground 1,842 mm 72.5 Attachment Rollback Angle...
  • Page 21 Warranty Conditions Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 22: Introduction

    4. INTRODUCTION INTRODUCTION .................... 4-2 WARRANTY REGISTRATION……………………................4-2 SERIAL NUMBER ANDLOCATIONS……..................4-2...
  • Page 23 KL155 Loader Serial Number Information The manufacturer reserves the right to redesign the machine as may be necessary without notification.

  • Page 24: Tractor Preparation

    5. TRACTOR PREPARATION TRACTOR PREPARATION ................5-2 REAR COUNTERWEIGHT …………………………………………................5-2 ROPS SYSTEM ……………………........................... 5-2 TRACTOR HYDRAULIC SYSTEM ……………………....................5-2 TRACTOR TIRES ……………………......................... 5-3 TIRE INFLATION ……………………......................... 5-3 WHEEL TREAD SETTINGS ……………………......................5-3 FRONT COUNTERWEIGHT ……………………......................5-3...

  • Page 25: Tractor Preparation

    5-2 KL155 TRACTOR PREPARATION Rear Counterweight ROPS System CAUTION The tractor must be equipped with an approved ROPS S y s t e m t o e n s u r e a d e q u a t e o p e r at or's p rot ectio n.

  • Page 26: Tractor Tires

    TRACTOR PREPARATION 5-3 TRACTOR TIRES Selection of tires(size, profile, tread type) should be restricted to tire recommendations as specified by Daedong. Tire Inflation Front tires must be maintained at the maximum recommended inflation to maintain normal tire profile with the added weight of loader/material.
  • Page 27 Warranty Conditions Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 28: Loader Operation

    6. LOADER OPERATION LOADER OPERATION ..................... PRECAUTIONARY NOTES............................6-2 INITIAL LOADER OPERATION ..........................6-3 COLD WEAT HER OPERATION ..........................6-3 LOADING BUCKET..............................6-3 DUMPING BUCKET ..............................6-4 TRANSPORTIN G A LOADED BUCKET........................6-4 SCRAPING................................6-5 BACKFILLING/BACKGRADING..........................6-5 CONTROLLED RATE OF LOADER FUNCTIONS..................... 6-5 LOADER HYDRAULIC CONTROLS..........................
  • Page 29 6-2 KL155 LOADER OPERATION We urge you to follow this advice: 1. Read and understand this manual as well as the Tractor Operator's Manual. 2. Remember and observe the Safety Precautions brought to your attention in this manual, the tractor manual and on Precautionary Notes the machinery itself.
  • Page 30 LOADER OPERATION 6-3 Cold Weather Operation for smooth operation in cold weather, let the tractor warm up. Slowly cycle the lift and bucket cylinders several times to warm the oil in the hydraulic system. The loader may operate erratically until the hydraulic oil has warmed to operating temperatures.
  • Page 31 6-4 KL155 Transporting a Loaded Bucket Transport material with the bucket as low as possible to prevent spilling and keep maximum stability. The loader must be in a position that will not block the operators' vision. a loaded bucket must not be transported in the upright position or at excessive speed.
  • Page 32 The Single lever joystick control lever is mounts on the KL155 From the factory. T h e c o n t r o l l e v e r h a s t h e s a f e t y l o c k f u n c t i o n .
  • Page 33 Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 34: Loader Removal

    7. LOADER REMOVAL LOADER REMOVAL ......................
  • Page 35 7-2 KL155 LOADER REMOVAL CAUTION • Never park loader without bucket attached to the loader. • Never allow weight of tractor to be put on parking leg when removing loader. (1) Pin Hand (2) Stand STEP 1. Park the tractor and loader on hard level surface.
  • Page 36 LOADER REMOVAL 7-3 (1) Latch Pin STEP 5. STEP 6. Remove the latch pin while move the control lever back Pull the control lever to raise the loader until the loader break and forth slightly to make the latch pin easy. way from the mounting frame.
  • Page 37 7-2 KL155 Warranty Conditions STEP 9. Disconnect the quick couplers on the hydraulic hoses.

  • Page 38: Loader Mounting

    8. LOADER MOUNTING LOADER MOUNTING ......................
  • Page 39 8-2 KL155 LOADER MOUNTING CAUTION • Never allow weight of tractor to be put on parking leg when mounting loader. STEP 1. Carefully drive the tractor into the loader to a position where the hydraulic hoses(Quick coupler) can be connected to the control valve block.
  • Page 40 LOADER REMOVAL 7-3 STEP 3. Start the engine and move the boom and bucket to adjust the height of loader. Be sure to check the hook of mounting frame is slightly higher than the pin welded on loader post. STEP 4. Move the tractor forward to put the mounting frame into the loader post.
  • Page 41 8-2 KL155 STEP 6. Remove pin and keeper holding the parking legs and return to storage position. Make secure by using pin and keeper.

  • Page 42: Lubrication And Maintenance

    9. LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE ................
  • Page 43 9-2 KL155 LUBRICATION AND MAINTENANCE Check the tractor hydraulic system as outlined in the Tractor Operator's Manual. Refer to "Lubrication and Maintenance Chart" for quick reference to Maintenance Operations.
  • Page 44 LUBRICATION AND MAINTENANCE 9-3...
  • Page 45 Warranty Conditions Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 46: Trouble Shooting

    10. TROUBLE SHOOTING 10-2 TROUBLE SHOOTING ....................
  • Page 47 10-2 KL155 TROUBLE SHOOTING This Trouble Shooting Chart is provided for reference to possible loader operational problems. Determine the problem that best describes the operational problem being experienced and eliminate the possible causes as listed by following the correction procedures.
  • Page 48 TROUBLE SHOOTING 10-3 PROBLEM POSSIBLE CAUSE CORRECTION Lift and/or Bucket Cylinders operate in wrong direction relative Hydraulic hoses connected incorrectly. Correct hydraulic hose connections. to control valve lever position. Low hydraulic fluid level. Check and replenish hydraulic fluid. Allow hydraulic system to warm up to Cold hydraulic fluid.
  • Page 49 10-4 KL155 PROBLEM POSSIBLE CAUSE CORRECTION Hydraulic hose or tubeline Check hoses and tubelines for evidence of restriction(hoses/tubline) kinked or pinched. restriction. Check cylinders for leakage. Repair as Lift cylinder piston assembly leakage. needed. Slow or erratic lift Relief valve erratic or set below Check and reset relief valve.
  • Page 50 TROUBLE SHOOTING 10-5 PROBLEM POSSIBLE CAUSE CORRECTION Check and refill hydraulic system to proper Low hydraulic fluid level. level. Aeration of Hydraulic Check for loose or defective connections Fluid(Generally indicated Air leaking into suction side of hydraulic pump. between reservoir and hydraulic pump. by foamy appearance of fluid).
  • Page 51 10-6 KL155 PROBLEM POSSIBLE CAUSE CORRECTION Control lever linkage binding. Determine origin of binding and repair. Control valve spool(s) Control valve spool centering is broken. Replace centering spring. will not return to centered position. Control valve spool binding in valve body Disassemble valve for inspection and repair.
  • Page 52 TROUBLE SHOOTING 10-7 PROBLEM POSSIBLE CAUSE CORRECTION Hydraulic pump capacity Refer to Tractor Operator's Manual for inadequate. Hydraulic pump defective. recommended service procedures. Replace hydraulic pump if determined to be defective. Lift cylinder rod bend Excessive shock load on lift cylinders during Replace defective parts.
  • Page 53 Warranty Conditions Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 54: Hydraulic System Schematic

    11. HYDRAULIC SYSTEM SCHEMATIC ..............11-2 HYDRAULIC SYSTEM SCHEMATIC AUXILIARY HYDRAULIC VALVE PACKAGE……………………................11-2...
  • Page 55 11-2 KL155 HYDRAULIC SYSTEM SCHEMATIC AUXILIARY HYDRAULIC VALVE PACKAGE...

  • Page 56: Torque Tightening Chart

    12. TORQUE TIGHTENING CHART TORQUE TIGHTENING CHART 1 .................. 12-2 TORQUE TIGHTENING CHART 2 .................. 12-3...
  • Page 57 12-2 KL155 TORQUE TIGHTENING CHART 1 Note:Use these torques, unless special torques are specified. Values are for UNF thread fasteners, plasted or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil. Values do not apply if graphite, moly-disulphide or other extreme pressure lubricant is used.
  • Page 58 TORQUE TIGHTENING CHART 12-3 TORQUE TIGHTENING CHART 2 METRIC FASTENER (ISO) TORQUE CHART Note: Use these torques. unless special torques are specified. Values are UNC and UNF thread fasteners,plated or unplated as received from supplier. Fasteners can be dry or lubricated with normal engine oil.
  • Page 59 Warranty Conditions Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 60 13. PART ILLUSTRATIONS 13-2 GENERAL INFORMATION .................... ILLUSTRATIONS ..............................13-2 BUCKET, QUICK ATTACHMENT..........................13-4 4IN1 BUCKET ASSEMBLY .............................13-6 MOUNTING FRAME ASSEMBLY.......................... 13-10 GRILLE ASSEMBLY.............................. 13-12 BOOM ASSEMBLY .............................. 13-14 BOOM HYDRAULIC ASSEMBLY ......................... 13-18 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.) ..................... 13-22 BOOM HYDRAULIC ASSEMBLY (4IN1 OPT.) ..................... 13-28 HARNESS ASS'Y ..............................

  • Page 61: Illustrations

    13-2 KL155 GENERAL INFORMATION Illustrations The individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the "Number" column and are followed by the quantity required and description.
  • Page 62 PART ILLUSTRATIONS 13-3 Interchangeability : Indicates the interchangeability of parts due to design change. ★ Due to our policy of continuously improving product, The information herein is subject to change without notice.

  • Page 63: Bucket, Quick Attachment

    13-4 KL155 13.1 BUCKE, QUICK ATTACHMENT...
  • Page 64 PART ILLUSTRATIONS 13-5 REF. NO PART No. DESCRIPTION Q'ty REMARK FTQU5-10100-02 Quick Attachment, W.A.-EURO FTQU2-10200 Lever W.A.-Quick FTQU2-10300 Link W.A.-Quick FTQU2-10301C Link-Quick 14132-20185 Pin W.A.-Quick 14232-36032 Spring 14224-28181 Spring FTQU2-11003 Grip-Rubber 10191-M1606-90 Hex-Bolt, M16×2.0P 90L 10321-M1600 Washer-Plain, M16 10261-M1606 Hex-Nut-HT, M16×2.0P 1021N-M1606 Nut-SelfLock, M16×2.0P 10191-M1004-30...

  • Page 65: 4In1 Bucket Assembly

    13-6 KL155 13.2 4IN1 BUCKET ASSEMBLY...
  • Page 66 PART ILLUSTRATIONS 13-7 REF. NO PART No. DESCRIPTION Q'ty REMARK ZTBU5-6700S-01 4in1 Bucket Assembly, 67" ZTBU5-6710N Front Bucket W.A., 67" ZTBU5-67200-01 Rear Bucket W.A., 67" 14124-25110-N Pin, ∅25×110L 14124-25138-N Pin, ∅25×138L 14124-25122-N Pin W.A., ∅25×122L 1021M-M2404 Nut-SelfLock, M24×1.5P FTF40-62102 Clamp 1012S-M0803-35 Bolt-Sem's, M8×1.25P 35L 802T2-F94F9-40...
  • Page 67 13-8 KL155 13.2 4IN1 BUCKET ASSEMBLY...
  • Page 68 PART ILLUSTRATIONS 13-9 REF. NO PART No. DESCRIPTION Q'ty REMARK ZTBU5-HP500 Pipe Ass'y...

  • Page 69: Mounting Frame Assembly

    13-10 KL155 13.3 MOUNTING FRAME ASSEMBLY...
  • Page 70 PART ILLUSTRATIONS 13-11 REF. NO PART No. DESCRIPTION Q'ty REMARK FT122-11100 Mounting Frame-LH FT122-11200 Mounting Frame-RH FT122-11300 Rear Frame-LH FT122-11300-01 Rear Frame-LH 2013.12.24~ FT122-11400 Rear Frame-RH FT122-11500 Cross bar FT122-11500-01 Cross bar 2013.12.24~ 10191-M1404-40 Hex-Bolt-HT, M14×1.5P 40L 10191-M1404-60 Hex-Bolt-HT, M14×1.5P 60L 10191-M1404-75 Hex-Bolt-HT, M14×1.5P 75L 10191-M1406-55...

  • Page 71: Grille Assembly

    13-12 KL155 13.4 GRILLE ASSEMBLY...
  • Page 72 PART ILLUSTRATIONS 13-13 REF. NO PART No. DESCRIPTION Q'ty REMARK FT122-G1100 Grille W.A. 10191-M1404-40 Hex-Bolt-HT, M14×1.5P 40L 10316-M1400 Washer-Spring, M14...

  • Page 73: Boom Assembly

    13-14 KL155 13.5 BOOM ASSEMBLY...
  • Page 74 PART ILLUSTRATIONS 13-15 REF. NO PART No. DESCRIPTION Q'ty REMARK FTF40-11100-03 Boom Ass'y FT105-31100-02 Post W.A.- RH FT105-32100-02 Post W.A.- LH FTF40-51600-01 Link-R/H FTF40-51500-01 Link-L/H FTF40-54100-01 Link-Level FTF40-55100-01 Safety bar FTF40-52100 Link W.A.-Bucket FTF40-52200 Link W.A.-Bucket FTF40-52300 Link W.A.-Bucket FTF40-52400 Link W.A.-Bucket FTF40-53100 Link W.A.
  • Page 75 13-16 KL155 13.5 BOOM ASSEMBLY...
  • Page 76 PART ILLUSTRATIONS 13-17 REF. NO PART No. DESCRIPTION Q'ty REMARK 1021N-M1205 Nut-SelfLock, M12×1.75P 1021N-M1606 Nut-SelfLock, M16×2.0P 10321-M1600 Washer-Plain, M16 10321-M2400 Washer-Plain, M24 14011-03000 R-Pin, ∅3 14021-10000 Ring-Pin, ∅10...

  • Page 77: Boom Hydraulic Assembly

    13-18 KL155 13.6 BOOM HYDRAULIC ASSEMBLY...
  • Page 78 PART ILLUSTRATIONS 13-19 REF. NO PART No. DESCRIPTION Q'ty REMARK 226105 Boom Cylinder Ass'y 226101 Bucket Cylinder Ass'y-LH 226102 Bucket Cylinder Ass'y-RH 14711-50021 Bar,Gauge-Short 14711-D0011 Bar,Gauge-Long 801T1-50000 Valve, Relife 802N2-P46F9-42 Nipple, PF3/8, O-Ring×3/4-16UNF 802H1-F94F9-40 Nipple, H-Type 3/4-16UNF, Hose 802L2-P46F9-42 Nipple, PF3/8, O-Ring×3/4-16UNF,Hose 90˚ 81301-BP014 O-Ring, 1BP14 80620-01016...
  • Page 79 13-20 KL155 13.6 BOOM HYDRAULIC ASSEMBLY...
  • Page 80 PART ILLUSTRATIONS 13-21 REF. NO PART No. DESCRIPTION Q'ty REMARK 80620-01027 Hyd Hose, 4(3/4-16UNF)×4(3/4-16UNF) 450L(3/8) 80620-03017 Hyd Hose, 4(3/4-16UNF)×2(3/4-16UNF) 900L(3/8) 80620-03011 Hyd Hose, 4(3/4-16UNF)×2(3/4-16UNF) 450L(3/8) FTE37-10001-03 Cover, Pipe FTF40-62101 Clamp FTF40-62102 Clamp 1012S-M0803-35 Bolt-Sem's, M8×1.25P 35L 10191-M1004-30 Hex-Bolt-HT, M10×1.5P 30L 10211-M1004 Hex-Nut, M10×1.5P 80410-T3360...

  • Page 81: Boom Hydraulic Assembly (4In1 Std.)

    13-22 KL155 13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.)
  • Page 82 PART ILLUSTRATIONS 13-23 REF. NO PART No. DESCRIPTION Q'ty REMARK 226105 Boom Cylinder Ass'y 226101 Bucket Cylinder Ass'y-LH 226102 Bucket Cylinder Ass'y-RH 14711-50021 Bar,Gauge-Short 14711-D0011 Bar, Gauge-Long 801T1-50000 Valve, Relife 802N2-P46F9-42 Nipple, PF3/8, O-Ring×3/4-16UNF 802L2-P46F9-42 Nipple, PF3/8, O-Ring×3/4-16UNF,Hose 90˚ 802H1-F94F9-40 Nipple, H-Type 3/4-16UNF,Hose 81301-BP014 O-Ring, 1BP14...
  • Page 83 13-24 KL155 13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.)
  • Page 84 PART ILLUSTRATIONS 13-25 REF. NO PART No. DESCRIPTION Q'ty REMARK 80620-01024 Hyd Hose, 4(3/4-16UNF)×4(3/4-16UNF) 700L(3/8) 80620-01016 Hyd Hose, 4(3/4-16UNF)×4(3/4-16UNF) 800L(3/8) 80620-03023 Hyd Hose, 4(3/4-16UNF)×2(3/4-16UNF) 800L(3/8) 1012S-M0803-35 Bolt-Sem's, M8×1.25P 35L FTF40-62101 Clamp FTF40-62102 Clamp 10121-M1004-30 Hex-Bolt, M10×1.5P 30L 10211-M1004 Hex-Nut, M10×1.5P FTE11-H0110-01 Cover,Pipe FTE11-H0120-01...
  • Page 85 13-26 KL155 13.7 BOOM HYDRAULIC ASSEMBLY (4IN1 STD.)
  • Page 86 PART ILLUSTRATIONS 13-27 REF. NO PART No. DESCRIPTION Q'ty REMARK 802N2-F94T6-3S Nipple, PT1/2×3/4-16UNF,Swivel 9O˚ 801W1-02000 Valve, WALVOIL, PF3/8 80410-T1130 Quick Coupler, PT1/2 Male 80420-T1130 Quick Coupler, PT1/2 Female 8044K-01100 Dust Cap, 1/2" Black Female 8043K-01100 Dust Plug, 1/2" Black Male FT121-71000 Haness Ass'y 50120-M160K...

  • Page 87: Boom Hydraulic Assembly (4In1 Opt.)

    13-28 KL155 13.8 BOOM HYDRAULIC ASSEMBLY (4IN1 OPT.)
  • Page 88 PART ILLUSTRATIONS 13-29 REF. NO PART No. DESCRIPTION Q'ty REMARK FTF40-HP210 Pipe Ass'y FTF40-HP310 Pipe Ass'y FTF40-HP320 Pipe Ass'y FTE11-H0110-01 Cover,Pipe FTE11-H0120-01 Cover Ass'y-Valve 1012S-M0803-20 Bolt-Sem's, M8×1.25P 20L 10121-M0602-50 Hex-Bolt, M6×1.0P 50L 10211-M0602 Hex-Nut, M6×1.0P 10321-M0600 Washer Plain, M6 80620-26004 Hyd Hose, 2(3/4-16UNF)×45Benzo(PF3/8) 750L(3/8) 80620-25002 Hyd Hose, 2(3/4-16UNF)×Benzo(PF3/8) 750L(3/8)
  • Page 89 13-30 KL155 13.8 BOOM HYDRAULIC ASSEMBLY (4IN1 OPT.)
  • Page 90 PART ILLUSTRATIONS 13-31 REF. NO PART No. DESCRIPTION Q'ty REMARK FT121-71000 Harness Ass'y 50120-M160K Cable Tie, 160mm Black 801W1-80J60 Electric Lever, WALVOIL 801W1-080J31 CO2 Connector...

  • Page 91: Harness Ass'y

    13-32 KL155 13.9 HARNESS ASS'Y...
  • Page 92 PART ILLUSTRATIONS 13-33 REF. NO PART No. DESCRIPTION Q'ty REMARK 860FN-35000 Harness Ass'y Front 860RN-37000 Harness Ass'y Rear 86000-00004 Fuse 801W1-80J60 Electric Lever, WALVOIL 801W1-80J11 Electric Controler 801W1-80J61 Valve Lever 801W1-80J42 Nut-Joystic, M14×1.5P 801W1-80J43 Washer-JoyStick, M14...

  • Page 93: In-Out Hose Fitting Assembly

    13-34 KL155 13.10 IN-OUT HOSE FITTING ASSEMBLY...
  • Page 94 PART ILLUSTRATIONS 13-35 REF. NO PART No. DESCRIPTION Q'ty REMARK 103C0-C0330 Washer-Copper, 3/8" 802N2-P46F9-41 Nipple, PF3/8,Copper×3/4-16UNF,Hose 802N2-P46F9-4M Nipple, PF3/8,Copper×3/4-16UNF (69L) 802L2-T46F9-4S Nipple, PT3/8×3/4-16NUF,Swivel 90° 80420-T3360 Quick Coupler, PT3/8" Female 8043R-03300 Dust Plug, 3/8" Red Male 8043B-03300 Dust Plug, 3/8" Blue Male 8043W-03300 Dust Cap, 3/8"...

  • Page 95: Boom Cylinder Assembly

    13-36 KL155 13.11 BOOM CYLINDER ASSEMBLY...
  • Page 96 PART ILLUSTRATIONS 13-37 REF. NO PART No. DESCRIPTION Q'ty REMARK 226105 Boom Cylinder Ass'y 226105-R Rod Ass'y OC60-7040 Cap Outer, ∅60×70×40L IC60-3565 Cover Inner, ∅60×35×65L DSSD-R035 Dust,SDR, 35×43×5/6.5 UPSK-Y035 Packing U, SKY, 35×45×6 UPIS-I035 Packing U, ISI, 35×45×6 OR1B-G055 O-Ring, 1BG55 DU03-5030 Bushing DU, 35×39×30 PI60-2746...

  • Page 97: Bucket Cylinder Assembly - Lh

    13-38 KL155 13.12 BUCKET CYLINDER ASSEMBLY - LH...
  • Page 98 PART ILLUSTRATIONS 13-39 REF. NO PART No. DESCRIPTION Q'ty REMARK 226101 Bucket Cylinder Ass'y-LH 226101-R Rod Ass'y OC60-7040 Cap Outer, ∅60×70×40L IC60-3565 Cover Inner, ∅60×35×65L DSSD-R035 Dust,SDR, 35×43×5/6.5 UPSK-Y035 Packing U, SKY, 35×45×6 UPIS-I035 Packing U, ISI, 35×45×6 DU03-5030 Bushing DU, 35×39×30 OR1B-G055 O-Ring, 1BG55 PI60-2746...

  • Page 99: Bucket Cylinder Assembly - Rh

    13-40 KL155 13.13 BUCKET CYLINDER ASSEMBLY - RH...
  • Page 100 PART ILLUSTRATIONS 13-41 REF. NO PART No. DESCRIPTION Q'ty REMARK 226102 Bucket Cylinder Ass'y-RH 226102-R Rod Ass'y OC60-7040 Cap Outer, ∅60×70×40L IC60-3565 Cover Inner, ∅60×35×65L DSSD-R035 Dust,SDR, 35×43×5/6.5 UPSK-Y035 Packing U, SKY, 35×45×6 UPIS-I035 Packing U, ISI, 35×45×6 DU03-5030 Bushing DU, 35×39×30 OR1B-G055 O-Ring, 1BG55 PI60-2746...

  • Page 101: Decals

    13-42 KL155 DECALS CAUTION • Read and refer to the Tractor Operation Manual or Decals on the Tractor. and Loader Decals on as shown. (1) 3104E-00030 (2) 3102E-00001 (3) 3101E-00015...

  • Page 102: Safety Decals

    PART ILLUSTRATIONS 13-43 (1) 3102E-00002 (2) 3102E-00003 (3) 3101E-00163 Refer to category “Safety decals”...
  • Page 103 Warranty Conditions Warranty Conditions Warranty Conditions MEMO ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................

  • Page 104: Loader Installation

    14. LOADER INSTALLATION 14-2 INSTALLATION INSTRUCTIONS .................
  • Page 105 14-2 KL155 INSTALLATION INSTRUCTIONS CAUTION STEP 2 . Release loader, bucket and mount kit box from pallet. • See your tractor Operator's manual for Safety pre- cautions and Tractor preparations before install- STEP 3. Install Mounting Frame-LH and ing the loader.
  • Page 106 INSTALLATION INSTRUCTIONS 14-3 STEP 6. STEP 7. Install Front Grille. (Optional) Install Boom Ass’y 1. Grille W.A. - 1EA Hang the groove on the pin located on mounting frame. 2. Hex-Bolt-HT, M14-1.5P 40L – 4EA STEP 8. Washer-Spring, M14 – 4EA Hose "S"- shaped bend is fixed after the hose guide.
  • Page 107 14-4 KL155 (1) Bucket Ass`y (2) Pivot Pin (3) Latch Pin STEP 9. STEP 10. Fit hydraulic hoses as shown diagram above. Install Latch pin 3. Latch Pin - 2Sets STEP 11. Install the Bucket Ass’y...
  • Page 108 INSTALLATION INSTRUCTIONS 14-5 STEP 12. Grease every fitting. See page 9-3 for the grease chart. STEP 13. Hydr. oil level check. - Lower the boom on the ground and retract the bucket cylinder. - Add the hydraulic oil up to the "Full" mark on the oil gauge.

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