Related Manuals for LifeFitness ELEVATION Series
Summary of Contents for LifeFitness ELEVATION Series
- Page 1 ELEVATION SERIES ENGAGE & INSPIRE CONSOLES Service Manual 95T ELEVATION SERIES TREADMILLS M051-00K70-B111 051210 Service Manual M051-00K65-A003 11/16/09...
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Page 2: Table Of Contents
Table of Contents M051-00K70-B111 Table of Contents Introduction Theories of Operation Problem Symptom Tables Error Message Tables Troubleshooting Flow Diagrams How To’s Electrical Block Diagrams... -
Page 3: Introduction
Introduction... - Page 4 Introduction Engage™ and Inspire™ Consoles M051-00K70-B111 USING THIS MANUAL This service manual provides safe and efficient test and service procedures for the Elevation Series Engage & Inspire Consoles. The service manual is arranged in the following sections: Introduction This section provides the contact information used in this manual.
- Page 5 Location of model and serial numbers Corporate Headquarters 5100 River Road Schiller Park, Illinois 60176 • U.S.A. 847.288.3300 • FAX: 847.288.3703 800.735.3867 (Toll-free within U.S.A., Canada) Global Website: www.lifefitness.com International Offices AMErICA’S NORTH AMERICA BRACTIvITy ZONEIL Life Fitness Inc. Life Fitness Brasil 5100 N river road, Schiller Park, IL 60176 U.S.A.
- Page 6 DISTRIBUTOR BUSINESS ASIA PACIFIC* room 2610, Miramar Tower 132 Nathan Road Tsimshatsui, Kowloon HONG KONG Telephone: (+852) 2891.6677 Fax: (+852) 2575.6001 Service Email: HongKongEnquiry@lifefitness.com * Also check www.lifefitness.com for local Sales/Marketing Email: ChinaEnquiry@lifefitness.com representation or distributor dealer Operating Hours: 9.00h-18.00h...
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Page 7: Theories Of Operation
Theories of Operation... - Page 8 Engage™ and Inspire™ Consoles M051-00K70-B111 7- AND 15-INCH SIMILARITIES The Elevation Series Inspire Console has a 7” Integrated LCD Screen and is referred to as the “i” console. The Engage Console has a 15” Integrated LCD Screen and is referred to as the “e” console. Both consoles share common functionalities.
- Page 9 Theories of Operation CN 3 Engage™ and Inspire™ Consoles M051-00K70-B111 SBC THEORy OF OPERATION There are two types of the SBC. One works with the 7” Integrated LCD Screen (SBC-i), the other works with the 15” Integrated LCD Screen (SBC-e). Note: the two modules are not interchangeable. The SBC-i is responsible for the following functions: 1.
- Page 10 Theories of Operation CN 4 Engage™ and Inspire™ Consoles M051-00K70-B111 MIB THEORy OF OPERATION There is only one kind of the MIB. It works with both the 7- and the 15” Integrated LCD Screens. The functions of the MIB include: 1.
- Page 11 Theories of Operation CA 5 Engage™ and Inspire™ Consoles M051-00K70-B111 APPLE AUTHENTICATION (USED ON THE 7-INCH LCD ONLy) This board allows for positive authentication of Apple devices like iPod and iPhone (collectively known as an i-product) ® in order to access video content. The Apple Authentication Co-processor is a proprietary chip from Apple.
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Page 12: Problem Symptom Tables
Problem Symptom Tables... - Page 13 Problem Symptom Tables CN 10 Engage™ and Inspire™ Consoles M051-00K70-B111 SyMPTOM POSSIBLE CAUSE REMEDy No power to console. No power to base. Check that there is power at the outlet, breaker and switch all OK. Faulty main cable or bad Check +12VDC at Pins 11 and 12 of main cable that goes cable connection.
- Page 14 Problem Symptom Tables CN 11 Engage™ and Inspire™ Consoles M051-00K70-B111 SyMPTOM POSSIBLE CAUSE REMEDy Sound does not change. Touch Screen needs Calibrate Touch Screen. calibration. Defective MIB. Replace MIB. No sound. Air/Cable setting incorrect. Change setup to proper setting. Defective headphones. Try different headphones.
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Page 15: Error Message Tables
Error Message Tables... - Page 16 Error Message Tables CN 13 Engage™ and Inspire™ Consoles M051-00K70-B111 MESSAGE DESCRIPTION POSSIBLE CAUSE REMEDy “Error launching SBC application was Application missing. reload application using USB setup utility. application. Please unable to launch. reload using USB memory stick.” "Interface board in MIB application Software update re-flash/update the MIB software.
- Page 17 Error Message Tables CN 14 Engage™ and Inspire™ Consoles M051-00K70-B111 MESSAGE DESCRIPTION POSSIBLE CAUSE SECTION "Module SBC has detected SBC has detected replace the M/C with one with the correct communication error. that a “retroFit” that an invalid DSP assembly number. retroFit DSP MC DSP motor controller motor controller has...
- Page 18 Error Message Tables CN 15 Engage™ and Inspire™ Consoles M051-00K70-B111 MESSAGE DESCRIPTION POSSIBLE CAUSE REMEDy “Notify maintenance Lost communications Broken remove JW3. communication with the motor communication lines, Check/replace cabling down to the M/C. timeout (motor controller (i.e. module JW3 installed on Vibration is causing intermittent operation controller).”...
- Page 19 Error Message Tables CN 16 Engage™ and Inspire™ Consoles M051-00K70-B111 MESSAGE DESCRIPTION POSSIBLE CAUSE REMEDy “Notify maintenance Non-fatal error. Line cord is not Confirm that the cord is solidly plugged into motor controller Line voltage dropped securely plugged into the wall receptacle and the machine. error (low voltage to an insufficient level the wall or machine.
- Page 20 Error Message Tables CN 17 Engage™ and Inspire™ Consoles M051-00K70-B111 MESSAGE DESCRIPTION POSSIBLE CAUSE REMEDy “Unexpected Indicates the MIB board lost Verify connection from console’s rear plastic interface board MIB board has and then regained to 92353 ESD Board is tight. Verify that the reset.”...
- Page 21 Error Message Tables CN 18 Engage™ and Inspire™ Consoles M051-00K70-B111 MESSAGE DESCRIPTION POSSIBLE CAUSE REMEDy “Stop key activated.” MIB has decoded Faulty Activity Zone Check proper operation of keypad in a Stop key press. keypad. diagnostics and replace if necessary. System aborts workout.
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Page 22: Troubleshooting Flow Diagrams
Troubleshooting Flow Diagrams... - Page 23 Troubleshooting Flow Diagrams CN 23 Engage™ and Inspire™ Consoles M051-00K70-B111 CONSOLE APPEARS DEAD STArT Check emergency stop. replace magnet. Magnet in place? Remove cover to reveal motor Troubleshoot Base Base powered control board. Electronics. Power Check main cable to MIB for present on cable Replace Cable.
- Page 24 Troubleshooting Flow Diagrams CN 24 Engage™ and Inspire™ Consoles M051-00K70-B111 NO Tv RECEPTION - 15” ENGAGE Verify that air/cable setting is Video OK but no See bad video. STArT correct. Verify that television signal is replace cable, adapter or Signal good at good at tuner.
- Page 25 Troubleshooting Flow Diagrams CN 24 Engage™ and Inspire™ Consoles M051-00K70-B111 NO Tv RECEPTION - 7” wITH LIFE FITNESS ATTACHABLE Tv Verify that air/cable setting is Video OK but See bad video. STArT correct. no TV? Verify that television signal is replace cable, adapter or Signal good good at TV.
- Page 26 Troubleshooting Flow Diagrams CN 25 Engage™ and Inspire™ Consoles M051-00K70-B111 NO vIDEO ON LCD (15” CONSOLE) Look for power from base or Does console repair no power problem. other signs of life, audio beeps STArT have power? or LED lighted. Check for other machine func- Does keypad replace SBC.
- Page 27 Troubleshooting Flow Diagrams CN 26 Engage™ and Inspire™ Consoles M051-00K70-B111 TELEMETRy HR NOT wORKING Check Change Telemetry Hr settings manager’s STArT enabled in Manager’s to enable settings in settings? telemetry Hr. diagnostics. Produce Hr Correct Hr shown Finished. signal with on Hr test page? Polar Simulator.
- Page 28 Troubleshooting Flow Diagrams CN 27 Engage™ and Inspire™ Consoles M051-00K70-B111 KEyPAD NOT RESPONDING Check Replace. In place? emergency STArT stop magnet. Passes keypad Finished. diagnostics. test? Isolate between console keypad or Activity Zone keypad. Replace Passes keypad Finished. keypad. test? Just Activity Zone Just console keypad keypad BAD?
- Page 29 Troubleshooting Flow Diagrams CN 28 Engage™ and Inspire™ Consoles M051-00K70-B111 LIFEPULSE HR NOT wORKING ® Open Heart Rate Test in Left hand-on Swap sensor cables. Diagnostic, place left hand on indicated in Diagnostic STArT screen? contacts. right hand-on Place right hand on. Replace cable.
- Page 30 Troubleshooting Flow Diagrams CN 29 Engage™ and Inspire™ Consoles M051-00K70-B111 LCD SCREEN IMAGES ARE DIM/DARK reposition CCFL inverter input Look for dim images on screen Dim images present? STArT (no backlight). cable away from inverter. replace CCFL inverter cable Done Video good? Video good? or replace inverter.
- Page 31 Troubleshooting Flow Diagrams CN 30 Engage™ and Inspire™ Consoles M051-00K70-B111 TOUCH SCREEN NOT RESPONDING Console boots replace SBC. Insert USB drive with software. STArT to software install page. Touch Calibrate Touch Screen Enters calibration Replace touch screen. large button. routine? re-insert USB drive and Touch screen try again to calibrate touch...
- Page 32 Troubleshooting Flow Diagrams CN 31 Engage™ and Inspire™ Consoles M051-00K70-B111 CHANNELS DO NOT CHANGE Calibrates Check touch screen Replace touch screen. STArT calibration. successfully. Replace tuner board. Finished. Channels Change? replace SBC. Finished. Channels Change? Replace MIB. Finished. Channels Change? Unexpected error, contact LF.
- Page 33 Troubleshooting Flow Diagrams CN 32 Engage™ and Inspire™ Consoles M051-00K70-B111 AUDIO DOES NOT CHANGE Calibrates Check touch screen Replace touch screen. STArT calibration. successfully. Replace tuner board. Finished. Audio Changes? replace SBC. Finished. Audio Changes? Replace MIB. Finished. Audio Changes? Unexpected error, contact LF.
- Page 34 Troubleshooting Flow Diagrams CN 33 Engage™ and Inspire™ Consoles M051-00K70-B111 USB DRIvE NOT RECOGNIZED Software update Finished. Insert USB Drive. STArT screen appears? Verify that USB drive is good. Replace drive. Drive good? Software update Finished. Replace option panel. screen appears? Software update replace SBC.
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Page 35: How To's
How To’s... - Page 36 How To’s CN 35 Engage™ and Inspire™ Consoles M051-00K70-B111 REPLACEMENT OF OPTION PANEL 1. remove and save the two screws that secure the option panel assembly to the console front as shown. The option panel assembly mounts to both the 7” and 15” LCD consoles identically. 2.
- Page 37 How To’s CN 36 Engage™ and Inspire™ Consoles M051-00K70-B111 REPLACEMENT OF OvERLAy AND BEZEL ASSEMBLy 1. remove the LCD console from the base unit by removing and saving the four screws that secure the console to the console support bracket. 2.
- Page 38 How To’s CN 37 Engage™ and Inspire™ Consoles M051-00K70-B111 PCB Mounting REPLACEMENT OF 7-INCH LCD TOUCH ASSEMBLy Bracket Assembly 1. Remove the rear console case. 2. remove the overlay/bezel assembly. 3. remove the four Phillips screws that secure the 7” LCD Touch Screen Assembly to the PCB mounting bracket.
- Page 39 How To’s CN 37 Engage™ and Inspire™ Consoles M051-00K70-B111 PCB Mounting Bracket REPLACEMENT OF 15-INCH LCD ASSEMBLy Assembly with LCD 1. Remove the rear console case. 2. Disconnect these cables: Touch screen tail from Mounting the SBC, backlight cables from the inverter, Screws (4) headphone, USB, and iPod cables from the Option Panel Assembly.
- Page 40 How To’s CN 38 Engage™ and Inspire™ Consoles M051-00K70-B111 REPLACEMENT OF SINGLE BOARD COMPUTER (SBC) Single Board 1. Remove the rear console case. Computer 2. remove the five Phillips screws (shown in the illustration) that secure the SBC to the PCB mounting bracket. 3.
- Page 41 How To’s CN 39 Engage™ and Inspire™ Consoles M051-00K70-B111 REPLACEMENT OF INvERTER BOARD PCB Mounting 1. Remove the rear console case. Mounting Bracket Screw 2. remove and save the two Phillips screws (shown in the illustration) that secure the inverter to the PCB mounting bracket.
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Page 42: Electrical Block Diagrams
Electrical Block Diagrams... - Page 43 Electrical Wiring Diagrams CN 20 Engage™ and Inspire™ Consoles M051-00K70-B111 BLOCK DIAGRAM - 15-INCH CONSOLE...
- Page 44 Electrical Wiring Diagrams CN 20 Engage™ and Inspire™ Consoles M051-00K70-B111 BLOCK DIAGRAM - 7-INCH CONSOLE...
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