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Summary of Contents for Red Jacket Quick-Set VSFC Submersible Turbine Pump
- Page 1 Manual No: 577013-847 Revision: K ● The Red Jacket VSFC Submersible Turbine Pump Installation, Service, & Parts Lists ® ® Red Jacket Quick-Set Submersible Pump...
- Page 2 For the parts return procedure, please follow the instructions in the “General Returned Goods Policy” pages of the “Policies and Literature” section of the Veeder-Root North American Red Jacket Mechanical Products Price Book. Veeder-Root will not accept any return product without a Return Goods Authorization (RGA) number clearly printed on the outside of the package.
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Page 3: Table Of Contents
Table of Contents Introduction Overview ...........................1 Red Jacket VSFC Operation Selections ................2 Stand Alone Pump Operation...................2 Tandem Pump Operation ..................2 Required Kits ........................2 Safety Precautions ......................3 Warnings and Instructions ....................4 PRELIMINARY PRECAUTIONS ................4 REQUIREMENTS FOR USE..................5 OPERATING PRECAUTIONS .................5 Reference Manuals - As Required ..................6 Fuel Compatibilities ......................6... - Page 4 Eyebolt Plug Kit Parts .....................57 Conduit Box Plug Kit Parts .....................58 Appendix A: Hardware/Seal Kit O-Ring Gauge Appendix B: Check Valve/Air Purge Screw Operation Figures Figure 1. Red Jacket Pac/Man Components And Dimensions ......7 Figure 2. Floating Suction Installation ..............8 Figure 3.
- Page 5 Table of Contents Figure 19. Recommended Power Wire/I.S. Barrier (Transducer) Wire Entry Through The Compression Bushing ........21 Figure 20. Multiple Pumps ..................22 Figure 21. Siphon Connection ................23 Figure 22. Extractable Lock-Down Nuts ..............24 Figure 23. UMP Bolts And Gasket .................25 Figure 24.
- Page 6 Table of Contents Table 7. Pump Parts List ..................48 Table 8. 410151-001 Siphon Cartridge Kit Parts List ..........50 Table 9. Check Valve Housing Kits Parts Lists .............50 Table 10. 410153-001 Check Valve Kit Parts List ...........51 Table 11. 410153-002 Hi Pressure Check Valve Kit Parts List .......51 Table 12.
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Page 7: Overview
Overview The Red Jacket VSFC STP ensures a constant flow to each nozzle in the fuel line, regardless of the number of nozzles in use at anytime. The Red Jacket VSFC STP fits 4-inch NPT threaded, thin-wall risers and is adjustable to fit the requirements of most installations. -
Page 8: Red Jacket Vsfc Operation Selections
Introduction Red Jacket VSFC Operation Selections Red Jacket VSFC Operation Selections Stand Alone Pump Operation The VSFC Controller’s microprocessors are preprogrammed from the factory for stand alone operation, i.e., one VSFC Controller and one VSFC STP pressurize the product line. -
Page 9: Safety Precautions
Introduction Safety Precautions Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions. EXPLOSIVE FLAMMABLE Fuels and their vapors are extremely explosive if Fuels and their vapors are extremely flammable. ignited. -
Page 10: Warnings And Instructions
Introduction Warnings and Instructions WARNING This product operates in the highly combustible atmosphere of a gasoline storage tank. FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS INJURY OR DEATH. 1. -
Page 11: Requirements For Use
• The Red Jacket is designed for use only at facilities dispensing motor fuels. • Application of The Red Jacket must be consistent with NFPA Code 30A, OSHA regulations, and federal, state and local fire codes, and other applicable local regulations. -
Page 12: Reference Manuals - As Required
70SSU at 60°F (15°C) The Red Jacket features an adjustable column pipe and electrical conduit that allows the overall length to be adjusted to a wide range of overall pump lengths. By loosening a collet on the column pipe, the length of the UMP may be varied by extending or retracting the column pipe. -
Page 13: Installation And Manifold Dimensions
Introduction Installation and Manifold Dimensions Installation and Manifold Dimensions Figure 1 shows several views and dimensions of The Red Jacket pac/man. Check valve pressure Line test port Contractor's release PLLD transducer port 7.7'' (196 mm) installation radius (15.4'' [392 mm]... -
Page 14: Dimensions For Pump Selection
Use proper thread sealant and insert gasket between flanges of floating suction and pump. This prevents hindrance to pump performance when product level is below this point. The Red Jacket is a centrifugal type pump and is not designed to pump product when the NOTICE level is below the bottom end of the UMP. -
Page 15: Figure 4. Measuring The Tank (See Table 2 For Adjustment Ranges)
11.7 " (297 mm) Bury Depth Riser Length Adjust The Red Jacket to this dimension Tank Diameter 5" (127 mm) Standard inlet and trapper rjpumps/fig4.eps 14" (356 mm) For floating suction adapter Figure 4. Measuring The Tank (See Table 2 For Adjustment Ranges) -
Page 16: Specifications
The optional trapper intake screen is available as a field installed accessory. Trapper options will increase the length of the UMP by 3.3 inches (83 mm). For installation instructions, see Red Jacket installation instructions #051-256-1. For models with floating suction adapter, add 2-3/8 inches (59 mm) and 4 pounds (1.8 kg). -
Page 17: Figure 5. Identifying Ump Models By Their End View
Introduction Specifications Figure 5 identifies UMP models by their end view. UMP End View A UMP End View B rjpumps\umpend.eps Figure 5. Identifying UMP Models By Their End View Table 5 lists pump shut off pressure range. Note: Instructions in the VSFC Installation and Operation manual explain how to set desired pressure. Table 5. -
Page 18: Installation
Installation Attaching the UMP Table 6 lists the applicable UMPs for each packer/manifold. Table 6. UMP And Packer/Manifold Combinations Packer/Manifold P200U20-2RJ1, RJ2, RJ3 UMP200U20-2 The UMP is identified by the model number marked on the shell. The packer/manifold with piping is identified by the catalog number on the packer nameplate. -
Page 19: Installing The Pump
NOTES: • The Red Jacket STP is designed to operate in a Class 1, Group D atmosphere. • The manufacturer may recommend new specifications and installation instructions. • The product temperature must not exceed 105°F (41°C) because the thermal overload protectors in the... -
Page 20: Figure 9. Measuring Tank
Installation Installing the Pump 1. Install the riser pipe into the 4-inch tank opening. Before installing pipe threads, apply an adequate amount of fresh, UL classified for petroleum, non-setting thread sealant. Tighten the riser pipe in the tank until watertight. 2. -
Page 21: Figure 10. Loosening Column Pipe Locking Nut
Installation Installing the Pump 1/4 turn maximum on piping rjpumps/fig8.eps Figure 10. Loosening Column Pipe Locking Nut 5. Referencing Figure 11, pull the UMP end until the distance between the bottom of the manifold and the bottom of the UMP is 5 inches (125 mm) (15 inches [381 mm] for floating suction) shorter than the distance measured in Step 2. -
Page 22: Figure 12. Locating Return Line Fitting On Packer
Installation Installing the Pump 2" discharge port Siphon return line barbed fitting Power wiring compression bushing 3/4” FNPT rjpumps/fig33.eps Figure 12. Locating Return Line Fitting On Packer 8. Lay the siphon return line tubing beside the column pipe. Stop 1 - 3 inches (25 - 76 mm) above the discharge head. -
Page 23: Figure 14. Connecting Ump To Packer Wiring
Installation Installing the Pump 13. Connect like colored wires from the UMP to like colored wires from the male connector with wire nuts. When finished connecting the wires, neatly coil them inside the packer’s wiring compartment (see Figure 14). 14. Lubricate the o-ring on the packer wiring compartment cover (with lifting eyebolt) with petroleum based jelly. Screw in the packer wiring compartment cover (thread sealant should not be used). -
Page 24: Pressure Transducer Installation
Installation Pressure Transducer Installation Pressure Transducer Installation Refer to the appropriate section of the PLLD Site Prep manual (P/N 576013-902) for transducer installation in the Leak Detector Port (see Figure 15). I.S. Barrier Installation If an I.S. Barrier is being installed, refer to the appropriate section of the VSFC Site Prep manual (P/N 577013- 815) for installation instructions (refer to Figure 15 for installation port). -
Page 25: Figure 16. Compression Bushing
Figure 19 illustrate the recommended installation of the bushing in the VSFC STPs with and without an I.S. Barrier. WARNING YOU MUST FOLLOW THE WIRING INSTRUCTIONS IN THE VARIABLE SPEED FLOW CONTROLLER INSTALLATION GUIDE- P/N 577013-815 WHEN CONNECTING POWER AND PRESSURE TRANSDUCER/I.S. BARRIER WIRING TO THE RED JACKET VSFC STP. -
Page 26: Figure 17. Installed Tubing From Kit In Compression Bushing
Installation Tubing Kit Installation Tubing from kit in center hole of compression bushing After wiring is in place, screw down top plate of assembly to compress bushing and seal entry. WARNING Customer supplied Tubing must be long enough seal off and 3/4-14 NPT so that its end will be submerged nipple in sealing compound. -
Page 27: Wire Entry Through The Compression Bushing
Installation Tubing Kit Installation Route 4 wires from power (P) cable (red, blue, orange, and black) each in an outer hole of bushing Route 3 wires from I.S. Barrier/transducer (T) cable (red, blue, and black) in tubing Route drain wires from power and transducer 3/8"... -
Page 28: Installing Pumps For Multiple Pump Operation
Siphon Ports The siphon port for The Red Jacket VSFC STP is in a siphon assembly that fits into one of the two vacuum ports (see Figure 21). The port end can be swiveled after loosening the hex on top to accommodate the incoming siphon tube. -
Page 29: Figure 21. Siphon Connection
Installation Siphon Ports Service screw - accessible after removing protective plug Air purge screw Spare vacuum port Siphon port - attach siphon tubing here Siphon cartridge rjpumps/fig20.eps Figure 21. Siphon Connection... -
Page 30: Service And Repair
Service And Repair Replacing the UMP Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equip- ment to avoid generating a spark. Kits Required: •... -
Page 31: Figure 23. Ump Bolts And Gasket
Service And Repair Replacing the UMP 5. Place the new gasket from the UMP replacement kit on the new UMP so that all the holes align. CAUTION Gaskets from competitive UMPs will not seal properly and performance will be reduced. Discharge head Gasket Positioning... -
Page 32: Figure 25. Locating Packer And Manifold O-Rings
Service And Repair Replacing the UMP 9. Get the three extractable o-ring seals (3.975’’ ID x 0.210’’ wide [upper], 3.850’’ ID x 0.210’’ wide [middle], and 3.725‘’ x 0.210’’ wide [lower]) from the hardware/seal kit. The three o-rings are very close in size so take extra care to distinguish each one before replacing them in the extractable. -
Page 33: Installing A Siphon Assembly
Service And Repair Installing a Siphon Assembly Installing a Siphon Assembly Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 34: Figure 27. Inserting Siphon Assembly Into Manifold
Service And Repair Installing a Siphon Assembly 8. Replace the protective plug over the service screw, and fully thread into place to ensure a good seal. 9. Turn the air purge screw 2 - 3 turns counterclockwise (see Figure 26). WARNING The air purge screw is retained by a hitch pin to limit travel. -
Page 35: Replacing The Check Valve Assembly
Service And Repair Replacing the Check Valve Assembly Replacing the Check Valve Assembly Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 36: Figure 28. Inserting Check Valve Assembly Into Manifold
Service And Repair Replacing the Check Valve Assembly Check valve housing o-ring (-231 [2.609'' ID x 0.139'' wide]) Service screw o-ring (-114 [0.612'' ID x 0.103'' wide]) Lock down seal o-ring rjpumps/fig39.eps (-114 [0.612'' ID x 0.103'' wide]) Check valve main seal o-ring (-225 [1.859'' ID x 0.139'' wide]) Figure 28. -
Page 37: Replacing The Conduit Bushing
Service And Repair Replacing the Conduit Bushing Replacing the Conduit Bushing Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 38: Replacing The Pigtail
Service And Repair Replacing the Pigtail Replacing the Pigtail Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. enerating a spark. - Page 39 Service And Repair Replacing the Pigtail 6. Remove the packer wiring compartment cover. Remove and discard the o-ring from the cover and set aside the cover. Observe the three wiring connections in the compartment. Make a note of which wire from the packer connects to which wire from the pigtail (it should be like colored wires connecting to like colored wires).
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Page 40: Replacing The Packer-To-Manifold Wiring Connectors
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors Replacing the Packer-to-Manifold Wiring Connectors Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 41: Figure 30. Packer-To-Manifold Wiring Connectors
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors Male connector's indexing pin Male connector Male connector's retaining washer Female connector rjpumps/fig42.eps Wiring to UMP Figure 30. Packer-To-Manifold Wiring Connectors 6. Use a pair of needle nose pliers to remove the retaining washer that holds the male connector in its socket. 7. -
Page 42: Figure 32. Male Connector Index Hole In Base Of Socket
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors Place a mark on the facing rjpumps/fig44.eps of the packer using a felt pen to indicate the position of the index hole Hole to receive male connector's indexing pin Figure 32. Male Connector Index Hole In Base Of Socket 12. -
Page 43: Figure 34. Correct Depth Of Male Connector In Packer Socket
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors Indexing pin in hole Retaining washer flat side against connector about 1-3/8'' (35mm) Packer facing Retaining View A-A washer rjpumps/fig45.eps Figure 34. Correct Depth Of Male Connector In Packer Socket 14. Strip insulation off the three connector wires 3/8 inch (10 mm). 15. -
Page 44: Figure 35. Locating Female Connector Set Screw
Service And Repair Replacing the Packer-to-Manifold Wiring Connectors Male connector in extractable housing Female connector in packer housing Flat cut in side of connector must face set screw 3/8'' hex set screw that holds in female connector Female connector sits on ridge in bottom of socket rjpumps\fig34vsfc.eps... -
Page 45: Installing A Pressure Transducer
Service And Repair Installing a Pressure Transducer Installing a Pressure Transducer Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 46: Replacing The Air Purge Screw
Service And Repair Replacing the Air Purge Screw Replacing the Air Purge Screw Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 47: Figure 38. Locating Air Purge Screw Hitch Pin
Service And Repair Replacing the Air Purge Screw hitch pin Note that the slot in the Check valve port top of the air purge screw is offset 90 degrees from the hitch pin LLD transducer or MLLD port Figure 38. Locating Air Purge Screw Hitch Pin Hitch pin in retaining position Hitch pin ready for screw removal Use your forefinger... -
Page 48: Figure 41. Installing Air Purge Screw Hitch Pin In The Retaining Position
Service And Repair Replacing the Air Purge Screw 9. When the screw is turned clockwise all the way down, but not tight, use the forefinger of one hand to push the hitch pin up as shown in diagram 1 of Figure 41. 10. - Page 49 Service And Repair Replacing the Air Purge Screw 14. Screw the check valve into its port in the manifold. Torque the housing to 20 - 50 ft-lbs (27 - 67 N•m). Turn the service screw all the way up (CCW). You will hear the check valve drop into place just before the screw is all the way up.
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Page 50: Pump Tests
Pump Tests Verifying Relief Pressure The relief pressure is factory set to 19 to 25 psi (131 - 172 kPa). There are two methods used to verify the relief pressure setting; • The pressure reading can be taken from the control unit of an electronic line leak detection system if one is in operation. -
Page 51: Testing The Line
Pump Tests Testing the Line The air purge screw is retained by the hitch pin to limit travel. Do not attempt to WARNING rotate beyond 3 turns. 5. Turn the pump on and let it run for about 2 minutes to purge air from the manifold’s hydraulic cavities. While the pump is still running, turn the air purge screw clockwise until it is completely closed. -
Page 52: Figure 43. Service Screw, Line Test Port, And Air Purge Screw Locations
Pump Tests Testing the Line Line test port Unscrew protective plug to access service screw Air purge screw rjpumps/fig21.eps Figure 43. Service Screw, Line Test Port, And Air Purge Screw Locations 3. Remove line test port plug (see Figure 43). Apply line test pressure at line test port (50 psi [345 kPa] maximum). -
Page 53: Testing The Tank
Pump Tests Testing the tank Testing the tank Disconnect, lock out, and tag power at the panel before starting to WARNING service the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. enerating a spark. -
Page 54: Parts Lists
Parts Lists Customer Service Number After unpacking the equipment, please inspect the parts. Make sure all accessories are included and that no damage occurred during shipping. Report any damage to the shipper immediately and inform a customer service representative at 1-800-873-3313 of any equipment damage or missing parts. Pump Parts Table 7 lists the pump parts list. - Page 55 Parts Lists Pump Parts FLOATING SUCTION ADAPTER (FSA) rjpumps/fig27.eps Figure 45. Pump Parts...
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Page 56: Siphon Cartridge Kit Parts
Parts Lists Siphon Cartridge Kit Parts Siphon Cartridge Kit Parts Table 8 lists the 410151-001 Siphon Cartridge Kit parts list. Table 8. 410151-001 Siphon Cartridge Kit Parts List Item (ref. Figure 46) Part No. Description Qty. 410255-001 Siphon assembly rjpumps\fig49a.eps Figure 46. -
Page 57: Check Valve Kit Parts
Parts Lists Check Valve Kit Parts Check Valve Kit Parts Table 10 lists the 410153-001 Check Valve Kit parts list. Table 10. 410153-001 Check Valve Kit Parts List Item (ref. Figure 48) Part No. Description Qty. 410022-001 Poppet assembly - chk/rlf vlv 410027-001 Spring Table 11 lists the 410153-002 Hi Pressure Check Valve Kit parts list. -
Page 58: Conduit Bushing Kit Parts
Parts Lists Conduit Bushing Kit Parts Conduit Bushing Kit Parts Table 12 lists the Conduit Bushing 410486-001 and Figure 49 depicts the kit. Table 12. 410486-001 Conduit Bushing Kit Parts List Item (ref. Figure 49) Part No. Description Qty. 410301-001 Bushing - Conduit Figure 49. -
Page 59: O-Ring Kit Parts
Parts Lists O-Ring Kit Parts O-Ring Kit Parts Table 14 lists the 410154-001 O-ring Kit parts list. Table 14. 410154-001 O-Ring Kit Parts List (Ref. Figure) Part No. Description Qty. Figure 25 on page 26 072-541-1 O-ring - 118-FKM Figure 28 on page 30 072-578-1 O-ring - 225-FKM Figure 28 on page 30... -
Page 60: Electrical Connector Kit Parts
Parts Lists Electrical Connector Kit Parts Electrical Connector Kit Parts Table 15 lists the 410165-001 Electrical Connector Kit parts list. Table 15. 410165-001 Electrical Connector Kit Parts List Item (ref. Figure 52) Part No. Description Qty. 113-640-4 Connector - male 410117-001 Connector - electrical 072-541-1... -
Page 61: Capacitor Kits
Parts Lists Capacitor Kits Capacitor Kits Table 17 lists the capacitor kit parts list. Table 17. Capacitor Kits Item (ref. Figure 54) Part No. Description Qty. 17.5 F Capacitor 410164-001 25 F Capacitor 410164-002 40 F Capacitor 410164-003 rjpumps\fig53.eps Figure 54. Capacitor Kit... -
Page 62: Siphon Dummy Plug Kit Parts
Parts Lists Siphon Dummy Plug Kit Parts Siphon Dummy Plug Kit Parts Table 18 lists the 410483-001 Siphon Dummy Plug Kit parts list. Table 18. Siphon Dummy Plug Kit Parts List Item (ref. Figure 55) Part No. Description Qty. 410081-001 Port plug - siphon O-ring 0.813 I.D. -
Page 63: Eyebolt Plug Kit Parts
Parts Lists Eyebolt Plug Kit Parts Eyebolt Plug Kit Parts Table 19 lists the 410482-001 Eyebolt Plug Kit parts list. Table 19. 410482-001 Eyebolt Plug Kit Parts List Item (ref. Figure 56) Part No. Description Qty. 410118-001 Plug-lifting eyebolt-mach-painted 410118-001 Eyebolt-lifting O-ring-928- (conduit box plugs) -
Page 64: Conduit Box Plug Kit Parts
Parts Lists Conduit Box Plug Kit Parts Conduit Box Plug Kit Parts Table 20 lists the 067-258-5 Conduit Box Plug (STD) Kit parts list. Table 20. 067-258-5 Conduit Box Plug (STD) Kit Parts List Item (ref. Figure 57) Part No. Description Qty. -
Page 65: Appendix A: Hardware/Seal Kit O-Ring Gauge
Appendix A: Hardware/Seal Kit O-Ring Gauge... -
Page 66: Appendix B: Check Valve/Air Purge Screw Operation
Appendix B: Check Valve/Air Purge Screw Operation This appendix discusses the theory of operation of the Red Jacket VSFC STP’s check valve and air purge screw. Check Valve Operation Pump On As shown in the check valve cutaway diagram in Figure B-1, when the pump is On, the check valve is opened by fuel flow. -
Page 67: Figure B-3. Locking Down The Check Valve For Line Testing
Appendix B Check Valve Operation Locking Down Check Valve for Line Testing Turning the service screw all the way clockwise, seals the relief valve and at the same time locks down and seals the check valve as shown in Figure B-3. The line is now isolated for pressure testing. Service screw Service screw full down seals off check valve... -
Page 68: Figure B-5. Returning The Check Valve To Its Normal Operating Position
Appendix B Check Valve Operation How the Service Screw Lifts the Check Valve When you turn the service screw clockwise 7.5 turns to push open the relief valve stem, a slightly compressible snap ring in the service screw squeezes past a rim on the inside of the top edge of the check valve as shown in Figure B-5. -
Page 69: Figure B-6. Purging Air From Manifold
Appendix B Air Purge Screw Operation Air Purge Screw Operation The air purge screw is used to rid air from the line and manifold hydraulic cavities after opening a port in the manifold (e.g., after installing a line leak detector). When repairs to the pump have been made, the technician will need to purge the air within the manifold as shown in diagram 1 of Figure B-6. - Page 70 For technical support, sales or other assistance, please visit: www.veeder.com...
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